CN102041767A - Gas infrared radiation stirring-heating roller - Google Patents

Gas infrared radiation stirring-heating roller Download PDF

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Publication number
CN102041767A
CN102041767A CN 201110001585 CN201110001585A CN102041767A CN 102041767 A CN102041767 A CN 102041767A CN 201110001585 CN201110001585 CN 201110001585 CN 201110001585 A CN201110001585 A CN 201110001585A CN 102041767 A CN102041767 A CN 102041767A
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combustor
infrared radiation
combustion gas
plate
roller
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CN 201110001585
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Chinese (zh)
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刘新
刘颖
陈钢
李斌
刘跃山
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刘新
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Priority to CN 201110001585 priority Critical patent/CN102041767A/en
Publication of CN102041767A publication Critical patent/CN102041767A/en
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Abstract

The invention relates to a gas infrared radiation stirring-heating roller which has the purposes of energy conversation, high efficiency and pollutant discharge reduction. The roller provided by the invention comprises a roller body, a gas full-premixing arc-surface cylindrical infrared radiation burner, a synchronous defection mechanism of the burner, and a base assembly, wherein the roller comprises the roller body, a rear roller bed, a front roller bed and a helical blade group in the roller; the roller is installed on the base assembly; the gas full-premixing arc-surface cylindrical infrared radiation burner is fixed in the central axis position of the roller; the front central axis of the gas full-premixing arc-surface cylindrical infrared radiation burner is fixed on the axis sleeve supported and positioned by discharging blades; the rear central axis of the gas full-premixing arc-surface cylindrical infrared radiation burner is fixed on the baffle bracket of a feeding port; and the defection mechanism of the burner is welded in the rib plate position at the right side of a front roller wheel seat.

Description

A kind of Gas Infrared radiation agitating heating cylinder
Technical field
The present invention relates to the road building machinery field, specifically is a kind of Gas Infrared radiation agitating heating cylinder.
Background technology
The daily repairing maintenance of flexible pavement has become the big event of road construction.The timely repairing of road surface damage disease, comprehensive refurbishment period existence unimpeded to the operation that guarantees road, that prolong flexible pavement very tremendous economic social benefit.Yet, bituminous mixture for the required interpolation of maintenance of surface, owing to be local discrete amount, general little pavement disease is repaired aequum all in two or three hundred kilograms, per hour process tens of equipment so can not start, provide specially and repair the bituminous mixture that uses to the above compound of hundreds of tons by mixing station; Field mix is difficult to meet the road quality requirement again, therefore, repairs required bituminous mixture, uses after mostly adopting cold ripe bituminous mixture thermoplastic.
Current domestic cold ripe bituminous mixture is in the heating means of road repair maintenance, and a kind of is that the combustion gas or the electrical heating cavity of materials case structure heats in the heat radiation mode heating cabinet.The heats cold bituminous mixture, the deficiency that adopts this mode of heating to exist is: box heating chamber transfers heat to bituminous mixture by the casing heat radiation, because pitch stone compound conducts heat slow, if there is the heating-up temperature height, the compound pitch of pressing close to hopper metal position is ageing failure at first; When temperature was suitable, nearly 2000kg material needed heating cold bituminous mixture could be added to the temperature that needs in nearly 7-8 hour; This hopper structure is feasible as heat mixture transportation insulation, as cold burden heating and uneconomical, also is difficult to satisfy the road asphalt instructions for use; Another kind is to adopt the spice cylinder, spray naked light in cylinder opening one side with the diesel combustion machine and add hot asphalt mixture and cylinder with heat radiation, the deficiency that this heating cold burden mode exists is: because its ignition temperature of diesel engine naked light burning heating is general all greater than more than 1300 ℃ and the skewness of flame temperature in cylinder, very easily cause compound medium pitch composition high temperature ageing, influence the pitch functional performance, combustor is done circumference burning heating tradition to cylinder and is referred to as to fry the material mode of heating simultaneously, energy consumption is bigger, fuel availability is low to be unfavorable for energy-conservationly, and diesel oil naked light Air discharging is higher.
Summary of the invention
The objective of the invention is in order to solve the deficiencies in the prior art, a kind of energy-conservation, efficient, the full premix infrared radiation of bituminous mixture combustion gas agitating heating cylinder of reducing pollutant emission, safety is provided.
The present invention includes barrel, the full premix cambered surface of combustion gas cylindricality infrared radiation combustor, the synchronous deflection mechanism of combustor, base assembly; Its intermediate roll is made up of barrel, back roller-way, front roller-way and cylinder internal helical blades group; Cylinder is installed on the base assembly, and the full premix cambered surface of combustion gas cylindricality infrared radiation combustor is fixed on centre of the drum's axial location; Central axis is fixed on by discharge blade and supports on the axle sleeve of location before the full premix cambered surface of the combustion gas cylindricality infrared radiation combustor; The full premix cambered surface of combustion gas cylindricality infrared radiation combustor rear center axle is fixed on the charging aperture barrier support body; At cylinder discharge blade end,, be welded with the combustor deflection mechanism at the gusset place, preliminary roller wheel seat right side of two preliminary roller wheel seats of base assembly with burning control head adjacent position.
Be welded to connect the fixedly helical blade set of three-dimensional alternate 120 ° of angles of three groups of same size structures of ABC respectively from discharging oralia to frustum drum zone, back in the cylinder, wherein have turn over blade before 0 ° of the A group, A group 0 ° of helical blade, A organizes 0 ° of discharge blade, its intermediate roll mouth centre bearing sleeve is organized 240 ° of discharge blades by 0 ° of discharge blade of A group, 120 ° of discharge blades of B group, C and fixedly is welded to connect before cylinder the central axis position, is used to install central axis before the Gas Infrared radiation combustor.
The full premix cambered surface of combustion gas cylindricality infrared combustion machine comprises cambered surface cylindricality infrared radiation combustor, combustor control head; Central siphon stretches out the combustion gas bend pipe to penetrate combustor control head bottom plate hole, burning control head base plate and combustor central siphon inner flange is one by screw before the combustor, the outlet interface of the full premix blower fan of combustion gas and combustor combustion gas bend pipe are connected and are screwed inserting, the lead-in wire of the burning probe lead that combustor is drawn, igniting spray point is connected to combustion controller, and corresponding with pulse igniter.
Cambered surface cylindricality infrared combustion machine by band about down the cambered surface combustion gas chamber that is welded as a whole of arc interior plate and combustion gas bend pipe, metallic fiber flame veil plate, flame face protecting wire net, combustor outer cover plate, with combustor before central siphon bottom right arc outer panel that is welded as a whole and lower-left arc outer panel, outer rim bending pressing plate, protecting wire net pressing plate, the arcuate struts of being with ear, pulse firing spray point and the probe that burns that the combustor rear axle is welded as a whole constitute; The metallic fiber flame veil plate that rolls to extrados covers and is installed in the outside, cambered surface combustion gas chamber, be screwed by outer rim bending pressing plate before and after it, the right side is after central siphon bottom right arc outer panel passes the combustion gas bend pipe before by the band combustor, be screwed on the interior plate pillar, the left side is fixed on the interior plate pillar by the lower-left arc outer panel of band combustor rear axle, make the combustion gas chamber form one only wire side can evenly appear the cavity of air mixture; Several band binauricular arc shape poles are installed on the inner side plane side plate of the front and back outer rim bending pressing plate outside the metallic fiber web plate, igniting spray point and burning probe are installed at front side outer rim bending pressing plate middle part, its lead-in wire passes right outer panel and enters between combustion gas bend pipe and the preceding central siphon of combustor, lead to the burning control head from central siphon intraoral method orchid, cover the outer side plane of outer rim bending pressing plate before and after the flame face protecting wire net, the middle part is supported by band binauricular arc shape pole, about cover the outer arc side plate frame of left and right sides lower curved plate after, about use pressing plate, front and back are screwed by the combustor upper cover plate.
The combustor control head comprises the cover plate of casing, the full premix blower fan of combustion gas, combustion gas reducing valve, burnt gas switch proportioning valve assembly, pulse igniter, combustion controller, combustion gas inlet suction port, control head socket, belt deflector guide rail; Wherein, casing is the welding cavity that contains base plate and five interior flangings of side plate, its top is the cambered surface side plate, the bottom is a V-arrangement circular arc side plate, the V-arrangement center of arc of base plate opens circular hole can make the combustion gas bend pipe penetrate, four installing holes are arranged around the circular hole, be welded with the ventilation inlet tube at cavity top cambered surface side plate middle part, top left side is equipped with the combustion gas inlet suction port and is connected to combustion gas reducing valve inlet suction port with metal hose, combustion gas reducing valve outlet connection is connected to the inlet suction port of switch ratio valve assembly, burnt gas switch proportioning valve assembly outlet connection is connected to the blower fan gas joint pipe at the accent Feng Gai center in blower fan wind chamber with metal hose, combustion gas is delivered to blower fan wind wheel center through the gas joint pipe and is finished mixing and conveying of air and combustion gas, and combustion controller is screwed in casing top cambered surface side plate middle part, reducing valve, burnt gas switch proportioning valve assembly valve body, pulse igniter is installed on the base plate of casing, control head socket lead-in wire connects combustion controller, controller also with the power supply lead wire of the full premix blower motor of combustion gas, the valve control lead-in wire of burnt gas switch proportioning valve assembly, pulse igniter, and connect from the burning probe lead that combustor connects, the high-voltage connection of combustor igniting pin directly is connected with igniter output; Wherein the full premix volute of blower of combustion gas right side is equipped with buncher, left side and is equipped with that band is transferred the blower fan wind chamber of wind lid, the Feng Gai center is equipped with blower fan gas joint pipe, wherein gas conduct pipe extends blower fan wind wheel center, the volute of blower outlet is pegged graft and is connected by mouth of pipe screw with combustor combustion gas bend pipe transferring;
The combustor deflection mechanism is welded on the upper and lower side of the gusset on two preliminary roller wheel seat right sides respectively in two preliminary roller wheel seats and burning control head adjacent position, combustor deflection mechanism stake body lower end; Wherein deflection mechanism is installed on support top, right side, its output shaft is connected with the deflection driven leading screw by shaft coupling, deflection mechanism feed screw nut slide block, wherein deflection mechanism feed screw nut slide block and leading screw horizontal vertical position are equipped with the deflection pulley axle, after the feed screw nut slide block screws in the deflection driven leading screw, the slider guide backstay of top penetrates in the locating hole of feed screw nut slide block, deflection pulley axle pulley inserts in the guide-track groove of burning control head deflection guide rail cover plate, the deflection driven leading screw other end is inserted in the bearing of leading screw bearing flange, correction deflector pulley spindle interlock burning control head inflection point and with lock-screw locking deflection pulley axle, correction deflector drives behind the leading screw center and with screw leading screw bearing flange and deflection mechanism left side brackets is fixed, guide-localization bar two ends are fixed with the guide rod flange after adjusting slider guide backstay position, the guide-track groove frictional movement of feed screw nut slide block upper deflecting pulley spindle and belt deflector guide rail cover plate drives combustor deflection, it is spacing to be used for combustor deflection at the location guide top shoe left and right sides two limit switches of symmetry installation.
The present invention can be according to bituminous mixture heating-up temperature at that time, control cabinet control frequency conversion speed-adjusting system is regulated the compound mixing speed with the drum rotation speed of different frequency automatically, and control the full premix cambered surface of infrared combustion gas cylindricality infrared combustion machine with different heating power heating, bituminous mixture heating process is quick, high-quality, energy-conservation thereby make, and better solves the deficiencies in the prior art.
Description of drawings
Accompanying drawing 1 is axial centre sectional view of the present invention.
Accompanying drawing 2 is the right view of accompanying drawing 1.
Accompanying drawing 3 is the left view of accompanying drawing 1.
Accompanying drawing 4 is the axial partial sectional view of the full premix cambered surface of combustion gas cylindricality infrared radiation combustor.
Accompanying drawing 5 is for looking partial sectional view in the full premix cambered surface of the combustion gas cylindricality infrared radiation combustor right side.
Among the figure: 1. base assembly, 2. preliminary roller wheel seat, 3. rear roll seat, 4. cylinder, 5. preceding frustum drum, 6. discharging oralia, 7. frustum drum after, 8. barrel, 9. charging oralia, 10. front roller-way, 11. back roller-way 12. cylinder gear rings, 13.A turn over blade before organizing 0 °, 14.A organize 0 ° of helical blade, 15.A organize 0 ° of discharge blade, 16.B organize 120 ° of discharge blades, 17.C organize 240 ° of discharge blades, 18. centre of the drum's bearing holder (housing, cover) tube, 19. the full premix cambered surface of combustion gas cylindricality infrared combustion machine, 20. combustor control heads, 21. deflection mechanisms, 22 deflection mechanism feed screw nut slide blocks, 23. the slider guide backstay, 24. deflection driven leading screws, 25. deflection pulley axles, the cover plate of 26. belt deflector guide rails, 27. central siphon before the combustor, 28. combustor deflection mechanism stake body, 29. charging aperture stake bodies, 30. cantilever support plates, 31. feed hopper, 32. the cantilever bearings support, 33. combustor rear axles, 34. lower baffle plates, 35. hopper hinge, 36. variable-frequency motor, 37. cylinder gearbox driven wheels, 38. guide rod flanges, 39. limit switch, 40. the leading screw bearing flange, 41. control cabinets, 42. gearbox V belt wheels, 43. infrared temperature-test sensor, 44. combustor cambered surface chamber plate, 45. combustion gas bend pipes, about 46. times arc interior plates, 47. interior plate pillar 48. bottom right arc outer panels, 49. lower-left arc outer panel, 50. blower fan gas joint pipes, 51. blower fans, 52. combustion gas inlet suction port, 53. the control head socket, 54. ventilation inlet tubes, 55. pulsed electron igniters, 56. burnt gas switch proportioning valve assembly, 57. the combustion gas reducing valve, 58. metallic fiber flame veil plates, 59. igniting spray points, 60. burning probes, 61. flame face protecting wire net, 62. band binauricular arc shape pole, 63. outer rim bending pressing plates, 64. combustor outer cover plates, 65. protecting wire net pressing plate, 66. the central siphon inner flange, 67. igniter electrions lead-in wire, 68. combustor cambered surface combustion gas chambeies, 69. fan speed regulation machine, 70. blower fan wind chamber, 71. combustion controllers, 72. control head box bottoms, 73. switch ratio valve assembly air inlet connections, 74. deflection pulley shaft locking screws.
The specific embodiment
From cylinder control cabinet (41) three-phase alternating-current supply being introduced control connects variable-frequency motor (36), infrared temperature-test sensor signal cable to frequency-variable controller, the output of frequency converter three-phase again and is introduced into cylinder control cabinet thermometric control instrument, the plug cable of control head socket (53) is connected to the relevant control logic circuit of cylinder control cabinet (41), has promptly finished the gas circuit of control system, the control connection of circuit after gas source is connected to burning control head gas joint (52);
From pack into the cold bituminous mixture of definite quality of feed hopper (31), connect control cabinet (41) power supply, cylinder enters automatic heated condition, start cylinder (4) slow rotation clockwise, start the heating of combustion gas full premix cambered surface cylindricality infrared combustion machine (19) full power, deflection mechanism (22) deflects to the infrared radiation angle automatically and covers material spacing stopping behind the position at the inclination angle of rollers roll, and simultaneity factor enters the real-time state of a control of heating-up temperature.Rising along with the material heating-up temperature, when temperature reaches first temperature control point of setting, drum rotation speed is accelerated under the adjusting of frequency converter gradually, meanwhile heating power is by the adjusting of control to the combustion gas gas ratio valve, gas quantity is suitably reduced, thereby reduce the burning heating power, cylinder mixing speed and temperature are controlled to be an intelligent fuzzy and regulate model.
Reach the temperature of setting when the bituminous mixture temperature after, as the need discharging, after manually booting the discharging order, fast rotational that cylinder is counterclockwise deflection mechanism simultaneously makes the full premix cambered surface of combustion gas cylindricality infrared combustion machine turn to the discharging direction automatically, makes infrared emanation synchronous with the material rotating direction all the time.When reaching the compound design temperature, in the time of wouldn't needing discharging, the full premix cambered surface of combustion gas cylindricality infrared combustion machine stops heating and enters keeping warm mode, and the cylinder utmost point rotates at a slow speed, be lower than under the heating-up temperature in limited time, control enters low-power and intermittently is incubated heated condition and finishes until discharging automatically.

Claims (5)

1. a Gas Infrared radiation agitating heating cylinder is characterized in that the present invention includes barrel, the full premix cambered surface of combustion gas cylindricality infrared radiation combustor, the synchronous deflection mechanism of combustor, base assembly; Its intermediate roll is made up of barrel, back roller-way, front roller-way and cylinder internal helical blades group; Cylinder is installed on the base assembly, and the full premix cambered surface of combustion gas cylindricality infrared radiation combustor is fixed on centre of the drum's axial location; Central axis is fixed on by discharge blade and supports on the axle sleeve of location before the full premix cambered surface of the combustion gas cylindricality infrared radiation combustor; The full premix cambered surface of combustion gas cylindricality infrared radiation combustor rear center axle is fixed on the charging aperture barrier support body; At cylinder discharge blade end,, be welded with the combustor deflection mechanism at the gusset place, preliminary roller wheel seat right side of two preliminary roller wheel seats of base assembly with burning control head adjacent position.
2. Gas Infrared radiation agitating heating cylinder as claimed in claim 1, it is characterized in that being welded to connect respectively to frustum drum zone, back from the discharging oralia in the cylinder helical blade set of three-dimensional alternate 120 ° of angles of fixing three groups of same size structures, wherein have turn over blade before 0 ° of the A group, A group 0 ° of helical blade, A organize 0 ° of discharge blade, its intermediate roll mouth centre bearing sleeve fixedly is welded to connect central axis position before cylinder by 0 ° of discharge blade of A group, 120 ° of discharge blades of B group, 240 ° of discharge blades of C group, is used to install the preceding central axis of Gas Infrared radiation combustor.
3. Gas Infrared radiation agitating heating cylinder as claimed in claim 1 is characterized in that the full premix cambered surface of combustion gas cylindricality infrared combustion machine comprises cambered surface cylindricality infrared radiation combustor, combustor control head; Central siphon stretches out the combustion gas bend pipe to penetrate combustor control head bottom plate hole, burning control head base plate and combustor central siphon inner flange is one by screw before the combustor, the outlet interface of the full premix blower fan of combustion gas and combustor combustion gas bend pipe are connected and are screwed inserting, the lead-in wire of the burning probe lead that combustor is drawn, igniting spray point is connected to combustion controller, and corresponding with pulse igniter.
4. Gas Infrared radiation agitating heating cylinder as claimed in claim 3, it is characterized in that about cambered surface cylindricality infrared combustion machine is by band cambered surface combustion gas chamber that down arc interior plate and combustion gas bend pipe be welded as a whole, metallic fiber flame veil plate, flame face protecting wire net, combustor outer cover plate, with combustor before central siphon bottom right arc outer panel that is welded as a whole and lower-left arc outer panel, outer rim bending pressing plate, protecting wire net pressing plate, the arcuate struts of being with ear, pulse firing spray point and the probe that burns that the combustor rear axle is welded as a whole constitute; The metallic fiber flame veil plate that rolls to extrados covers and is installed in the outside, cambered surface combustion gas chamber, be screwed by outer rim bending pressing plate before and after it, the right side is after central siphon bottom right arc outer panel passes the combustion gas bend pipe before by the band combustor, be screwed on the interior plate pillar, the left side is fixed on the interior plate pillar by the lower-left arc outer panel of band combustor rear axle, make the combustion gas chamber form one only wire side can evenly appear the cavity of air mixture; Several band binauricular arc shape poles are installed on the inner side plane side plate of the front and back outer rim bending pressing plate outside the metallic fiber web plate, igniting spray point and burning probe are installed at front side outer rim bending pressing plate middle part, its lead-in wire passes right outer panel and enters between combustion gas bend pipe and the preceding central siphon of combustor, lead to the burning control head from central siphon intraoral method orchid, cover the outer side plane of outer rim bending pressing plate before and after the flame face protecting wire net, the middle part is supported by band binauricular arc shape pole, about cover the outer arc side plate frame of left and right sides lower curved plate after, about use pressing plate, front and back are screwed by the combustor upper cover plate.
5. Gas Infrared radiation agitating heating cylinder as claimed in claim 1 is characterized in that the combustor deflection mechanism drives combustor angular deflection by the displacement of feed screw nut.
CN 201110001585 2011-01-05 2011-01-05 Gas infrared radiation stirring-heating roller Pending CN102041767A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104018414A (en) * 2014-03-19 2014-09-03 江苏奥新科技有限公司 Fuel gas and electricity hybrid heated asphalt mixture sliding type stirring device and working process thereof
CN104782759A (en) * 2015-03-26 2015-07-22 同济大学 Methane infrared radiation roller grain drier
CN104833704A (en) * 2015-05-28 2015-08-12 长安大学 Bituminous mixture variable-speed stirrer, power testing device and power testing method
CN104911983A (en) * 2015-05-19 2015-09-16 徐州徐工筑路机械有限公司 Rotating drum blades and pavement maintenance truck with rotating drum blades

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN88203304U (en) * 1988-02-09 1988-11-30 张�浩 Infrared rays type asphalt ground roller
JP2007217907A (en) * 2006-02-15 2007-08-30 Yasuda Seisakusho:Kk Asphalt waste regenerating device
CN201214751Y (en) * 2008-07-02 2009-04-01 奔腾(国际)汽车科技有限公司 Heating temperature control device for drum-type bituminous mixture bin

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN88203304U (en) * 1988-02-09 1988-11-30 张�浩 Infrared rays type asphalt ground roller
JP2007217907A (en) * 2006-02-15 2007-08-30 Yasuda Seisakusho:Kk Asphalt waste regenerating device
CN201214751Y (en) * 2008-07-02 2009-04-01 奔腾(国际)汽车科技有限公司 Heating temperature control device for drum-type bituminous mixture bin

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104018414A (en) * 2014-03-19 2014-09-03 江苏奥新科技有限公司 Fuel gas and electricity hybrid heated asphalt mixture sliding type stirring device and working process thereof
CN104018414B (en) * 2014-03-19 2017-09-01 江苏奥新科技有限公司 A kind of combustion gas and electric Hybrid Heating asphalt down-sliding type agitating device and its course of work
CN104782759A (en) * 2015-03-26 2015-07-22 同济大学 Methane infrared radiation roller grain drier
CN104782759B (en) * 2015-03-26 2018-02-09 同济大学 A kind of biogas infra-red radiation roller crop dryer
CN104911983A (en) * 2015-05-19 2015-09-16 徐州徐工筑路机械有限公司 Rotating drum blades and pavement maintenance truck with rotating drum blades
CN104833704A (en) * 2015-05-28 2015-08-12 长安大学 Bituminous mixture variable-speed stirrer, power testing device and power testing method

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Application publication date: 20110504