CN202988995U - Expanded perlite ore sand preheating furnace - Google Patents

Expanded perlite ore sand preheating furnace Download PDF

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Publication number
CN202988995U
CN202988995U CN 201220699448 CN201220699448U CN202988995U CN 202988995 U CN202988995 U CN 202988995U CN 201220699448 CN201220699448 CN 201220699448 CN 201220699448 U CN201220699448 U CN 201220699448U CN 202988995 U CN202988995 U CN 202988995U
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China
Prior art keywords
preheating
ore
sand form
primary heater
heater unit
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Withdrawn - After Issue
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CN 201220699448
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Chinese (zh)
Inventor
刘立冬
邢培永
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TIANJIN INCOM SCIENCE & TECHNOLOGY DEVELOPMENT CO., LTD
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TIANJIN YINGKANG TECHNOLOGY DEVELOPMENT CO LTD
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Priority to CN 201220699448 priority Critical patent/CN202988995U/en
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Publication of CN202988995U publication Critical patent/CN202988995U/en
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Abstract

The utility model relates to an expanded perlite ore sand preheating furnace. The expanded perlite ore sand preheating furnace is characterized by comprising a feed device, a preheating device, a support structure, a combustion device and an air inducing device, wherein the feed device comprises a feed port and a material scoop; the preheating device comprises a spiral plate, an inner cylinder, a middle cylinder and an outer barrel; the support structure comprises a stand, a driving wheel, a support wheel and a driving motor; the combustion device comprises a front cover and a combustor; and the air inducing device comprises a rear cover, an external induced fan and a pipeline. According to the utility model, ore sand successively enters two heating cavities, heat obtained through heating is efficiently utilized, and compared with single-cavity preheating, the preheating time is reduced, the energy utilization ratio is enhanced; and the preheating temperature uniformity of the ore sand is ensured through the rolling preheating of perlite ore sand in the two preheating cavities.

Description

Pearlstone ore in sand form preheating oven
(1) technical field:
The utility model relates to a kind of preliminary heating device of perlite ore, is applicable in the pearlstone production process to use as the support equipment of expansion gear.
(2) background technology:
When producing pearlstone, perlite ore need to be preheating to 300-450 ℃ of left and right, the crystal water that ore in sand form is contained evaporates a part, after making it reach the requirement that is fit to expand, drop into expansion furnace again and expand, the effect of preheating directly affects perlitic expansion quality.The water content of preheating oven discharge port ore in sand form is low, can cause the overheated of ore in sand form, and causing ore in sand form not expand can't use; Preheating oven discharge port ore in sand form water content is high, and can cause expands badly can't satisfy service requirements.Because size distribution and the water content of different places of production ore in sand form has very big difference, preheating oven can control warm up time and preheating temperature seems particularly important.The preheating oven that pearlstone adopts at present divides two kinds of internal combustion type and external combustion types, internal combustion type preheating oven relative energy-saving, but contact because flame and ore in sand form have part, cause the preheating of part ore in sand form excessive, the impact expansion; External combustion type preheating oven thermo-efficiency is low, and the temperature regulation difficulty is difficult to control preheating temperature.Therefore be necessary to develop a kind of novel pearlstone preliminary heating device, can reduce energy consumption, can guarantee again the quality of preheating.
Through the prior art literature search is found, China Patent Publication No. is: CN2898743, name is called: the perlitic preheating production device of a kind of expansible, comprise by furnace bottom inner seat, radiator tube, burner, stove outer bottom base, refractory materials circle, thermofin, stove outer covering, distributor and on the interior hot preheater, the loading head of underlying put form, it is characterized in that: on the furnace bottom inner seat in radiator tube the lower end burner be connected with thermal source; Interior hot preheater level is horizontal to be loaded on stove top and to be connected with radiation Taper Pipe air-out elbow on stove; The inside and outside semi-ring of loading head is connected with furnace bottom inner seat, stove outer bottom base respectively; The annular material-distribution device is installed on outside, radiation Taper Pipe upper end on stove.The structure and characteristics of this device can't be realized the comprehensive heating in interior heating chamber and external heat chamber, causes the part heat to be dissipated in atmosphere by heat insulating material for external, causes the waste of heat, can't control preheating temperature and warm up time according to the ore in sand form water content simultaneously.
through the prior art literature search is found, China Patent Publication No. is: CN202164239U, name is called: the perlitic preheating production device of a kind of expansible, comprise preheating oven, expansion furnace, the carrier pipe that connects preheating oven and expansion furnace feeding warehouse, heat exchanger and induced exhaust, described preheating oven comprises rotatable body of heater and outer gland sealing thermal insulator, it is inner that rotatable body of heater is arranged on the outer gland sealing thermal insulator, the two ends of outer gland sealing thermal insulator are provided with the dog-house that communicates with the rotating furnace body inner chamber, discharge port, discharge port is connected feeding warehouse and is connected with expansion furnace by carrier pipe, heat exchanger is arranged on the outlet position of expansion furnace, induced exhaust one end is connected with heat exchanger, the other end is positioned at the bottom of outer gland sealing thermal insulator inner chamber.This invention is incorporated into the waste gas residual heat of discharging in expansion furnace work in preheating oven, and ore in sand form is carried out preheating, has saved the required fuel of ore in sand form pre-heating stage, has greatly saved the energy, has improved simultaneously the fuel availability of expansion system.The structure and characteristics of this device has utilized heat exchanger with the preheating of preheating oven intake air, but because heat exchanger surface easily accumulates small expanded perlite granule, easily causes heat exchange efficiency to descend, and causes interchanger to work after after a while; The time of the uncontrollable preheating temperature of the structure and characteristics of this device and preheating.
(3) utility model content:
The purpose of this utility model is to provide a kind of pearlstone ore in sand form preheating oven, can control preheating temperature and warm up time, improves the pre-thermal mass of perlite before expansion, and save energy is improved the quality of products.The raw material ore in sand form passes through the accurate flow of combustion gas and the proportioning ratio of air controlled after entering stove, controls the frequency that preheating oven rotates, and with control different material ore in sand form preheating temperature and warm up time, guarantees that the content of ore in sand form preheating post crystallization water satisfies the requirement of expanding; Avoided internal combustion flame partly to contact with ore in sand form, caused the ore in sand form preheating excessive, expansion effect is poor; Avoided external combustion type thermo-efficiency low, temperature regulation difficulty is difficult to control preheating temperature, prevents from that temperature is unstable to cause a large amount of pearlstone ores in sand form to use.
The technical solution of the utility model: a kind of pearlstone ore in sand form preheating oven is characterized in that it comprises charging device, primary heater unit, supporting structure, combustion unit and blower unit; Wherein charging device comprises dog-house and scoop; Primary heater unit comprises spiral plate, inner core, middle cylinder and urceolus; Supporting structure comprises frame, driving wheel, supporting-point roller and drive-motor; Combustion unit comprises protecgulum and burner; Blower unit comprises bonnet, external induced draft fan and pipeline; Heating chamber in described inner core and middle cylinder consist of, middle cylinder and urceolus consist of the external heat chamber, and interior heating chamber exports with external heat chamber entrance and is connected, and the outlet in external heat chamber is discharge port; Described dog-house is positioned at the ingress of heating chamber; Described scoop is installed between the opening for feed of dog-house and interior heating chamber; Described spiral plate comprises inner core guide spiral plate and urceolus guide spiral plate, and inner core guide spiral plate is welded on inner tank theca, and urceolus guide spiral plate is welded on outer tube inner wall, and both the hand of spiral is opposite; Described primary heater unit is placed on supporting-point roller; Described supporting-point roller is connected with driving wheel; Described driving wheel is connected with drive-motor; Described supporting-point roller and driving wheel are arranged on frame; Described protecgulum is arranged on the front end of primary heater unit; Described burner is fixed on the protecgulum position; Described bonnet is arranged on the rear end of primary heater unit; Described external induced draft fan is connected with bonnet by pipeline.
Described supporting-point roller and driving wheel are arranged on frame.
The outer felt of described urceolus is wound with thermofin.
Described primary heater unit is placed on supporting-point roller by the backing ring that is fixed on the primary heater unit surface.
The dog-house of described charging device is connected with the feed bin lift.
Described spiral plate height 8 ± 0.2mm.
Working process of the present utility model:
(1) ignition combustion device after the primary heater unit rotation, heat output makes the temperature in heating chamber even, and flue gas is discharged out of the furnace by the guiding of induced draft fan negative pressure;
(2) after inner core was heated, heat was to external diffusion, the interior heating chamber of heating primary heater unit and external heat chamber, and heating chamber in by scoop, the ore in sand form of charging device dog-house being imported during the primary heater unit rotation, the thermal radiation by wall and thermal conduction are with the ore in sand form preheating;
(3) ore in sand form moves to primary heater unit when anterior, enters in the external heat chamber and moves to afterbody, discharges along the afterbody discharge port at last.
Described charging device dog-house is connected with the feed bin lift, and the ore in sand form that lift elevates evenly imports to dog-house, and enters into primary heater unit by the rotation of scoop of rotation, and dog-house adopts steel plate to make to be connected with scoop.
Described inner core guide spiral plate and urceolus guide spiral plate are welded on respectively on inner tank theca face and outer tube inner wall face, primary heater unit is divided into interior heating chamber and external heat chamber, tube wall surface is owing to being subject to radiation and heat conducting mode thermally equivalent, ore in sand form is along with the at first preheating in interior heating chamber of rotation of body of heater, continue preheating along with the rotation of inner core guide spiral plate enters the external heat chamber at last, evaporate the free-water that is attached to the ore in sand form surface.
Described primary heater unit outside surface is installed backing ring, is bolted, and backing ring adopts forged steel to make; The lower support of backing ring adopts supporting-point roller to support the weight of whole device, and supporting-point roller is fixed on frame and with driving wheel and is connected, and drive-motor drives driving wheel and rotates, thereby drives the rotation of whole device; Described drive-motor adopts converter plant, according to the frequency that how much changes motor of ore in sand form water content, regulates the time of the adjustment of rotational speed ore in sand form preheating of driving wheel.
Described burner is fixed on primary heater unit protecgulum place, by the pulse igniter ignition; In described primary heater unit inner core, entrance location arranges flame sensor, produces guard signal and feed back to monitoring platform when fray-out of flame; On described burner connecting tube, variable valve is set, adjusts the size of gas flow according to the temperature of cylindrical shell, internally the temperature in heating chamber and external heat chamber is controlled.
Described induced draft fan is placed on the ground, and negative pressure section uses flange to be fastened on back shroud by pipeline; Described induced draft fan exit arranges the gas leakage sensor, when fray-out of flame or burn and provide guard signal when insufficient, and closing gas valve door or adjust the air quantity of blower fan.
Principle of work of the present utility model: ignition combustion device after this device body of heater rotation, heat output makes the temperature in heating chamber even, and flue gas is discharged out of the furnace by the guiding of the collection smoke box negative pressure of afterbody.After inner core was heated, heat heated two preheating cavities to external diffusion, and in body of heater when rotation imports ore in sand form by the afterbody scoop in heating chamber, ore in sand form moves to body of heater when anterior, entered in the external heat chamber and mobile to afterbody, discharged along the afterbody discharge port at last.This device can be regulated the warm up time of speed of rotation control ore in sand form in stove of body of heater, when rotating speed is fast, the time of ore in sand form preheating is just short, by controlling temperature in stove with the adjusting of gas consumption, coordinate the pre-heat demand of the applicable different moisture content perlite ore of body of heater rotating speed.This device has reduced energy consumption to greatest extent by the optimization design in interior heating chamber and external heat chamber, has relatively reduced calorific loss with single cavity, the raising energy utilization rate.
The effect of each parts of the utility model: described dog-house adopts steel plate to make, and is used for the ore in sand form of leading portion operation is flow into the dog-house side.
Described scoop adopts the spoon shape device of 4 groups of 3 Plate Weldings, and the rotation along with the preheating body of heater imports inner core with ore in sand form.
Described guide spiral plate adopts steel plate to make spirrillum, is welded on inner core and urceolus, is used for ore in sand form is limited in the middle of spiral plate, along with the rotation of body of heater press the certain orientation conveying with ore in sand form.
Described inner core adopts the high-temperature flame-proof steel to do, and the guide spiral plate is welded on outside inner core.
Described middle cylinder adopts common refractory steel to make, heating chamber in consisting of with above-mentioned inner core; With following urceolus formation external heat chamber.
Described urceolus adopts common refractory steel to make, and urceolus guide spiral plate is welded on the urceolus inboard, but its hand of spiral is opposite with the inner core guide spiral plate hand of spiral, to realize that ore in sand form is in the inner realization of the body of heater conveying of turning back.
Described thermofin adopts rock wool as lagging material, twines the urceolus outside of tiing up at preheating oven, reduces scattering and disappearing of heat, fuel economy.
Described backing ring adopts forged steel to make, and is used for fixedly primary heater unit, guarantees the stability of primary heater unit.
Described supporting-point roller is arranged on furnace body support, and primary heater unit is put on supporting-point roller by backing ring, and supporting-point roller plays the effect of supporting primary heater unit by backing ring, have a supporting-point roller to be connected with driving wheel in 4 supporting-point roller.
Described driving wheel drives by drive-motor, drive the rotation of placing superincumbent backing ring and preheating body of heater, adjust velocity of rotation by speed control by frequency variation, the control of realization to the preheating oven rotating speed, make enter in preheating oven the residence time of ore in sand form in inner cavity chamber and outer chamber controlled, match with preheating temperature, reach the thermally equivalent of ore in sand form, guarantee preheat requirements.
Described motor is used for driving the rotation of driving wheel, and the power of driving is provided, simultaneously can be according to the size distribution of ore in sand form and the rotating speed of water content adjustment motor.
Described burner is fixed on the protecgulum position of preheating oven, and burner by an electrical ignition element afterfire, provides preheating required heat after certain combustion gas and the mixing of burning wind.
Described blower fan is used for air inducing in stove, and guaranteeing has certain wind speed in stove, and the temperature in stove is evenly distributed, and simultaneously the unnecessary steam in combustion exhaust and ore in sand form and dust is caused outside stove, avoids accumulating of combustion gas to arrive limits of explosion accidents caused.
Superiority of the present utility model: (1) this device is by inside and outside heating chamber preheating ore in sand form, in effectively utilizing, heating chamber is dispersed into the heat in external heat chamber, utilized to greatest extent energy, simultaneously according to the adjustment of rotational speed that supports preheating oven shaft driving mechanism, can control the time of ore in sand form preheating, effectively control the water content of ore in sand form; By thermal radiation and heat conducting radiating mode, guarantee that in preheating oven, the ore in sand form temperature is even, the disadvantageous effect that the relatively poor expansion that brings of the pre-heat effect of having avoided non-uniform temperature to cause was lost efficacy;
(2) control device by equipment automatization is regulated the frequency that preheating oven rotates, and controls the warm up time of perlite ore in preheating oven; (3) ore in sand form successively enters two heating chambers, utilize efficiently the heat of heating, compared single cavity preheating and reduced warm up time, improved capacity usage ratio, the rolling preheating of perlite ore in two preheating cavities guaranteed the temperature homogeneity of ore in sand form preheating; (4) by the control of gas flow and air flow quantity, guarantee the abundant of fuel gas buring, reduced to greatest extent energy consumption; (5) adopt gas alarm device, and interlock by temperature regulator in preheating oven and electromagnetic valve for natural gas, prevent from that the fray-out of flame combustion gas from leaking outside to cause blast; When gas alarm device sends guard signal, but gas pipeline is closed in manual intervention, and the simultaneous temperature controller detects temperature to be reduced, and sends the signal at stop gas electromagnetic valve, and duplicate protection is avoided gas leakage.
(4) description of drawings:
Fig. 1 is the structural representation of the related pearlstone ore in sand form of the utility model preheating oven.
Fig. 2 is the A-A sectional view of Fig. 1.
Fig. 3 is the B-B sectional view of Fig. 1.
Wherein: 1 is that frame, 2 is burner for pipeline, 17 for drive-motor, 16 for supporting-point roller, 15 for driving wheel, 14 for thermofin, 13 for scoop, 12 for backing ring, 11 for dog-house, 10 for discharge port, 9 for bonnet, 8 for protecgulum, 7 for spiral plate, 6 for inner core, 5 for middle cylinder, 4 for urceolus, 3.
(5) embodiment:
Embodiment: a kind of pearlstone ore in sand form preheating oven (seeing Fig. 1, Fig. 2, Fig. 3) is characterized in that it comprises charging device, primary heater unit, supporting structure, combustion unit and blower unit; Wherein charging device comprises dog-house 9 and scoop 11; Primary heater unit comprises spiral plate 5, inner core 4, middle cylinder 3 and urceolus 2; Supporting structure comprises driving wheel 13, supporting-point roller 14 and drive-motor 15; Combustion unit comprises protecgulum 6 and burner 17; Blower unit comprises bonnet 7, external induced draft fan and pipeline 16; Heating chambers in described inner core 4 and middle cylinder 3 consist of, middle cylinder 3 and urceolus 2 consist of the external heat chamber, and interior heating chamber outlet is connected with external heat chamber entrance, and the outlet in external heat chamber is discharge port 8; Described dog-house 9 is positioned at the ingress of heating chamber; Described scoop 11 is installed between the opening for feed of dog-house 9 and interior heating chamber; Described spiral plate 5 comprises inner core guide spiral plate and urceolus guide spiral plate, and inner core guide spiral plate is welded on inner core 4 outer walls, and urceolus guide spiral plate is welded on urceolus 2 inwalls, and both the hand of spiral is opposite; Described primary heater unit is placed on supporting-point roller 14; Described supporting-point roller 14 is connected with driving wheel 13; Described driving wheel 13 is connected with drive-motor 15; Described protecgulum 6 is arranged on the front end of primary heater unit; Described burner 17 is fixed on protecgulum 6 positions; Described bonnet 7 is arranged on the rear end of primary heater unit; Described external induced draft fan is connected with bonnet 7 by pipeline 16.
Described supporting-point roller 14 and driving wheel 13 are arranged on frame 1.
The outer felt of described urceolus 2 is wound with thermofin 12.
Described primary heater unit is placed on supporting-point roller 14 by the backing ring 10 that is fixed on the primary heater unit surface.
The dog-house 9 of described charging device is connected with the feed bin lift.
Described spiral plate 5 height 8mm.
The working process of the present embodiment:
(1) ignition combustion device 17 after the primary heater unit rotation, heat output makes the temperature in heating chamber even, and flue gas is discharged out of the furnace by the guiding of induced draft fan negative pressure;
(2) after inner core 4 was heated, heat was to external diffusion, the interior heating chamber of heating primary heater unit and external heat chamber, and heating chamber in by scoop 11, the ore in sand form of charging device dog-house 9 being imported during the primary heater unit rotation, the thermal radiation by wall and thermal conduction are with the ore in sand form preheating;
(3) ore in sand form moves to primary heater unit when anterior, enters in the external heat chamber and to the afterbody motion, at last along 8 discharges of afterbody discharge port.
Described charging device dog-house 9 is connected with the feed bin lift, and the ore in sand form that lift elevates evenly imports to dog-house 9, and enters into primary heater unit by the rotation of scoop 11 of rotation, and dog-house 9 adopts steel plates to make to be connected with scoop.
Described inner core guide spiral plate and urceolus guide spiral plate are welded on respectively on inner core 4 outside wall surface and urceolus 2 inner-wall surfaces, primary heater unit is divided into interior heating chamber and external heat chamber, tube wall surface is owing to being subject to radiation and heat conducting mode thermally equivalent, ore in sand form is along with the at first preheating in interior heating chamber of rotation of body of heater, continue preheating along with the rotation of inner core guide spiral plate enters the external heat chamber at last, evaporate the free-water that is attached to the ore in sand form surface.
Described primary heater unit outside surface is installed backing ring 10, is bolted, and backing ring 10 adopts forged steel to make; The bottom support of backing ring 10 adopts supporting-point roller 14 to support the weight of whole device, and supporting-point roller 14 is fixed on frame 1, and is connected with driving wheel 13, and drive-motor 15 drives driving wheel 13 and rotates, thereby drives the rotation of whole device; Described drive-motor 15 adopts converter plant, according to the frequency that how much changes motor of ore in sand form water content, regulates the time of the adjustment of rotational speed ore in sand form preheating of driving wheel 13.
Described burner 17 is fixed on primary heater unit protecgulum 6 places, by the pulse igniter ignition; Described primary heater unit arranges flame sensor in the interior entrance location of inner core 4, produces guard signal and feed back to monitoring platform when fray-out of flame; Described burner 17 arranges variable valve on connecting tube, adjust the size of gas flow according to the temperature of cylindrical shell, and internally the temperature in heating chamber and external heat chamber is controlled.
Described external induced draft fan is placed on the ground, and negative pressure section uses flange to be fastened on bonnet 7 plates by pipeline 16; Described external induced draft fan exit arranges the gas leakage sensor, when fray-out of flame or burn and provide guard signal when insufficient, and closing gas valve door or adjust the air quantity of blower fan.

Claims (6)

1. a pearlstone ore in sand form preheating oven, is characterized in that it comprises charging device, primary heater unit, supporting structure, combustion unit and blower unit; Wherein charging device comprises dog-house and scoop; Primary heater unit comprises spiral plate, inner core, middle cylinder and urceolus; Supporting structure comprises frame, driving wheel, supporting-point roller and drive-motor; Combustion unit comprises protecgulum and burner; Blower unit comprises bonnet, external induced draft fan and pipeline; Heating chamber in described inner core and middle cylinder consist of, middle cylinder and urceolus consist of the external heat chamber, and interior heating chamber exports with external heat chamber entrance and is connected, and the outlet in external heat chamber is discharge port; Described dog-house is positioned at the ingress of heating chamber; Described scoop is installed between the opening for feed of dog-house and interior heating chamber; Described spiral plate comprises inner core guide spiral plate and urceolus guide spiral plate, and inner core guide spiral plate is welded on inner tank theca, and urceolus guide spiral plate is welded on outer tube inner wall, and both the hand of spiral is opposite; Described primary heater unit is placed on supporting-point roller; Described supporting-point roller is connected with driving wheel; Described driving wheel is connected with drive-motor; Described supporting-point roller and driving wheel are arranged on frame; Described protecgulum is arranged on the front end of primary heater unit; Described burner is fixed on the protecgulum position; Described bonnet is arranged on the rear end of primary heater unit; Described external induced draft fan is connected with bonnet by pipeline.
2. a kind of pearlstone ore in sand form preheating oven according to claim 1, is characterized in that described supporting-point roller and driving wheel are arranged on frame.
3. a kind of pearlstone ore in sand form preheating oven according to claim 1, is characterized in that the outer felt of described urceolus is wound with thermofin.
4. a kind of pearlstone ore in sand form preheating oven according to claim 1 is characterized in that described primary heater unit is placed on supporting-point roller by the backing ring that is fixed on the primary heater unit surface.
5. a kind of pearlstone ore in sand form preheating oven according to claim 1, is characterized in that the dog-house of described charging device is connected with the feed bin lift.
6. a kind of pearlstone ore in sand form preheating oven according to claim 1, is characterized in that described spiral plate height 8 ± 0.2mm.
CN 201220699448 2012-12-17 2012-12-17 Expanded perlite ore sand preheating furnace Withdrawn - After Issue CN202988995U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220699448 CN202988995U (en) 2012-12-17 2012-12-17 Expanded perlite ore sand preheating furnace

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Application Number Priority Date Filing Date Title
CN 201220699448 CN202988995U (en) 2012-12-17 2012-12-17 Expanded perlite ore sand preheating furnace

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103043936A (en) * 2012-12-17 2013-04-17 天津英康科技发展有限公司 Expanded perlite ore preheating furnace and working method thereof
CN104748559A (en) * 2015-02-16 2015-07-01 赤峰多维尔生物工程有限公司 Perlite preheating system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103043936A (en) * 2012-12-17 2013-04-17 天津英康科技发展有限公司 Expanded perlite ore preheating furnace and working method thereof
CN103043936B (en) * 2012-12-17 2014-08-27 天津英康科技股份有限公司 Expanded perlite ore preheating furnace and working method thereof
CN104748559A (en) * 2015-02-16 2015-07-01 赤峰多维尔生物工程有限公司 Perlite preheating system

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Owner name: TIANJIN INCOM SCIENCE AND TECHNOLOGY DEVELOPMENT C

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Address after: 300384, 8 Alex Hua Tian Road, Nankai District New Technology Industrial Park, Tianjin

Patentee after: TIANJIN INCOM SCIENCE & TECHNOLOGY DEVELOPMENT CO., LTD

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