CN102101326A - Method and device for recycling multi-thread cutting machine mortar - Google Patents
Method and device for recycling multi-thread cutting machine mortar Download PDFInfo
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- CN102101326A CN102101326A CN2010105897015A CN201010589701A CN102101326A CN 102101326 A CN102101326 A CN 102101326A CN 2010105897015 A CN2010105897015 A CN 2010105897015A CN 201010589701 A CN201010589701 A CN 201010589701A CN 102101326 A CN102101326 A CN 102101326A
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Abstract
The invention discloses a method for recycling multi-thread cutting machine mortar, which is high in utilization rate of mortar. The method is characterized by comprising the steps of collecting the mortar obtained by cutting and filtering and separating the mortar for several times section by section; and during use, a mass flow meter supplies the mortar according to the flow requirement of each mortar supply pipeline. A device for implementing the method comprises a liquid receiving groove (10) which is used for collecting the mortar obtained by cutting and a mortar barrel (1); the liquid receiving groove (10) is provided with a coarse mesh filter (9); the device is characterized in that: the liquid receiving groove (10) is connected with the mortar barrel (1) through a mortar return pipeline (11), the coarse mesh filter (9) and a fine mesh filter (12); a stirring device (14) is arranged in the mortar barrel (1); and the mortar supply pipelines (3) are connected with the mortar barrel (1) through the mass flow meter (7), a heat exchanger (6), a bag filter (4), and a mortar pump (2). The times of recycling the mortar can be increased by 3 to 4 times, the discharge of wasted mortar is reduced, pollution is reduced and cost is saved.
Description
Technical field
The present invention relates to a kind of multi-line cutting machine, recycling method of specifically a kind of multi-wire cutting machine mortar and device.
Background technology
At present, multi-line cutting machine has been widely used in cutting silicon single crystal body, quartz crystal, pottery, jewel and multiple hard difficult-to-machine material and fragile material etc.Especially for the processing of the pieces of sheet with high-precision requirement, the multi-line cutting machine cutting is a kind of high efficiency, high accuracy, low energy consumption, processing method simple to operate.But in fragile material processes such as cutting pottery, it is inevitable producing fragment and smear metal once in a while.Fragment can filter with the common stainless steel screen pack, but smear metal but flows into sand bucket with mortar, and chip particles is littler than sand grains, and deposits easily, and this has seriously reduced the cycle-index of mortar, even every sometimes processing one plate is changed mortar with regard to needing.The one, improved processing cost, easily environment is polluted; The 2nd, the easy blocking pipe of heavy slurry that produces reduces service life of equipment and crudy; The 3rd, often changing sand is a job of wasting time and energy, and has reduced operating efficiency virtually.
Summary of the invention
The purpose of this invention is to provide a kind of mortar utilization rate high recycling method of multi-wire cutting machine mortar and device.
The present invention adopts following technical scheme to realize its goal of the invention, the recycling method of a kind of multi-wire cutting machine mortar, and it comprises to the collection of cutting the back mortar and to its crude separation filters; Then, carry out once sending into the hod of being with agitating device behind the meticulous separating and filtering; During use, utilize mortar pump that the mortar in the hod is filtered, after the cools down, supplies with mortar by each for sandpipe road traffic demand by mass flowmenter, and then participate in cutting through bag filter, reach the purpose of recycling mortar.
A kind of recycling device of multi-wire cutting machine mortar that adopts said method, it comprise be used to collect cutting back mortar connect liquid bath, hod, connect liquid bath and be provided with coarse strainer, connect liquid bath through the sand-returning pipe road, coarse strainer, fie screen be connected with hod, is provided with agitating device in the hod; Be connected with hod through mass flowmenter, heat exchanger, bag filter, mortar pump for the sandpipe road.
Be provided with liquid level gauge in the hod of the present invention.
The porch of bag filter of the present invention is provided with pressure sensor; Be provided with temperature sensor for the sandpipe road.
Owing to adopt technique scheme, the present invention has realized goal of the invention preferably, adopt the method for gradation, segmentation isolated by filtration that mortar is separated with smear metal and fragment thereof, the number of times that recycles of mortar has improved 3 to 4 times, reduced the waste of mortar, saved cost, improved the purity of the granular size of required sand in the mortar, machining accuracy and working (machining) efficiency have been improved indirectly, the discharging number of times that has reduced discarded mortar has promptly reduced pollution, reduce the possibility of blocking pipeline, prolonged the service life of equipment.
Description of drawings
Fig. 1 is a structural representation of the present invention.
The specific embodiment
The invention will be further described below in conjunction with drawings and Examples.
As shown in Figure 1, the recycling method of a kind of multi-wire cutting machine mortar, it comprises to the collection of cutting the back mortar and to its crude separation filters; Then, carry out once sending into the hod of being with agitating device behind the meticulous separating and filtering; During use, utilize mortar pump that the mortar in the hod is filtered, after the cools down, supplies with mortar by each for sandpipe road traffic demand by mass flowmenter, and then participate in cutting through bag filter, reach the purpose of recycling mortar.
A kind of recycling device of multi-wire cutting machine mortar that adopts said method, it comprise be used to collect cutting back mortar connect liquid bath 10, hod 1, connect liquid bath 10 and be provided with coarse strainer 9, connect liquid bath 10 through sand-returning pipe road 11, coarse strainer 9, fie screen 12 be connected with hod 1, is provided with agitating device 14 in the hod 1; Be connected with hod 1 through mass flowmenter 7, heat exchanger 6, bag filter 4, mortar pump 2 for sandpipe road 3.
Be provided with liquid level gauge 13 in the hod 1 of the present invention.
The porch of bag filter 4 of the present invention is provided with pressure sensor 5; Be provided with temperature sensor 8 for sandpipe road 3.
The present invention is in course of normal operation, and the recycling process of its mortar is divided into following six steps, and according to the step cycle working in reciprocating mode.
The first step utilizes the coarse strainer 9(present embodiment connect on the liquid bath 10 to be stainless steel filtering net) fragment that produces is separated from particle loaded fluid, prevent fragment with mortar through connecing liquid bath 10, flow into sand-returning pipe road 11 and stop up sand-returning pipe roads 11.
Second step, utilize coarse strainer 9, fie screen 12(present embodiment to be stainless steel filtering net) double-layer filtering net, to the dirt that forms because of long-term accumulation on oarse-grained smear metal and the sand-returning pipe road 11, filter and separate with mortar, prevent that bulky grain smear metal and dirt from flowing into hod 1, in this isolated by filtration process, utilize mortar from connecing the gravitional force that liquid bath 10 produces to hod 1 process, slow to be unlikely mortar because of energy flows into hod 1 inadequately.
The 3rd step after the mortar after the filtration flows back to hod 1, did not stop to stir through agitating device 14 and mortar is mixed and prevents the mortar deposition as far as possible, set liquid level gauge 13, and whether be used for monitoring in the hod 1 the mortar amount suitable.
In the 4th step, mortar pumps into for sandpipe road 3 through mortar pump 2, and mortar pump 2 is regulated the size of its amount of sand by frequency converter.On for sandpipe road 3, bag filter 4 is set, utilizes the sticking property of bag filter 4, filter the granule smear metal of coming with mortar, utilize the screenability of bag filter 4, select the sand of required granular size, improved the purity of mortar, improved machining accuracy indirectly.Whether the pressure sensor 5 that install bag filter 4 porch in order to the pressure size in the monitoring bag filter 4, and then is monitored for sandpipe road 3 and bag filter 4 and is stopped up, and in time cleans or change corresponding component.
In the 5th step, the mortar in the sandpipe road 3 by the temperature that heat exchanger 6 and temperature inductor 8 are regulated mortar, makes mortar be in a temperature constant state, has so just avoided the influence of temperature to cutting performance as far as possible.And before for the sand jet outlet on sandpipe road 3, settle mass flowmenter 7, and big or small and balanced in order to the flow of control ejection mortar, avoid causing unnecessary mortar waste.
The 6th step supplied sand to demand for the sand parts as requested, and the mortar that participated in cutting enters the first step through coarse strainer 9 again, participates in the circulation of following one-period.
The present invention has reached the recycling purpose of mortar by mortar having been carried out gradation, segmentation isolated by filtration.Reduced the replacing number of times of mortar, the number of times that recycles of mortar has improved 3 to 4 times.
Claims (4)
1. the recycling method of multi-wire cutting machine mortar is characterized in that it comprises to the collection of mortar after cutting and to its crude separation filtration; Then, carry out once sending into the hod of being with agitating device behind the meticulous separating and filtering; During use, utilize mortar pump that the mortar in the hod is filtered, after the cools down, supplies with mortar by each for sandpipe road traffic demand by mass flowmenter, and then participate in cutting through bag filter, reach the purpose of recycling mortar.
2. recycling device of multi-wire cutting machine mortar that adopts said method, it comprise be used to collect cutting back mortar connect liquid bath (10), hod (1), connect liquid bath (10) and be provided with coarse strainer (9), it is characterized in that connecing liquid bath (10) and be connected with hod (1), be provided with agitating device (14) in the hod (1) through sand-returning pipe road (11), coarse strainer (9), fie screen (12); Be connected with hod (1) through mass flowmenter (7), heat exchanger (6), bag filter (4), mortar pump (2) for sandpipe road (3).
3. the recycling device of multi-wire cutting machine mortar according to claim 2 is characterized in that being provided with in the hod (1) liquid level gauge (13).
4. according to claim 2 or the recycling device of 3 described multi-wire cutting machine mortars, it is characterized in that the porch of bag filter (4) is provided with pressure sensor (5); Be provided with temperature sensor (8) for sandpipe road (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105897015A CN102101326A (en) | 2010-12-15 | 2010-12-15 | Method and device for recycling multi-thread cutting machine mortar |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105897015A CN102101326A (en) | 2010-12-15 | 2010-12-15 | Method and device for recycling multi-thread cutting machine mortar |
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| CN102101326A true CN102101326A (en) | 2011-06-22 |
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| CN2010105897015A Pending CN102101326A (en) | 2010-12-15 | 2010-12-15 | Method and device for recycling multi-thread cutting machine mortar |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102335970A (en) * | 2011-07-30 | 2012-02-01 | 常州天合光能有限公司 | Control device of quality of slice mortar |
| CN102615723A (en) * | 2012-04-14 | 2012-08-01 | 无锡市协清机械制造有限公司 | Mortar cyclic utilization device of multi-wire cutting machine |
| CN102657976A (en) * | 2012-05-28 | 2012-09-12 | 宜兴中瑞光伏有限公司 | Secondary filter-press separating device and separating method for cutting fluid |
| CN103273577A (en) * | 2013-06-04 | 2013-09-04 | 台州市双辉机械设备有限公司 | Circulating cooling device of multi-wire cutting machine and control method of circulating cooling device |
| CN107020705A (en) * | 2017-05-24 | 2017-08-08 | 浙江好亚能源股份有限公司 | Monocrystalline silicon piece cuts low consumption mortar device |
| CN107030912A (en) * | 2017-05-24 | 2017-08-11 | 浙江好亚能源股份有限公司 | Slicing single crystal silicon machine mortar high efficiency filter cooling device |
| CN107639756A (en) * | 2017-10-31 | 2018-01-30 | 河南省博宇新能源有限公司 | Excavation machine mortar stirs spray system |
| CN108789889A (en) * | 2018-07-26 | 2018-11-13 | 苏州润桐专利运营有限公司 | A kind of monocrystalline silicon Buddha's warrior attendant wire-electrode cutting device |
| CN108943457A (en) * | 2017-05-24 | 2018-12-07 | 上海新昇半导体科技有限公司 | Mortar feeding mechanism |
| CN108972921A (en) * | 2018-08-28 | 2018-12-11 | 宇晶机器（长沙）有限公司 | Diamond wire based on centrifuge separation cuts liquid treating system |
| CN111515483A (en) * | 2020-05-11 | 2020-08-11 | 广东上东源科技有限公司 | Linear cutting machining method and system |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102335970A (en) * | 2011-07-30 | 2012-02-01 | 常州天合光能有限公司 | Control device of quality of slice mortar |
| CN102615723A (en) * | 2012-04-14 | 2012-08-01 | 无锡市协清机械制造有限公司 | Mortar cyclic utilization device of multi-wire cutting machine |
| CN102657976A (en) * | 2012-05-28 | 2012-09-12 | 宜兴中瑞光伏有限公司 | Secondary filter-press separating device and separating method for cutting fluid |
| CN103273577A (en) * | 2013-06-04 | 2013-09-04 | 台州市双辉机械设备有限公司 | Circulating cooling device of multi-wire cutting machine and control method of circulating cooling device |
| CN103273577B (en) * | 2013-06-04 | 2015-11-18 | 台州市双辉机械设备有限公司 | A kind of cooling back installation of multi-line cutting machine and control method thereof |
| CN107030912A (en) * | 2017-05-24 | 2017-08-11 | 浙江好亚能源股份有限公司 | Slicing single crystal silicon machine mortar high efficiency filter cooling device |
| CN107020705A (en) * | 2017-05-24 | 2017-08-08 | 浙江好亚能源股份有限公司 | Monocrystalline silicon piece cuts low consumption mortar device |
| CN108943457A (en) * | 2017-05-24 | 2018-12-07 | 上海新昇半导体科技有限公司 | Mortar feeding mechanism |
| CN107639756A (en) * | 2017-10-31 | 2018-01-30 | 河南省博宇新能源有限公司 | Excavation machine mortar stirs spray system |
| CN107639756B (en) * | 2017-10-31 | 2023-07-28 | 河南省博宇新能源有限公司 | Mortar stirring and spraying system of squaring machine |
| CN108789889A (en) * | 2018-07-26 | 2018-11-13 | 苏州润桐专利运营有限公司 | A kind of monocrystalline silicon Buddha's warrior attendant wire-electrode cutting device |
| CN108789889B (en) * | 2018-07-26 | 2020-10-27 | 浙江红绿蓝纺织印染有限公司 | Monocrystalline silicon buddha's warrior attendant wire cutting device |
| CN108972921A (en) * | 2018-08-28 | 2018-12-11 | 宇晶机器（长沙）有限公司 | Diamond wire based on centrifuge separation cuts liquid treating system |
| CN111515483A (en) * | 2020-05-11 | 2020-08-11 | 广东上东源科技有限公司 | Linear cutting machining method and system |
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Application publication date: 20110622 |