CN102071511A - Method for manufacturing carbon heating textiles - Google Patents
Method for manufacturing carbon heating textiles Download PDFInfo
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- CN102071511A CN102071511A CN2011100074124A CN201110007412A CN102071511A CN 102071511 A CN102071511 A CN 102071511A CN 2011100074124 A CN2011100074124 A CN 2011100074124A CN 201110007412 A CN201110007412 A CN 201110007412A CN 102071511 A CN102071511 A CN 102071511A
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Abstract
The invention relates to a method for manufacturing carbon heating textiles, comprising the following steps of: (1) firstly selecting carbon wires with the diameter of 0.5-0.8mm and the direct current resistance of the carbon wire with the length of 100mm being 1-8 k Omega; (2) calculating the power borne by the carbon wire on the effective unit length according to the diameter and resistance value of lead wires, wherein the basic length of the carbon wire is 300-1200mm and the effective heating length is 230-1130mm; calculating the distributions of the carbon wires according to the temperatures when the voltage is 24V, 110V and 220V; and arraying the carbon wires in the textile in parallel in the radial direction, wherein the distance between the wires is 4-15mm; (3) arranging power supply wires on two end parts of the carbon wires and weaving wires, wherein the power supply wires are copper lead wires; the power supply wires can pass through the current generated by heating cloth on the unit area and the distance between the power supply wires on two ends of the cloth is the sum of the effective length of the heating cloth and the width of the power supply wires. The arrangement of the heating textiles is rational, the heat emission is uniform, the textiles can be widely used for grounds and walls, and the temperature can be automatically adjusted.
Description
Technical field
The present invention relates to a kind of manufacture method of carbon heating fabric, belong to the weaving techniques of novel fabric.
Background technology
Traditional heat object by the cotton shape heater of electroplax type, the bar-shaped type of metal, carbon element film type with basic patent product carbon element far infrared heater etc.Electroplax type heater: i.e. electrical blanket minor coil form heater is the conduction-type heating, the domestic use history that arranged decades, and maximum drawback causes dangerous problem such as short circuit, electric leakage and initiation fire easily.The bar-shaped type heater of metal: being that employing is excellent together as heater, also is the conduction-type heating, causes user of service's human body burn easily, and the danger of initiation fire is arranged when high temperature.Carbon element film type planar heat producing body: mainly be the carbon heating body that stamps at film, carry out then making behind the lamination that this series products belongs to the radiant type heating, long-term use also can have the danger of initiation fire, and power consumption is big.
Summary of the invention
The object of the present invention is to provide a kind of manufacture method of carbon heating fabric, its heating fabric is arranged rationally, and heating evenly can be widely used in ground and body of wall, and temperature can be adjusted automatically.
Technical scheme of the present invention is achieved in that the manufacture method of carbon heating fabric, it is characterized in that finishing according to the following steps: (1) at first selects diameter is the carbon element line of 0.5-0.8 millimeter, and the dc resistance of satisfied 100 millimeters long carbon element lines is 1k Ω-8 k Ω; (2) diameter and the resistance value according to lead calculates the power that the carbon element line on effective unit length can bear, and it calculates as follows:
The temperature rise of 65 °-radiator, result of calculation should be less than these number of degrees
The foundation length of carbon element line is the 300-1200 millimeter, its efficient heat generation length is the 230-1130 millimeter, the arranging of carbon element line when calculating voltage respectively and be 24V, 110V and 220V by the height of temperature specifically is that carbon element line radial parallel is arranged among the fabric, and the distance between the line is the 4-15 millimeter; (3) the power line both ends that are located at the carbon element line and knit line are copper conductor, radial width is 15 millimeters, power line should be able to be by the electric current that electrothermal cloth produced on unit are, and the power line distance at the two ends of cloth adds the width of power line for the effective length of electrothermal cloth; Described heating fabric can be provided with the power line of lead for two ends, also can all be provided with arranging of power line with the centre in two ends.
Even good effect of the present invention is also can initiation fire under the condition of high temperature and accident such as burn, the electric equipment products that such carbon heating cloth is made have even, the characteristics such as power consumption is low, thermal efficiency height of heating, and be the radiant type heating, can emit a large amount of far infrareds, product can not generate electromagnetic waves when heat release human body is damaged, and its temperature can optionally be controlled.
Description of drawings
Fig. 1 is the structural representation of one embodiment of the present of invention.
Fig. 2 is the structural representation of an alternative embodiment of the invention.
The specific embodiment
The present invention will be further described below in conjunction with drawings and Examples:
The dc resistance of at first selecting 100 millimeters long carbon element lines 2 is 8k Ω, diameter is the carbon element line 2 of 0.5-0.8 millimeter, diameter and resistance value according to lead 3 calculate the power that the carbon element line on effective unit length can bear, the foundation length that calculates carbon element line 2 is 300 millimeters, its efficient heat generation length is 230 millimeters, carbon element line 2 radial parallel are arranged among the fabric 1, and the distance between the line is 4 millimeters; It is copper conductor 3 with the both ends of knitting line that power line is located at carbon element line 2, and radial width is 15 millimeters, and power line should be able to be by the electric current that electrothermal cloth produced on unit are, and the power line distance at the two ends of cloth adds the width of power line for the effective length of electrothermal cloth; Can be fit to voltage by the height of temperature is 24V, 110V and 220V.
As shown in Figure 1, the dc resistance of at first selecting 100 millimeters long carbon element lines 2 is 4k Ω, diameter is 0.6 millimeter a carbon element line 2, diameter and resistance value according to lead 3 calculate the power that the carbon element line 2 on effective unit length can bear, the foundation length that calculates carbon element line 2 is 700 millimeters, its efficient heat generation length is 630 millimeters, and carbon element line 2 radial parallel are arranged among the fabric 1, and the distance between the line is 8 millimeters; Power line is located at carbon element line 2 and knits the two ends and the middle copper conductor 3 of line, radial width is 15 millimeters, power line should be able to be by the electric current that electrothermal cloth produced on unit are, and the power line distance at the two ends of cloth adds the width of power line for the effective length of electrothermal cloth; Can be fit to voltage by the height of temperature is 24V, 110V and 220V.
The dc resistance of at first selecting 100 millimeters long carbon element lines 2 is 1k Ω, diameter is 0.8 millimeter a carbon element line 2, diameter and resistance value according to lead 3 calculate the power that the carbon element line 2 on effective unit length can bear, the foundation length that calculates carbon element line 2 is 1200 millimeters, its efficient heat generation length is 1130 millimeters, carbon element line 2 radial parallel are arranged among the fabric 1, and the distance between the line is 15 millimeters; Power line is located at carbon element line 2 and is provided with many copper conductors 3 with the two ends and the centre of knitting line, radial width is 15 millimeters, power line should be able to be by the electric current that electrothermal cloth produced on unit are, and the power line distance at the two ends of cloth adds the width of power line for the effective length of electrothermal cloth; Can be fit to voltage by the height of temperature is 24V, 110V and 220V.
Claims (2)
1. the manufacture method of carbon heating fabric, it is characterized in that finishing according to the following steps: (1) at first selects diameter is the carbon element line of 0.5-0.8 millimeter, and the dc resistance that satisfies 100 millimeters long carbon element lines is 1k Ω-8 k Ω; (2) diameter and the resistance value according to lead calculates the power that the carbon element line on effective unit length can bear, and it calculates as follows:
Power (unit: W) on P-unit are
S-area of dissipation (unit: square metre)
0.36-coefficient of heat transfer
The temperature rise of 65 °-radiator, result of calculation should be less than these number of degrees
The foundation length of carbon element line is the 300-1200 millimeter, its efficient heat generation length is the 230-1130 millimeter, the arranging of carbon element line when calculating voltage respectively and be 24V, 110V and 220V by the height of temperature specifically is that carbon element line radial parallel is arranged among the fabric, and the distance between the line is the 4-15 millimeter; (3) the power line both ends that are located at the carbon element line and knit line are copper conductor, radial width is 15 millimeters, power line should be able to be by the electric current that electrothermal cloth produced on unit are, and the power line distance at the two ends of cloth adds the width of power line for the effective length of electrothermal cloth.
2. the manufacture method of carbon heating fabric according to claim 1 is characterized in that described heating fabric can be provided with the power line of lead for two ends, also can all be provided with arranging of power line with the centre in two ends.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110007412.4A CN102071511B (en) | 2011-01-14 | 2011-01-14 | The manufacture method of carbon heating textiles |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110007412.4A CN102071511B (en) | 2011-01-14 | 2011-01-14 | The manufacture method of carbon heating textiles |
Publications (2)
| Publication Number | Publication Date |
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| CN102071511A true CN102071511A (en) | 2011-05-25 |
| CN102071511B CN102071511B (en) | 2015-09-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201110007412.4A Expired - Fee Related CN102071511B (en) | 2011-01-14 | 2011-01-14 | The manufacture method of carbon heating textiles |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS642282A (en) * | 1987-06-24 | 1989-01-06 | Meiwa:Kk | Flexible surface heating control body |
| US20010019050A1 (en) * | 1999-04-22 | 2001-09-06 | Malden Mills Industries, Inc. | Electric heating/warming fabric articles |
| CN2538111Y (en) * | 2002-03-25 | 2003-02-26 | 柳爱花 | Heater using carbon fibre electric heating wire mixed wiring |
| CN101396179A (en) * | 2007-09-29 | 2009-04-01 | 上海中大科技发展有限公司 | Carbon heating headscarf and preparation method thereof |
| CN201256452Y (en) * | 2008-08-05 | 2009-06-10 | 李峰植 | Rolled membrane sealed through pole type spinning core heating body |
| CN201523463U (en) * | 2009-11-13 | 2010-07-07 | 北京千人庚和科技有限公司 | Far-infrared electrothermal film |
| CN101808432A (en) * | 2010-03-26 | 2010-08-18 | 吉林华阳电力装备制造有限公司 | Process for producing carbon heating element by soaking shrinking-drawing method |
-
2011
- 2011-01-14 CN CN201110007412.4A patent/CN102071511B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS642282A (en) * | 1987-06-24 | 1989-01-06 | Meiwa:Kk | Flexible surface heating control body |
| US20010019050A1 (en) * | 1999-04-22 | 2001-09-06 | Malden Mills Industries, Inc. | Electric heating/warming fabric articles |
| CN2538111Y (en) * | 2002-03-25 | 2003-02-26 | 柳爱花 | Heater using carbon fibre electric heating wire mixed wiring |
| CN101396179A (en) * | 2007-09-29 | 2009-04-01 | 上海中大科技发展有限公司 | Carbon heating headscarf and preparation method thereof |
| CN201256452Y (en) * | 2008-08-05 | 2009-06-10 | 李峰植 | Rolled membrane sealed through pole type spinning core heating body |
| CN201523463U (en) * | 2009-11-13 | 2010-07-07 | 北京千人庚和科技有限公司 | Far-infrared electrothermal film |
| CN101808432A (en) * | 2010-03-26 | 2010-08-18 | 吉林华阳电力装备制造有限公司 | Process for producing carbon heating element by soaking shrinking-drawing method |
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| CN102071511B (en) | 2015-09-02 |
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