CN102049497A - Stayed steel forging device - Google Patents
Stayed steel forging device Download PDFInfo
- Publication number
- CN102049497A CN102049497A CN 201010548020 CN201010548020A CN102049497A CN 102049497 A CN102049497 A CN 102049497A CN 201010548020 CN201010548020 CN 201010548020 CN 201010548020 A CN201010548020 A CN 201010548020A CN 102049497 A CN102049497 A CN 102049497A
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- mould
- cable
- casting device
- forging
- frame
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- 238000005242 forging Methods 0.000 title claims abstract description 41
- 229910000831 Steel Inorganic materials 0.000 title abstract description 8
- 239000010959 steel Substances 0.000 title abstract description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 48
- 229910052742 iron Inorganic materials 0.000 claims abstract description 24
- 238000005266 casting Methods 0.000 claims description 16
- 230000009286 beneficial effect Effects 0.000 claims description 4
- 239000002283 diesel fuel Substances 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 238000010257 thawing Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000002349 favourable effect Effects 0.000 abstract 1
- 239000004568 cement Substances 0.000 description 5
- 239000000571 coke Substances 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 238000007528 sand casting Methods 0.000 description 3
- 239000000779 smoke Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 239000003082 abrasive agent Substances 0.000 description 1
- 235000019504 cigarettes Nutrition 0.000 description 1
- 238000009749 continuous casting Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000005058 metal casting Methods 0.000 description 1
- 229940091263 other mineral product in atc Drugs 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
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- Forging (AREA)
Abstract
The invention relates to forging equipment for steel, aiming at providing the equipment which has the characteristics of continuous steel forging, high production efficiency, favorable quality of the forged steel and energy saving. The technical scheme adopted by the invention is that the stayed steel forging device comprises a stand and a plurality of dies for forging steel and is characterized by further comprising a conveyor belt which is obliquely arranged on the stand and is driven by a power mechanism; the dies are linearly arrayed according to the motion direction and are positioned and arranged on the surface of the conveyor belt; and the motion curves of the dies are positioned below a molten iron sprue gate of a cupola furnace for directly receiving the molten iron. The conveyor belt consist of two parallel chains, wherein each chain respectively rounds a driving chain wheel positioned at the low point of the stand and a driven chain wheel positioned at the high point of the stand, and then the chain wheel is connected end to end to form a closed ring.
Description
Technical field
The present invention relates to a kind of metal casting machine, especially the Casting Equipment of forging.
Background technology
Forging (shown in Figure 1 is near cylindrical) is the high-abrasive material that ball mill must be joined, and is widely used in the production of cement factory and other mineral products.With regard to cement, China's cement output in 2009 is 16.5 hundred million tons.Consume 240 gram forgings according to one ton of cement of every production and calculate, annual forging consumption is near 400,000 tons.
Traditional sand casting process is still adopted in the manufacturing of forging at present.The major defect of this kind technology is that energy utilization rate is difficult to improve (because the molten iron passage between dead head and each die cavity need consume more molten iron, so the molten iron utilization rate of sand casting is difficult to improve).Each ton coke can only be produced 2.8 tons of forgings; Forging per ton need consume 0.357 ton in coke.Coke per ton can melt 5 tons of molten iron, and the molten iron utilization rate is about 60%, and energy waste is bigger; And intensity of workers height.
Summary of the invention
The objective of the invention is to overcome the deficiency that the above-mentioned background technology exists, a kind of forging Casting Equipment is provided, and this equipment should be able to cast forging continuously, but has the production efficiency height, the forging quality is good and the characteristics of energy savings, and intensity of workers is little, and production cost is lower.
The present invention proposes following technical scheme:
Cable-stayed type forging casting device comprises a plurality of moulds that a frame and casting forging are used; It is characterized in that this equipment also comprises the conveyer belt by the actuating unit driving that is obliquely installed on frame; Described a plurality of mould is arranged location and installation on the conveyer belt surface according to direction of motion in-line, and the movement locus of described mould is positioned at the molten iron of the below, molten iron sprue gate of furnace cupola with direct reception thawing.
Described conveyer belt is two chains that are arranged in parallel, and each chain is walked around end to end sealing lopping behind the driven sprocket of the drive sprocket that is positioned at the frame low spot and the high point of frame respectively.
Described each mould is separately fixed on the base plate, and each base plate is hinged between two chains by a bearing pin respectively, and the both sides of each base plate are also installed two rollers respectively; The frame top also be obliquely installed a supporting mould weight and with the matched track of roller so that mould keeps straight-line track.
Described mould is that vertical vertical section is the bar-shaped trough of parallelogram, and two end faces are perpendicular to horizontal plane about it, and the angle of inclination, bottom surface is identical with the angle of inclination of track, and the following position of groove bottom is shaped on the die cavity that several cast forgings are used; The central axis of each die cavity is perpendicular to horizontal plane.
The left side of described mould is shaped on an overflow limit that overhangs outstanding left, and the surface on overflow limit is concordant with the bottom land surface; The correspondence position of mould right side is shaped on the overflow limit matched recessed.
The angle that described rack inclining is arranged is the 15-30 degree.
The below of described frame also is provided with and is beneficial to diesel oil that forging the comes off lamp that fire-cures.
Described actuating unit is the chain-wheel mechanism of driven by motor.
Use principle of the present invention is: the energising back is mechanically activated, and it is slowly up along the track on the frame that chain drives mould; The molten iron that flow out at the furnace cupola sprue gate just in time flows directly in the die cavity of mould, and first die cavity is filled with the back molten iron and just injected second die cavity along the inclined-plane, and first mould is filled with the back molten iron and just flowed into second mould by the overflow limit; Mould continues in the slow up process, and the molten iron cooling forming in the die cavity is forging, can regulate mould translational speed (thereby solving the too much or very few problem of molten iron) by regulating motor speed; After mould moves to peak just down upset turn back make die cavity opening down, the forging in the die cavity comes off under the gravity effect automatically, by centralized collection.Then, the diesel oil lamp that fire-cures is lighted the oil smoke that the back produces die cavity is fire-cureed, and mold cavity surface is covered one deck cigarette ash, can protect the forging that mould is convenient to next moulding again can break away from mould smoothly.Above process circulates repeatedly, produces and carries out continuously.
The invention has the beneficial effects as follows: the continuous casting mode that the present invention adopts, all molten iron that furnace cupola melts all can be cast as steel ingot, the molten iron utilization rate can be near 100%, and more existing sand casting increases substantially.Through measuring and calculating (only cement is), forging per ton consumes 0.19 ton in coke; Produce 400,000 tons of calculating by national forging, can save 6.68 ten thousand tons in coke every year; Social benefit and economic benefit are very remarkable.In addition, because the full mechanization operation, the staff operates very simple (need not to join complex work such as sand, molding, moulding, oven dry), and labour intensity significantly reduces, and production cost also is minimized.
Description of drawings
Fig. 1 is the perspective view of forging.
Fig. 2 is a main TV structure schematic diagram of the present invention.
Fig. 3 is the main TV structure enlarged drawing of the mould among the present invention.
Fig. 4 is the plan structure enlarged drawing of the mould among the present invention.
Fig. 5 is the stereochemical structure enlarged drawing of the mould among the present invention.
The specific embodiment
Below in conjunction with Figure of description, the invention will be further described.
Cable-stayed type forging casting device comprises a plurality of moulds 6 that the casting forging is used; This equipment also comprises a frame 2, is obliquely installed the conveyer belt 7 by the actuating unit driving on frame; Described a plurality of mould is arranged location and installation on the conveyer belt surface according to direction of motion in-line, and the movement locus of described mould is positioned at the molten iron of the molten iron sprue gate 5-1 below of furnace cupola 5 with direct reception thawing.
Described conveyer belt is two chains that are arranged in parallel, and two chains mesh with drive sprocket and driven sprocket respectively; Because drive sprocket and driven sprocket are installed at various height respectively, (angle of inclination is determined as required so conveyer belt just forms the state that is in tilted layout; Recommending angle is the 15-30 degree); Each chain is walked around drive sprocket 3 and the high driven sprocket of the putting 8 end to end sealing lopping in back of frame that are positioned at the frame low spot respectively.
Described actuating unit is the chain-wheel mechanism (motor 1 is by the belt drives sprocket wheel, and sprocket wheel drives chain again) that motor 1 drives.
Described each mould is separately fixed on the base plate 9, and each base plate is hinged between two chains by a bearing pin 11 respectively, and the both sides of each base plate are also installed two rollers 10 respectively; The frame top also be obliquely installed two supporting mould weight and with the matched track 2-1 of roller (base plate that is carrying mould can roll up in orbit), two tracks lay respectively at the both sides of base plate, so that mould keeps straight-line track.As preferably, the channel-section steel that this track adopts opening to install up.
Described mould 6 is that vertical vertical section (being the vertical symmetry plane) is the bar-shaped trough of parallelogram, and two end faces are identical with the angle of inclination of track perpendicular to horizontal plane (can reduce the spacing between the adjacent molds, prevent that molten iron from leaking) angle of inclination, bottom surface about it; Former and later two edges, bar-shaped trough top 6-5 is as the inclined flange that is used to stop molten iron to overflow, and the following position of groove bottom is shaped on the die cavity 6-3 (shape of die cavity and size are determined as required) that several cast forgings are used; The central axis of each die cavity is perpendicular to horizontal plane.
Further, the left side of described mould is shaped on an overflow limit 6-1 who overhangs outstanding left, and the surface on overflow limit is concordant with the bottom land surface; The correspondence position of mould right side is shaped on and the matched recessed 6-2 in overflow limit.Like this, can guarantee that molten iron flows to the mould of lower from the mould of eminence, eliminates the phenomenon that molten iron leaks waste fully.
The below of described frame also is provided with and is beneficial to diesel oil that forging the comes off lamp 12 that fire-cures; Note during work to make and light directly fire-cure die cavity in the mould of oil smoke that the back produces.
Claims (8)
1. cable-stayed type forging casting device comprises a plurality of moulds (6) that a frame (2) and casting forging are used; It is characterized in that this equipment also comprises the conveyer belt (7) by the actuating unit driving that is obliquely installed on frame; Described a plurality of mould is arranged location and installation on the conveyer belt surface according to direction of motion in-line, and the movement locus of described mould is positioned at the molten iron of the below, molten iron sprue gate (5-1) of furnace cupola (5) with direct reception thawing.
2. cable-stayed type forging casting device according to claim 1, it is characterized in that: described conveyer belt is two chains that are arranged in parallel, and each chain is walked around drive sprocket (3) and high driven sprocket (8) the end to end sealing lopping in back of putting of frame that is positioned at the frame low spot respectively.
3. cable-stayed type forging casting device according to claim 1 and 2, it is characterized in that: described each mould (6) is separately fixed at (9) on the base plate, each base plate is hinged between two chains by a bearing pin (11) respectively, and the both sides of each base plate are also installed two rollers (10) respectively; The frame top also be obliquely installed a supporting mould weight and with the matched track of roller (2-1) so that mould keeps straight-line track.
4. cable-stayed type forging casting device according to claim 3 is characterized in that: the angle that described track is in tilted layout is the 15-30 degree.
5. cable-stayed type forging casting device according to claim 4, it is characterized in that: described mould (6) is that vertical vertical section is the bar-shaped trough of parallelogram, two end faces are perpendicular to horizontal plane about it, the angle of inclination, bottom surface is identical with the angle of inclination of track, and the following position of groove bottom is shaped on the die cavity (6-3) that several cast forgings are used; The central axis of each die cavity is perpendicular to horizontal plane.
6. cable-stayed type forging casting device according to claim 5 is characterized in that: the left side of described mould is shaped on an overflow limit (6-1) that overhangs outstanding left, and the surface on overflow limit is concordant with the bottom land surface; The correspondence position of mould right side is shaped on and the matched recessed (6-2 in overflow limit.
7. cable-stayed type forging casting device according to claim 6 is characterized in that: the below of described frame also is provided with and is beneficial to diesel oil that forging the comes off lamp (12) that fire-cures.
8. cable-stayed type forging casting device according to claim 7 is characterized in that: described actuating unit is the chain-wheel mechanism that motor (1) drives.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105480204A CN102049497B (en) | 2010-11-09 | 2010-11-09 | Stayed steel forging device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105480204A CN102049497B (en) | 2010-11-09 | 2010-11-09 | Stayed steel forging device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102049497A true CN102049497A (en) | 2011-05-11 |
| CN102049497B CN102049497B (en) | 2012-10-31 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010105480204A Expired - Fee Related CN102049497B (en) | 2010-11-09 | 2010-11-09 | Stayed steel forging device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102049497B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105215339A (en) * | 2015-10-22 | 2016-01-06 | 浙江德盛铁路器材股份有限公司 | Conticaster and continuous cast method |
| CN105665659A (en) * | 2016-04-08 | 2016-06-15 | 河南金阳铝业有限公司 | Aluminum ingot continuous casting mold |
| CN110026544A (en) * | 2019-05-23 | 2019-07-19 | 史小涛 | Tilt push-model steel section casting machine |
| CN110125375A (en) * | 2019-06-03 | 2019-08-16 | 上海众奇实业发展有限公司 | One kind dividing mould push type wearing piece casting machine |
| CN115502378A (en) * | 2022-10-09 | 2022-12-23 | 唐山市丰润区兴泰耐磨材料有限公司 | Steel forging casting device |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1211478A (en) * | 1998-08-08 | 1999-03-24 | 秦希满 | Chain arc type continuous caster |
| CN2586549Y (en) * | 2002-12-05 | 2003-11-19 | 宁夏惠冶镁业有限公司 | Semi-sealed cooling type continuous casting machine |
| CN100999015A (en) * | 2007-01-13 | 2007-07-18 | 王仲珏 | Vertical chain driven grinding ball continuous casting production line |
| CN101733396A (en) * | 2008-11-11 | 2010-06-16 | 河南省西保冶材集团有限公司 | ferroalloy casting machine |
| CN201889428U (en) * | 2010-11-09 | 2011-07-06 | 黄德余 | Cable-stayed steel forging casting device |
-
2010
- 2010-11-09 CN CN2010105480204A patent/CN102049497B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1211478A (en) * | 1998-08-08 | 1999-03-24 | 秦希满 | Chain arc type continuous caster |
| CN2586549Y (en) * | 2002-12-05 | 2003-11-19 | 宁夏惠冶镁业有限公司 | Semi-sealed cooling type continuous casting machine |
| CN100999015A (en) * | 2007-01-13 | 2007-07-18 | 王仲珏 | Vertical chain driven grinding ball continuous casting production line |
| CN101733396A (en) * | 2008-11-11 | 2010-06-16 | 河南省西保冶材集团有限公司 | ferroalloy casting machine |
| CN201889428U (en) * | 2010-11-09 | 2011-07-06 | 黄德余 | Cable-stayed steel forging casting device |
Non-Patent Citations (1)
| Title |
|---|
| 《起重运输机械》 20030331 梁志民 安宗文 李朝晖 铝锭连续铸造机输送链改进 , 第3期 2 * |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105215339A (en) * | 2015-10-22 | 2016-01-06 | 浙江德盛铁路器材股份有限公司 | Conticaster and continuous cast method |
| CN105665659A (en) * | 2016-04-08 | 2016-06-15 | 河南金阳铝业有限公司 | Aluminum ingot continuous casting mold |
| CN110026544A (en) * | 2019-05-23 | 2019-07-19 | 史小涛 | Tilt push-model steel section casting machine |
| CN110026544B (en) * | 2019-05-23 | 2024-05-28 | 史小涛 | Inclined pushing mode steel section casting machine |
| CN110125375A (en) * | 2019-06-03 | 2019-08-16 | 上海众奇实业发展有限公司 | One kind dividing mould push type wearing piece casting machine |
| CN110125375B (en) * | 2019-06-03 | 2024-01-12 | 上海众奇实业发展有限公司 | Parting pushing type wear-resistant part casting machine |
| CN115502378A (en) * | 2022-10-09 | 2022-12-23 | 唐山市丰润区兴泰耐磨材料有限公司 | Steel forging casting device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102049497B (en) | 2012-10-31 |
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| C14 | Grant of patent or utility model | ||
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Owner name: SHANGHAI ZHONGQI INDUSTRY DEVELOPMENT CO., LTD. Free format text: FORMER OWNER: HUANG DEYU Effective date: 20130327 |
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Free format text: CORRECT: ADDRESS; FROM: 311306 HANGZHOU, ZHEJIANG PROVINCE TO: 200092 YANGPU, SHANGHAI |
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Effective date of registration: 20130327 Address after: 200092, A12, room 4, building 1121, two North Road, Yangpu, Shanghai, Zhongshan, China Patentee after: SHANGHAI ZHONGQI INDUSTRIAL DEVELOPMENT CO.,LTD. Address before: 311306, No. 20, village farm, Xia Village, Taihu Town, Ling'an, Zhejiang Patentee before: Huang Deyu |
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| TR01 | Transfer of patent right |
Effective date of registration: 20201229 Address after: 310000 No.2, Xiacun farm, Taihuyuan Town, Lin'an City, Hangzhou City, Zhejiang Province Patentee after: Lin'an Huayang Machinery Co.,Ltd. Address before: 200092 room A12, 4th floor, 1121 Zhongshan North 2nd Road, Yangpu, Shanghai Patentee before: SHANGHAI ZHONGQI INDUSTRIAL DEVELOPMENT Co.,Ltd. |
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| TR01 | Transfer of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121031 |
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| CF01 | Termination of patent right due to non-payment of annual fee |