The stones and ceramics plate buckles assembly and mounting process thereof
Technical field
The present invention relates to a kind of ceramic wafer and buckle assembly, and propose a kind of mounting process based on this mouth hanging assembly with incubation and thermal insulation function and built-in crab-bolt and suspension member.
Background technology
The stones and ceramics plate has that health environment-friendly, no color differnece, nondiscolouring, good weatherability, plate face do not ooze, advantage such as accumulation of salt in the surface soil not, and its low production cost, be applicable to the decoration of external wall and various metopes, thereby receive publicity widely, but the stones and ceramics plate is not popularized so far, and its basic reason is that installation difficulty is big.The mounting process of stones and ceramics plate curtain wall has been mainly dry-hanging keel and two kinds of application forms of keel-free direct hanging at present, promptly based on cladding.When the stones and ceramics plate is cladding, there is complex process, speed of application is slow, precision is low, easy breakage, poor stability, cost be than problems such as height, large tracts of land stones and ceramics plate is restricted in the application of exterior wall.In addition, along with improving constantly that the building energy conservation external-wall exterior insulation requires, the stones and ceramics panel cladding system exists the drawback of cold and hot bridge also to become increasingly conspicuous.
Summary of the invention
The objective of the invention is to: at the existing problem of above existing stones and ceramics plate dry-hanging, propose a kind of stones and ceramics plate and buckle assembly and mounting process thereof, it has improved stones and ceramics plate installation accuracy, and has reduced installation difficulty, thoroughly solves the cold and hot bridge drawback of stones and ceramics plate curtain wall.
In order to solve above technical problem, stones and ceramics plate provided by the invention buckles assembly, comprise: be installed on stones and ceramics backboard portion first suspension member, second suspension member at two ends up and down respectively, with the fixing orientation angle sign indicating number of metope with support component, be used for described second suspension member and first suspension member are limited in the support component fastener of both sides up and down respectively, described fastener is by pressing plate and be positioned at the hook that its lower end has convex shoulder outside the both sides to the left and right and constitute; Described first suspension member has opening and the T type groove that matches with hook up, described T type channel opening width is greater than the thickness of pressing plate, and width less than hook, described hook inserts in the T type groove of first suspension member, hang first suspension member, described second suspension member has downward opening groove, and the upper end of pressing plate is inserted in this groove and is close to the side channel wall of groove near metope.
Further, described first suspension member, second suspension member are fixed in the back of stones and ceramics plate by back of the body bolt.
Stones and ceramics plate of the present invention buckles in the assembly, and the middle part of described pressing plate is fixed by screw and support component.
Further, stones and ceramics plate of the present invention buckles in the assembly, and described support component is a rectangular block that central authorities are cavity, and side is perpendicular to metope about it.The support component of hollow has been saved cost guaranteeing to have alleviated weight under the situation of self intensity, and helps screw and shoot, and is convenient to the installation of fastener.
Further again, the side up and down of described support component is provided with groove, and corresponding with support component upper and lower sides the face respectively second suspension member lower surface, the first suspension member upper surface are provided with groove.The groove that the second suspension member lower surface, first suspension member and support component upper and lower surface are provided with can increase the frictional force of suspension member and support component, thereby guarantees that to greatest extent both relative slip does not take place, and makes the location of stones and ceramics plate more solid and reliable.
Further, stones and ceramics plate of the present invention buckles in the assembly, and described hold-down plate surface has groove towards the side that a side, the support component of metope deviates from metope.Increase both frictional force, prevent to become flexible, the fastener leading flank is provided with groove and is convenient to installer's identification, avoids installing mistake, improves installation effectiveness.
Stones and ceramics backboard portion is provided with insulation layer (optimization polyurethane hard bubble layer), and this insulation layer like this, by hanging the method that bonds and close, has been realized the convenient and swift, safe and reliable of stones and ceramics plate curtain wall construction by bonding adhesive and metope bonding.
In addition, it is a kind of based on the above-mentioned stones and ceramics plate mounting process that buckles assembly that the present invention also provides, and its step comprises:
The first step---check basic unit, if the defective basic unit that then carries out rectifies and improves;
Second step---measure unwrapping wire, play frame bar;
The 3rd step---find out the installation site of orientation angle sign indicating number, and beat the installing hole of orientation angle sign indicating number at metope;
The 4th goes on foot---and installing and locating angle sign indicating number is fixed in metope;
The 5th goes on foot---and the hook of fastener inserts in the T type groove of first suspension member from side direction;
The 6th step---and play cementing agent in the backside of metope and stones and ceramics plate insulation layer;
The 7th goes on foot---and the lower surface of second suspension member is positioned over the support component upper side of orientation angle sign indicating number;
The 8th goes on foot---and insert in the groove of second suspension member upper end of the pressing plate of fastener;
The 9th step---by screw the support component of pressing plate and orientation angle sign indicating number is fixed, thereby make second suspension member, first suspension member be limited in support component both sides up and down respectively, and beat stones and ceramics plate surface with rubber hammer, stones and ceramics plate insulation layer and metope are fitted tightly;
The 9th step---repeat the 7th step to the 9th step successively from the stones and ceramics plate is installed down;
The tenth step---treat the cementing agent drying after, at glue-line position filled and process rod, and injecting glue, clean face plate;
The 11 step---check and accept, finish.
The invention has the beneficial effects as follows: the present invention buckles assembly hangs the ceramic wafer upper end by hook suspension member, suspension member by supporting units support ceramic wafer lower end, pressing plate is close to suspension member simultaneously, make the insulation layer (optimization polyurethane hard bubble layer) at ceramic wafer back be close to metope, add the bonding of insulation layer and metope, make to have the stones and ceramics plate that the present invention buckles assembly and install more firmly, do not become flexible.It is simple that stones and ceramics plate of the present invention buckles modular construction, need not to install keel frame, need not cladding and the location quick, by hanging (hanging)-Tuo-close by-bonding, make each plate stressed more even, anti-seismic performance is better, disassembling, assembling and replacing is more convenient, and do not disturb mutually, thoroughly solved the cold and hot bridge problem of stones and ceramics plate curtain wall, have favorable economic benefit and energy-saving effect.
Ingenious conception of the present invention, simple in structure, easy to use, effective.Be well received in the field of business, have good market prospects.
Description of drawings
The present invention is further illustrated below in conjunction with accompanying drawing.
Fig. 1 is a metering device structural representation of the present invention.
The specific embodiment
As shown in Figure 1, the stones and ceramics plate of this fact Example buckles assembly, comprise: be installed on stones and ceramics plate 1,1 ' back first suspension member a4, the second suspension member b4 at two ends up and down respectively, with the fixing orientation angle sign indicating number 7 of metope 10 with support component 71, be used for the described second suspension member b4 and the first suspension member a4 are limited in respectively the fastener 5 of support component both sides about in the of 71, fastener 5 is by pressing plate 51 and be positioned at the hook 52 that its lower end has convex shoulder outside the both sides to the left and right and constitute; The described first suspension member a4 have opening up and with the hook the 52 T type groove a41 that match, described T type groove a41 A/F is greater than the thickness of pressing plate 51, and width less than hook 52, described hook 52 inserts in the T type groove a41 of the first suspension member a4, hang the first suspension member a4, the described second suspension member b4 has downward opening groove b41, and the upper end of pressing plate 51 is inserted in this groove b41 and is close to the side channel wall of groove b41 near metope 10.As shown in Figure 1, the first suspension member a4, the second suspension member b4 by back of the body bolt 3,3 ' be fixed in stones and ceramics plate 1,1 ' the back.Orientation angle sign indicating number 7 is fixed in metope 10 by expansion bolt 8.The middle part of pressing plate 51 is fixing with support component 71 by screw 6.Among Fig. 1,2 is the insulation layer of stones and ceramics backboard portion.
In this fact Example, support component 71 is a rectangular block that central authorities are cavity, and side is perpendicular to metope 10 about it.The support component of hollow has been saved cost guaranteeing to have alleviated weight under the situation of self intensity, and helps screw and shoot, and is convenient to the installation of fastener.
In order to increase friction, in this example, the side up and down of support component 71 is provided with groove, and corresponding with support component 71 upper and lower sides the faces respectively second suspension member b4 lower surface, the first suspension member a4 upper surface are provided with groove.Pressing plate 51 faces a side of metope 10, the side that support component 71 deviates from metope 10 has groove.The groove structure guarantees that to greatest extent both relative slip does not take place, and makes the location of stones and ceramics plate more solid and reliable.
As shown in Figure 1, the groove b41 of the second suspension member b4 is identical with the T type groove a41 structure of the first suspension member a4.For the ease of producing, save cost, the second suspension member b4 and the first suspension member a4 physical dimension are identical, and a shared grinding tool is produced, and the part kind of required like this processing has reduced, and has increased versatility, has reduced cost, and it is more convenient to safeguard.
The stones and ceramics plate mounting process that buckles assembly based on above-mentioned also is provided in this example, and its step comprises:
The first step---check basic unit, if the defective basic unit that then carries out rectifies and improves;
Second step---measure unwrapping wire, play frame bar;
The 3rd step---find out the installation site of orientation angle sign indicating number, and beat the installing hole of orientation angle sign indicating number at metope;
The 4th goes on foot---and installing and locating angle sign indicating number 7 is fixed in metope 10;
The 5th goes on foot---and the hook 52 of fastener 5 inserts in the T type groove a41 of the first suspension member a4 from side direction;
The 6th step---and play cementing agent in the backside of metope and stones and ceramics plate insulation layer;
The 7th goes on foot---and the lower surface of the second suspension member b4 is positioned over support component 71 upper sides of orientation angle sign indicating number 7;
The 8th goes on foot---and insert in the groove b41 of the second suspension member b4 upper end of the pressing plate 51 of fastener 5;
The 9th step---by screw 6 that pressing plate 51 is fixing with the support component 71 of orientation angle sign indicating number 7, thereby about in the of 71 both sides to make the second suspension member b4, the first suspension member a4 be limited in support component respectively, and beat stones and ceramics plate surface with rubber hammer, stones and ceramics plate insulation layer and metope are fitted tightly;
The 9th step---repeat the 7th step to the 9th step successively from the stones and ceramics plate is installed down;
The tenth step---treat the cementing agent drying after, at glue-line position filled and process rod, and injecting glue, clean face plate;
The 11 step---check and accept, finish.
In addition to the implementation, the present invention can also have other embodiments.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop on the protection domain of requirement of the present invention.