CN102092094B - Mobile device capable of automatically turning and removing bottom in aerated concrete production process - Google Patents
Mobile device capable of automatically turning and removing bottom in aerated concrete production process Download PDFInfo
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- CN102092094B CN102092094B CN2010105867575A CN201010586757A CN102092094B CN 102092094 B CN102092094 B CN 102092094B CN 2010105867575 A CN2010105867575 A CN 2010105867575A CN 201010586757 A CN201010586757 A CN 201010586757A CN 102092094 B CN102092094 B CN 102092094B
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- oil cylinder
- mobile
- locking
- frame
- ear seat
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Abstract
The invention discloses a mobile device capable of automatically turning and removing a bottom in an aerated concrete production process. The mobile device comprises a cart beam, a guide frame, a mobile frame, a mobile oil cylinder, a hydraulic station, a lifting oil cylinder, a lifting frame and a turning device, wherein the turning device is composed of a turning oil cylinder and a turning frame; the cart beam is fixedly connected with the guide frame; the hydraulic station is installed on the cart beam and is connected with the lifting oil cylinder through a hydraulic oil pipe; the tail end of the lifting oil cylinder is articulated with the guide frame; the piston rod of the lifting oil cylinder is fixedly articulated with the lifting frame; the lifting frame can be movably installed on the guide frame; the mobile frame can be movably installed on the turning frame; one end of the mobile oil cylinder is articulated with the turning frame, and the other end of the mobile oil cylinder is articulated with the mobile frame; one end of the turning oil cylinder is articulated with the lifting frame, and the other end of the turning oil cylinder is articulated with the turning frame; and the lower end of the mobile frame is provided with a bottom waste material removing device. According to the invention, the lifting and mobility of the mobile device are quite steady, the errors of two ends are tiny, the positioning is accurate, and the percent of pass and quality of products are improved.
Description
Technical field
The present invention relates to building materials and make the field, specifically, relate to the mobile device at the end of overturning automatically in a kind of production process of gas concrete.
Background technology
In the production process of gas concrete, by cutting machine the air entrained concrete base substrate is carried out six cuttings, the cutting back produces the bottom waste material;, this bottom waste material gets into down the road production process if not removing; To produce hard waste material and can't reclaim, and not only take enterprise and stack the place, and serious environment pollution.Against the development green building material that present country advocates, promote the use of the policy of products that save energy and resources.Mobile device of the prior art goes up and down, moves no sychronisation, does not have and removes bottom waste material device automatically, and removing the bottom waste material needs artificial the removing, and working strength of workers is big, and the time of spent removal bottom waste material is also very long, has influenced operating efficiency.In addition, not steady when also there is action in mobile device of the prior art, can twist front and back, influential to product quality.
Summary of the invention
The mobile device that the purpose of this invention is to provide the end of overturning automatically in a kind of production process of gas concrete, this equipment can be removed the waste material of bottom automatically.
The technical scheme that realizes above-mentioned purpose is: the mobile device at the end of overturning automatically in a kind of production process of gas concrete, and comprise cart beam, leading truck, movable stand, move oil cylinder, Hydraulic Station, hoist cylinder and crane, the cart beam is fixedly connected with leading truck; Hydraulic Station is installed on the cart beam, and Hydraulic Station is connected with hoist cylinder through hydraulic oil pipe, and the tail end and the leading truck of hoist cylinder are hinged; The piston rod and the crane of hoist cylinder are fixedly hinged; Crane is installed on the leading truck movably, also comprises turning device, and this turning device is made up of overturning oil cylinder and rollover stand; Movable stand is installed on the rollover stand movably; The end and the rollover stand that move oil cylinder are hinged, and the other end and movable stand are hinged, and an end and the crane of overturning oil cylinder are hinged; The other end and rollover stand are hinged, and the lower end of movable stand is equipped with bottom waste material device.
Crane is made up of up-down beam, tie-beam, left wheel guide, right roller guide, overturning oil cylinder ear seat, lifting shaft and rotating shaft; The two ends of tie-beam are fixedly connected with the up-down beam; Left wheel guide and right roller guide are installed in the both sides, upper end of up-down beam respectively; Overturning oil cylinder ear seat is fixed on the up-down beam, and lifting shaft and rotating shaft are installed on the up-down beam.
Rollover stand is made up of tripod, resupination framework, mobile oil cylinder ear seat, lifter plate, resupination framework tie-beam and travel limiter.
Locking device is installed on the rollover stand; This locking device is made up of locking cylinder locking cylinder ear seat and locking member, and locking member is made up of locking arm, block rubber, lock shaft and support, and lock shaft is rack-mount; Locking arm is sleeved on the lock shaft; And locking arm and lock shaft matched in clearance, block rubber is fixedly mounted on the free end of locking arm, and the other end and the locking cylinder of locking arm are hinged; The other end of locking cylinder is fixedly connected with locking cylinder ear seat, and locking cylinder ear seat is fixed on the rollover stand.
The up-down synchronous piece is installed on the crane.
The up-down synchronous piece is made up of synchronizing shaft, bearing and gear, and synchronizing shaft can be rotated to support on the crane through bearing, and gear is installed in the two ends of synchronizing shaft, and cover plate also is installed on the gear.
Movable stand is by mobile framework, roller, mobile synchronous piece and dull and stereotyped the composition, and flat board is fixed on and moves the framework back side, and the two ends of moving synchronous piece are connected with mobile framework, and roller is installed in the two ends of moving framework.
Go bottom waste material device by fixing branch piece, first connector, go to end head part, second contiguous block, top to move back axle, remove end oil cylinder, go end oil cylinder ear seat and connecting axle to form; Go end head part to be fixedly connected with the bottom of movable stand; The fixing branch piece is connected with removing end head part through first connector; The end that axle is moved back on the top is connected with second connector, and the other end is connected with connecting axle, goes end oil cylinder to be installed on the end oil cylinder ear seat; Go the piston rod of end oil cylinder to prop up connecting axle, go end oil cylinder ear seat to be fixed on the movable stand.
After adopting technique scheme, through the bottom at movable stand increase go behind the waste material device of bottom automatically after, need not the artificial waste material of removing, reduced labor intensity of operating personnel simultaneously, and reduced the time of removing the bottom waste material, improved production efficiency.
Through setting up the up-down synchronous piece on the crane and on movable stand, setting up mobile synchronous piece, make mobile device of the present invention up-down and move very steadily, the two ends error is very little, the qualification rate and the quality of product accurately improved in the location.
Description of drawings
Fig. 1 is a perspective view of the present invention;
Fig. 2 is a side view of the present invention;
Fig. 3 is the structural representation of leading truck of the present invention;
Fig. 4 is the left view of Fig. 3;
Fig. 5 is the structural representation of crane of the present invention;
Fig. 6 is the structural representation of rollover stand of the present invention;
Fig. 7 is the structural representation of locking mechanism of the present invention;
Fig. 8 is the structural representation of up-down synchronous piece of the present invention;
Fig. 9 is the structural representation of movable stand of the present invention;
Figure 10 is the structural representation that removes bottom waste material device of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment the present invention is done further detailed explanation.
Shown in Fig. 1 ~ 10, the mobile device at the end of overturning automatically in a kind of production process of gas concrete comprises cart beam 12, leading truck 1, movable stand 10, moves oil cylinder 11, Hydraulic Station 13, hoist cylinder 5 and crane 6; Cart beam 12 is fixedly connected with leading truck 1, and Hydraulic Station 13 is installed on the cart beam 12, and Hydraulic Station 13 is connected with hoist cylinder 5 through hydraulic oil pipe; The tail end of hoist cylinder 5 and leading truck 1 are hinged, and the piston rod of hoist cylinder 5 and crane 6 are fixedly hinged, and crane 6 is installed on the leading truck 1 movably; Also comprise turning device; This turning device is made up of overturning oil cylinder 2 and rollover stand 8, and movable stand 10 is installed on the rollover stand 8 movably, and the end and the rollover stand 8 that move oil cylinder 11 are hinged; The other end and movable stand 10 are hinged; One end and the crane 6 of overturning oil cylinder 2 are hinged, and the other end and rollover stand 8 are hinged, and the lower end of movable stand 10 is equipped with bottom waste material device 14.Cart beam 12 is connected with driving.
As shown in Figure 5; Crane 6 is made up of up-down beam 6-1, tie-beam 6-2, left wheel guide 6-3, right roller guide 6-4, overturning oil cylinder ear seat 6-5, lifting shaft 6-6 and rotating shaft 7; The two ends of tie-beam 6-2 are fixedly connected with up-down beam 6-1; Left wheel guide 6-3 and right roller guide 6-4 are installed in the both sides, upper end of up-down beam 6-1 respectively, and overturning oil cylinder ear seat 6-5 is fixed on the up-down beam 6-1, and lifting shaft 6 is installed on the up-down beam 6-1 with rotating shaft 7.
As shown in Figure 6, rollover stand 8 is made up of tripod 8-1, resupination framework 8-2, mobile oil cylinder ear seat 8-3, lifter plate 8-4, resupination framework tie-beam 8-5 and travel limiter 8-6.
As shown in Figure 7, locking device 9 is installed on the rollover stand 8, this locking device 9 is made up of with locking member locking cylinder 3 locking cylinder ear seats 4; Locking member is made up of locking arm 9-1, block rubber 9-2, lock shaft 9-3 and support 9-4; Lock shaft 9-3 is installed on the support 9-4, and locking arm 9-1 is sleeved on the lock shaft 9-3, and locking arm 9-1 and lock shaft 9-3 matched in clearance; Block rubber 9-2 is fixedly mounted on the free end of locking arm 9-1; The other end of locking arm 9-1 and locking cylinder 3 are hinged, and the other end of locking cylinder 3 is fixedly connected with locking cylinder ear seat 4, and locking cylinder ear seat 4 is fixed on the rollover stand 8.
As shown in Figure 1, up-down synchronous piece 7 is installed on the crane 6.
As shown in Figure 8, up-down synchronous piece 7 is made up of synchronizing shaft 7-3, bearing 7-2 and gear 7-1, and synchronizing shaft 7-3 can be rotated to support on the crane 6 through bearing 7-2, and gear 7-1 is installed in the two ends of synchronizing shaft 7-3, and cover plate 7-4 also is installed on the gear 7-1.Cover plate 7-4 can prevent that gear 7-1 from skidding off axle head.
As shown in Figure 9; Movable stand 10 is made up of mobile framework 10-2, roller 10-1, mobile synchronous piece 10-3 and dull and stereotyped 10-4; Dull and stereotyped 10-4 is fixed on and moves the framework 10-2 back side, and the two ends of moving synchronous piece 10-3 are connected with mobile framework 10-2, and roller 10-1 is installed in the two ends of moving framework 10-2.
Shown in figure 10; Go bottom waste material device 14 by fixing branch piece 14-1, the first connector 14-2, go to end head part 14-3, the second contiguous block 14-4, top to move back a 14-5, remove end oil cylinder 14-6, go end oil cylinder ear seat 14-7 and connecting axle 14-8 to form; Go end head part 14-3 to be fixedly connected with the bottom of movable stand 10; Fixing branch piece 14-1 is connected with removing end head part 14-3 through the first connector 14-2; The end that a 14-5 is moved back on the top is connected with the second connector 14-4, and the other end is connected with connecting axle 14-8, goes end oil cylinder 14-6 to be installed on the end oil cylinder ear seat 14-7; Go the piston rod of end oil cylinder 14-6 to prop up connecting axle 14-8, go end oil cylinder ear seat 14-7 to be fixed on the movable stand 10.
Operation principle of the present invention is following:
1. this equipment is mounted in the supporting driving and by the Hydraulic Station that is installed in the driving power is provided.Going up and down, overturn, move, lock, go the end all is to be accomplished and had the different synchronization device to have the good characteristics of the steady reliable synchronization property of noiseless operation by hydraulic jack.
2. this equipment is the idiosome of well cutting, aloft overturns and moves certain distance after 90 ° again, removes the bottom waste material again, moves to reset again, and upset resets, and handling can be organized into groups steam-cured to assigned address then.
The course of work of the present invention is following:
1. energized is opened hydraulic pump motor, Hydraulic Station work.
2. hydraulic system pressure is set up by overflow valve, and pressure size is confirmed to exceed to satisfy job requirement, and maximum can not surpass 14Mpa, please closing presure table switch after the oil pressure adjustment finishes, and with prolongation Pressure gauge service life.
3. by the button of walking about driving, walk about driving.
4. by locking button → locking cylinder 3 side plate is locked back → overturning oil cylinder 2 work that put in place; Stop → moving oil cylinder 11 work when being turned to about 90 °; Behind the mobile setpoint distance → go end oil cylinder 14-6 to work; Go to waste material → the go end, bottom to accomplish, go end oil cylinder 14-6 to return → move oil cylinder 11 work forward, to idiosome just run into 2 work of lateral plates → overturning oil cylinder turn back to straight perpendicular → by the driving button of walking base substrate is transported to desired location → unclamp locking cylinder 3 → by suspender decline button; The suspender driving that descends → shift out, driving is returned.
Claims (4)
1. can overturn automatically in the production process of gas concrete mobile device at the end comprises cart beam (12), leading truck (1), movable stand (10), moves oil cylinder (11), Hydraulic Station (13), hoist cylinder (5) and crane (6), and cart beam (12) is fixedly connected with leading truck (1); Hydraulic Station (13) is installed on the cart beam (12), and Hydraulic Station (13) is connected with hoist cylinder (5) through hydraulic oil pipe, and the tail end of hoist cylinder (5) and leading truck (1) are hinged; The piston rod of hoist cylinder (5) and crane (6) are fixedly hinged, and crane (6) is installed on the leading truck (1) movably, it is characterized in that: also comprise turning device; This turning device is made up of overturning oil cylinder (2) and rollover stand (8); Movable stand (10) is installed on the rollover stand (8) movably, and the end and the rollover stand (8) that move oil cylinder (11) are hinged, and the other end and movable stand (10) are hinged; One end of overturning oil cylinder (2) and crane (6) are hinged; The other end and rollover stand (8) are hinged, and the lower end of movable stand (10) is equipped with bottom waste material device (14), and rollover stand (8) is made up of tripod (8-1), resupination framework (8-2), mobile oil cylinder ear seat (8-3), lifter plate (8-4), resupination framework tie-beam (8-5) and travel limiter (8-6); Locking device (9) is installed on the rollover stand (8); This locking device (9) is made up of locking cylinder (3) locking cylinder ear seat (4) and locking member, and locking member is made up of locking arm (9-1), block rubber (9-2), lock shaft (9-3) and support (9-4), and lock shaft (9-3) is installed on the support (9-4); Locking arm (9-1) is sleeved on the lock shaft (9-3); And locking arm (9-1) and lock shaft (9-3) matched in clearance, block rubber (9-2) is fixedly mounted on the free end of locking arm (9-1), and the other end of locking arm (9-1) and locking cylinder (3) are hinged; The other end of locking cylinder (3) is fixedly connected with locking cylinder ear seat (4); Locking cylinder ear seat (4) is fixed on the rollover stand (8), and movable stand (10) is made up of mobile framework (10-2), roller (10-1), mobile synchronous piece (10-3) and flat board (10-4), and dull and stereotyped (10-4) is fixed on mobile framework (10-2) back side; The two ends of moving synchronous piece (10-3) are connected with mobile framework (10-2); Roller (10-1) is installed in the two ends of mobile framework (10-2), go bottom waste material device (14) by fixing branch piece (14-1), first connector (14-2), go to end head part (14-3), second contiguous block (14-4), top to move back axle (14-5), remove end oil cylinder (14-6), go end oil cylinder ear seat (14-7) and connecting axle (14-8) to form, go end head part (14-3) to be fixedly connected with the bottom of movable stand (10); Fixing branch piece (14-1) is connected with removing end head part (14-3) through first connector (14-2); The end that axle (14-5) is moved back on the top is connected with second connector (14-4), and the other end is connected with connecting axle (14-8), goes end oil cylinder (14-6) to be installed on the end oil cylinder ear seat (14-7); Go the piston rod of end oil cylinder (14-6) to prop up connecting axle (14-8), go end oil cylinder ear seat (14-7) to be fixed on the movable stand (10).
2. the mobile device at the end automatically can overturn in the production process of gas concrete according to claim 1; It is characterized in that: described crane (6) is made up of up-down beam (6-1), tie-beam (6-2), left wheel guide (6-3), right roller guide (6-4), overturning oil cylinder ear seat (6-5), lifting shaft (6-6) and rotating shaft (7); The two ends of tie-beam (6-2) are fixedly connected with up-down beam (6-1); Left wheel guide (6-3) and right roller guide (6-4) are installed in the both sides, upper end of up-down beam (6-1) respectively; Overturning oil cylinder ear seat (6-5) is fixed on the up-down beam (6-1), and lifting shaft (6) and rotating shaft (7) are installed on the up-down beam (6-1).
3. can overturn automatically in the production process of gas concrete according to claim 1 and 2 mobile device at the end is characterized in that: up-down synchronous piece (7) is installed on the crane (6).
4. the mobile device at the end automatically can overturn in the production process of gas concrete according to claim 3; It is characterized in that: up-down synchronous piece (7) is made up of synchronizing shaft (7-3), bearing (7-2) and gear (7-1); Synchronizing shaft (7-3) can be rotated to support on the crane (6) through bearing (7-2); Gear (7-1) is installed in the two ends of synchronizing shaft (7-3), and cover plate (7-4) also is installed on the gear (7-1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105867575A CN102092094B (en) | 2010-12-14 | 2010-12-14 | Mobile device capable of automatically turning and removing bottom in aerated concrete production process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105867575A CN102092094B (en) | 2010-12-14 | 2010-12-14 | Mobile device capable of automatically turning and removing bottom in aerated concrete production process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102092094A CN102092094A (en) | 2011-06-15 |
| CN102092094B true CN102092094B (en) | 2012-02-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2010105867575A Expired - Fee Related CN102092094B (en) | 2010-12-14 | 2010-12-14 | Mobile device capable of automatically turning and removing bottom in aerated concrete production process |
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| CN (1) | CN102092094B (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102248598A (en) * | 2011-06-27 | 2011-11-23 | 常州力顿机械科技有限公司 | Grouping hanger for producing aerated concrete |
| CN102514094B (en) * | 2011-12-29 | 2013-10-16 | 瑞安市瑞港机械有限公司 | Multifunctional building block separator |
| CN103112082B (en) * | 2013-02-04 | 2015-05-27 | 江苏环宇建筑设备制造有限公司 | Turnover frame |
| CN104044206B (en) * | 2014-06-20 | 2016-03-02 | 泉州市三联机械制造有限公司 | With the shaped device of switching mechanism |
| CN105397908A (en) * | 2015-11-30 | 2016-03-16 | 江苏多元机械有限公司 | Movable full-automatic somersaulting bottom skin removing device |
| CN106738263A (en) * | 2016-11-29 | 2017-05-31 | 山东阳光众泰机械工程有限公司 | Somersault skinning machine |
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|---|---|---|---|---|
| US5584374A (en) * | 1994-02-03 | 1996-12-17 | Heber Aktiengesellschaft | Method and apparatus for row-wise separation of rectilinear, plastic porous concrete bodies |
| CN2621900Y (en) * | 2003-01-21 | 2004-06-30 | 常州锅炉有限公司 | Cutting machine for air entraining concrete |
| CN201511441U (en) * | 2009-10-30 | 2010-06-23 | 瑞安市瑞港起重机械有限公司 | Brick masonry bottom removing device of a brick making machine |
| CN201534355U (en) * | 2009-07-02 | 2010-07-28 | 上海天锦机械有限公司 | Bottom-side-omitted overturning platform |
| CN201907153U (en) * | 2010-12-14 | 2011-07-27 | 常州市成功建材机械有限公司 | Mobile equipment capable of being automatically turned over to remove bottom water material in aerated concrete production process |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2542299B2 (en) * | 1991-08-16 | 1996-10-09 | 碧南特殊機械株式会社 | White tile manufacturing system |
-
2010
- 2010-12-14 CN CN2010105867575A patent/CN102092094B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5584374A (en) * | 1994-02-03 | 1996-12-17 | Heber Aktiengesellschaft | Method and apparatus for row-wise separation of rectilinear, plastic porous concrete bodies |
| CN2621900Y (en) * | 2003-01-21 | 2004-06-30 | 常州锅炉有限公司 | Cutting machine for air entraining concrete |
| CN201534355U (en) * | 2009-07-02 | 2010-07-28 | 上海天锦机械有限公司 | Bottom-side-omitted overturning platform |
| CN201511441U (en) * | 2009-10-30 | 2010-06-23 | 瑞安市瑞港起重机械有限公司 | Brick masonry bottom removing device of a brick making machine |
| CN201907153U (en) * | 2010-12-14 | 2011-07-27 | 常州市成功建材机械有限公司 | Mobile equipment capable of being automatically turned over to remove bottom water material in aerated concrete production process |
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| Publication number | Publication date |
|---|---|
| CN102092094A (en) | 2011-06-15 |
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Granted publication date: 20120229 Termination date: 20171214 |
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