CN108526410A - A kind of hot air circulation core surface drying furnace system - Google Patents
A kind of hot air circulation core surface drying furnace system Download PDFInfo
- Publication number
- CN108526410A CN108526410A CN201810372564.6A CN201810372564A CN108526410A CN 108526410 A CN108526410 A CN 108526410A CN 201810372564 A CN201810372564 A CN 201810372564A CN 108526410 A CN108526410 A CN 108526410A
- Authority
- CN
- China
- Prior art keywords
- furnace
- surface drying
- drying furnace
- heat
- air
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/12—Treating moulds or cores, e.g. drying, hardening
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention discloses a kind of hot air circulation core surface drying furnace systems, including：Main body cylinder block core surface drying furnace system, cylinder cap core surface drying furnace system, cylinder body auxiliary wick surface drying furnace system；Include into furnace delivery table, sand core watch dried furnace, combustion type heating room, hot air circulating system, dehumidification system, cooling chamber, exhausting exhaust system and electric-control system in each system.Sand core watch dried furnace is through structure, and integral frame structure is made in firm shaped steel and steel plate welding, and merogenesis makes, Assembling；Internal layer makes for heat zinc coating plate, and interlayer fills high-quality heat preservation rock, thickness 140mm；Combustion type heating room is made of shell, furnace lining and combustor etc., and shell is made of shaped steel and steel plate welding, and the high-quality alumina silicate heat-preservation cotton of furnace lining, combustion chamber is welded for heat-resisting steel sheet and plate, and combustor is proportional regulating type natural gas burning machine special.The hot air circulation core surface drying furnace system of the present invention, collection main body cylinder block core, cylinder cap core and the drying of cylinder body auxiliary wick and one, and respectively system individually controls, high degree of automation, convenient for management and safeguards.
Description
Technical field
The invention belongs to technical field of diesel engine production, and in particular to a kind of hot air circulation core surface drying furnace system.
Background technology
Sand core watch dried furnace is a kind of common industrial furnace, currently, existing type sand core coating surface drying furnace is generally car-type
Or case structure, that is, clearance-type structure, although hot air circulating system can reach temperature uniformity requirement,
Hot wind energy dissipation is serious when dress, discharging, and it is severe to directly result in the working environment of workers, and hot air circulation mode is single,
And more difficult drying at the gap of assembly of sand core is led in addition, the hot wind of single hot air circulation mode does not have sufficiently strong penetration power
Cause sand core surface because accumulation of energy is excessive or non-uniform temperature generates coating surface crackle, uneven color or scaling loss resin film, to
It causes sand core strength to reduce and even metaboly occurs.
Invention content
Goal of the invention：The present invention is directed to deficiency in the prior art, proposes a kind of hot air circulation core surface drying furnace system, collects
Main body cylinder block core, cylinder cap core and the drying of cylinder body auxiliary wick and one, and respectively system individually controls, high degree of automation is convenient for
Management and maintenance.
Technical solution：A kind of hot air circulation core surface drying furnace system of the present invention, including：Main body cylinder block core meter dried furnace
System, cylinder cap core surface drying furnace system, cylinder body auxiliary wick surface drying furnace system；
The main body cylinder block core surface drying furnace system includes into furnace delivery table, sand core watch dried furnace, combustion type heating room, hot air circulation system
System, dehumidification system, cooling chamber, exhausting exhaust system and electric-control system；
The cylinder body auxiliary wick surface drying furnace system includes into furnace delivery table, sand core watch dried furnace, combustion type heating room, hot air circulation system
System, dehumidification system, cooling chamber, exhausting exhaust system and electric-control system；
The cylinder cap core surface drying furnace system include into furnace delivery table, sand core watch dried furnace, combustion type heating room, hot air circulating system,
Dehumidification system, cooling chamber, exhausting exhaust system and electric-control system.
Further：
Disengaging furnace roller Taoist priest 3.5m in the main body cylinder block core surface drying furnace system, this section of roller-way set 2 supporting plate stations, and one is
Position is waited for, one is transition position, and transition position roller-way is by two speed, and one is quick 12m/min, and one is at a slow speed, i.e., in stove
Continuous conveying speed is consistent, quickly at a slow speed between coupled using freewheel clutch；The high 700mm in roller-way face, rollgang by roller,
Sprocket wheel, chain and speed reducer composition, roller are fixed on by two self-aligning bearings in rack beams, and motorised rollerway is opened by contactless approach
Detection control is closed, realizes switchover operation automatically；
Sand core watch dried furnace in main body cylinder block core surface drying furnace system is through structure, and firm shaped steel and steel plate welding are made whole
Body frame structure, merogenesis make, Assembling；Internal layer makes for heat zinc coating plate, and interlayer fills high-quality heat preservation rock, thickness
140mm；
Combustion type heating room in main body cylinder block core surface drying furnace system is made of shell, furnace lining and combustor etc., and shell is by shaped steel
And steel plate welding is made, the high-quality alumina silicate heat-preservation cotton of furnace lining, combustion chamber is welded for heat-resisting steel sheet and plate, and combustor is proportional regulating type day
Right gas burning machine special, burner with Energy saving burning nozzle and stable flame pan, automatic ignition, flame monitoring and alarm, servo air distribution mechanism,
Combustion fan, temperature proportional sensor and proportion adjustment controller, gas control valve group, gas pressure switch, blow device and
The functions such as control device；
Hot air circulating system in main body cylinder block core surface drying furnace system supplements valve group by circulating fan, air duct and fresh air
At in the first, second and thirdth area, the heat of heating room generation is transported to the both sides of furnace body by circulating fan, then through abundant with sand core
After contact, another interface sent to heating room is concentrated by the air-intaking box at the top of furnace body, completes a cycle, the cycle side in the 4th area
Formula is on the contrary, to ensure the comprehensive heat drying of sand core；
Dehumidification system in main body cylinder block core surface drying furnace system is made of, hydrofuge the part such as exhaust fan, dehumidification tube and control valve
The inlet scoop of system is arranged at 4 points, per one, area inlet scoop, manual modulation valve door is equipped at each inlet scoop, for adjusting exhaust
Amount reduces heat loss to the greatest extent while meeting drying effect and ensureing production safety；
Cooling chamber in main body cylinder block core surface drying furnace system is made of, the same drying oven of chamber body structure chamber body and cooling blower system,
Cooling blower system is made of air blower and ajutage, is blowed chilled air into cooling chamber by 4 Low-noise air blowers, through sand
After core heat exchange, exhaust outlet of the hot off-air through top center is discharged by exhaust outlet；
By an exhaust fan factory is discharged by exhaust duct in hot gas by the exhausting exhaust system in main body cylinder block core surface drying furnace system
Room, outlet are higher than workshop top 1.5m, and outlet is set by rain cap.
Further：
In the cylinder body auxiliary wick surface drying furnace system into furnace delivery table central roll Taoist priest 3.5m, this section of roller-way sets 2 supporting plate stations,
One to wait for position, one is transition position, and for transition position roller-way by two speed, one is quick 12m/min, one at a slow speed,
I.e. continuous conveying speed is consistent in stove, quickly at a slow speed between coupled using freewheel clutch；The high 700mm in roller-way face, rollgang
It is made of roller, sprocket wheel, chain and speed reducer, roller is fixed on by two self-aligning bearings in rack beams, and motorised rollerway is by oncontacting
Point realizes switchover operation automatically close to switch detection control；
Sand core watch dried furnace in the cylinder body auxiliary wick surface drying furnace system is through structure, firm shaped steel and steel plate welding system
Integral frame structure, merogenesis make, Assembling；Internal layer makes for heat zinc coating plate, and interlayer fills high-quality heat preservation rock, thickness
140mm；
In the cylinder body auxiliary wick surface drying furnace system combustion type heating room be made of shell, furnace lining and combustor etc., shell by
Shaped steel and steel plate welding are made, and the high-quality alumina silicate heat-preservation cotton of furnace lining, combustion chamber is welded for heat-resisting steel sheet and plate, and combustor is proportion adjustment
Formula natural gas burning machine special, burner match Energy saving burning nozzle and stable flame pan, automatic ignition, flame monitoring and alarm, servo air distribution
Mechanism, combustion fan, temperature proportional sensor and proportion adjustment controller, gas control valve group, gas pressure switch, purging dress
It sets and the functions such as control device；
Hot air circulating system in the cylinder body auxiliary wick surface drying furnace system is by circulating fan, air duct and fresh air replenishment valve
Composition is transported to the both sides of furnace body in the heat that the first, second and thirdth area heating room generates by circulating fan, then through being filled with sand core
Tap concentrates another interface sent to heating room after touch, by the air-intaking box at the top of furnace body, completes a cycle, the cycle in the 4th area
Mode is on the contrary, to ensure the comprehensive heat drying of sand core；
Dehumidification system in the cylinder body auxiliary wick surface drying furnace system is made of the part such as exhaust fan, dehumidification tube and control valve,
The inlet scoop of dehumidification system is arranged at 4 points, per one, area inlet scoop, manual modulation valve door is equipped at each inlet scoop, for adjusting
Capacity reduces heat loss to the greatest extent while meeting drying effect and ensureing production safety；
Cooling chamber in the cylinder body auxiliary wick surface drying furnace system is made of chamber body and cooling blower system etc., and chamber body structure is the same as dry
Dry stove, cooling blower system are made of air blower and ajutage, are blowed chilled air into cooling chamber by 4 Low-noise air blowers,
After sand core exchanges heat, exhaust outlet of the hot off-air through top center is discharged by exhaust outlet；
Exhausting exhaust system in the cylinder body auxiliary wick surface drying furnace system is arranged hot gas by exhaust duct by an exhaust fan
Go out workshop, outlet is higher than workshop top 1.5m, and outlet is set by rain cap.
Further：
In the cylinder cap core surface drying furnace system into furnace delivery table central roll Taoist priest 3.1m, this section of roller-way sets 4 supporting plate stations, 2
To wait for position, 2 are transition position, and transition position roller-way is by two speed, and one is quick 12m/min, and one is at a slow speed, i.e., in stove
Continuous conveying speed is consistent, quickly at a slow speed between coupled using freewheel clutch；The high 700mm in roller-way face, rollgang by roller,
Sprocket wheel, chain and speed reducer composition, roller are fixed on by two self-aligning bearings in rack beams, and motorised rollerway is opened by contactless approach
Detection control is closed, realizes switchover operation automatically；
Sand core watch dried furnace in the cylinder cap core surface drying furnace system is through structure, and firm shaped steel and steel plate welding are made whole
Body frame structure, merogenesis make, Assembling；Internal layer makes for heat zinc coating plate, and interlayer fills high-quality heat preservation rock, thickness
140mm；
Combustion type heating room in the cylinder cap core surface drying furnace system is made of shell, furnace lining and combustor etc., and shell is by shaped steel
And steel plate welding is made, the high-quality alumina silicate heat-preservation cotton of furnace lining, combustion chamber is welded for heat-resisting steel sheet and plate, and combustor is proportional regulating type day
Right gas burning machine special, burner with Energy saving burning nozzle and stable flame pan, automatic ignition, flame monitoring and alarm, servo air distribution mechanism,
Combustion fan, temperature proportional sensor and proportion adjustment controller, gas control valve group, gas pressure switch, blow device and
The functions such as control device；
Hot air circulating system in the cylinder cap core surface drying furnace system is made of circulating fan, air duct and fresh air replenishment valve,
The both sides of furnace body are transported to by circulating fan in the heat that the first, second and thirdth area heating room generates, then through being come into full contact with sand core
Afterwards, another interface sent to heating room is concentrated by the air-intaking box at the top of furnace body, completes a cycle, the endless form phase in the 4th area
Instead, to ensure the comprehensive heat drying of sand core；
Dehumidification system in the cylinder cap core surface drying furnace system is made of the part such as exhaust fan, dehumidification tube and control valve, hydrofuge
The inlet scoop of system is arranged at 4 points, per one, area inlet scoop, manual modulation valve door is equipped at each inlet scoop, for adjusting exhaust
Amount reduces heat loss to the greatest extent while meeting drying effect and ensureing production safety；
Cooling chamber in the cylinder cap core surface drying furnace system is made of chamber body and cooling blower system etc., and chamber body structure is the same as dry
Stove, cooling blower system are made of air blower and ajutage, are blowed chilled air into cooling chamber by 4 Low-noise air blowers, passed through
After sand core heat exchange, exhaust outlet of the hot off-air through top center is discharged by exhaust outlet；
By an exhaust fan factory is discharged by exhaust duct in hot gas by the exhausting exhaust system in the cylinder cap core surface drying furnace system
Room, outlet are higher than workshop top 1.5m, and outlet is set by rain cap.
Advantageous effect：The hot air circulation core surface drying furnace system of the present invention, collection main body cylinder block core, cylinder cap core and cylinder body auxiliary
Core is dried and one, and respectively system individually controls, high degree of automation, convenient for management and maintenance.
Specific implementation mode
The present invention is further explained in the light of specific embodiments：
Embodiment 1
A kind of hot air circulation core surface drying furnace system of the present invention, including：Main body cylinder block core surface drying furnace system, cylinder cap core table
Dry furnace system, cylinder body auxiliary wick surface drying furnace system；The main body cylinder block core surface drying furnace system includes into furnace delivery table, sand core watch dried
Stove, combustion type heating room, hot air circulating system, dehumidification system, cooling chamber, exhausting exhaust system and electric-control system.
A, into and out of furnace roller road
Main technical detail：
| Serial number | Title | Technical parameter |
| 1 | Conveying speed | 12m/min（Beat）；0.4~0.8m/min（Continuously） |
| 2 | Driving motor power | 0.25Kw×4=1Kw |
| 3 | Roller spacing | 314mm |
| 4 | Roller diameter | 108mm |
| 5 | Appearance and size | 3.5m×1.8m×1m |
Explanation：
Into and out of furnace roller Taoist priest 3.5m or so, this section of roller-way sets 2 supporting plate stations, and one is waiting position, and one is transition position.It crosses
A roller-way is crossed by two speed, one is quick（12m/min）, one is at a slow speed（It is consistent with continuous conveying speed in stove）.Soon
Speed at a slow speed between coupled using freewheel clutch.
The high 700mm in roller-way face（It is tentative）.Rollgang is made of roller, sprocket wheel, chain and speed reducer, and roller is adjusted by two
Mandrel, which is held, to be fixed in rack beams, is gone slick.Motorised rollerway is detected by contactless proximity switch and is controlled, automatic to realize switching fortune
Row.
B, sand core watch dried furnace
Main technical detail：
| Serial number | Title | Technical parameter |
| 1 | Temperature in use | 150~220 DEG C |
| 2 | Burner hearth effective dimensions | 48m×1.3m×0.95m |
| 3 | Drying time | ≤80min |
| 4 | Heat warm area | 4th area |
| 5 | Furnace rolls road driving power | 0.75Kw×6=4.5Kw |
| 6 | Conveying speed | 0.4~0.8m/min（It is adjustable） |
| 7 | Air curtain acc power | 1.5Kw×2=3Kw |
Explanation：
Meter dried furnace is through structure, and integral frame structure is made in firm shaped steel and steel plate welding, and merogenesis makes, live group
Dress.Internal layer makes for heat zinc coating plate, and interlayer fills high-quality heat preservation rock（Thickness 140mm）, entire furnace body have enough rigidity,
It is connected firmly, each connection place good airproof performance, without heat bridge phenomenon, the smooth beauty of shape, heat-proof quality is good, and heat loss is small, furnace body
Surface temperature≤+ 10 DEG C of room temperature.
The conveying speed of furnace rolls road conveyer：0.4~0.8m/min is stepless adjustable（Frequency control）.
Sealing ring is equipped in roller furnace between roller and furnace body, to reduce the excessive of heat, and it is easy to repair.Roller-way is using vertical
Formula bearing block mounting means, roller use flange form, flange height 20mm, roll spacing 314mm, diameter of axle 108mm.Roller material is
Seamless steel pipe, thickness 9mm.
It is equipped with air curtain and fire door adjustable plate at furnace body import and export, the furnace gas in furnace body is not allowed to distribute outward, fire door is adjusted
Plate is used for regulating stove open height, and the charging to adapt to multiple combinations sand core is dried.
Since sand core uses the technique of dip-coating material, sand core adsorption moisture is more, especially at the gap of assembly of sand core
More difficult drying, it is therefore necessary to which forced air heat convection reasonably controls the air quantity of the air velocity of hot wind, makes hot wind shape in stove
At turbulent condition, the coefficient of heat transfer of the penetration power of hot wind is further improved, supply air system should be furnished with hot wind guiding device in stove,
So that hot wind is equably blown to sand core surface, make sand core thermally equivalent, avoids sand core surface because accumulation of energy is excessive or non-uniform temperature
Coating surface crackle, uneven color or scaling loss resin film are generated, even metaboly occurs to cause sand core strength to reduce.
The hot wind of the drying oven is directly blown to sand core surface through wind pushing box by circulating fan, is returned through air-intaking box after exchanging heat with sand core,
And wind pushing box is imported after being reheated by combustor again, complete a cycle.
Meter dried furnace is equipped with 4 heating zones, and each heating zone individually controls, and is convenient for the setting and adjustment of stoving process.1 adds
The hot air circulation mode of hot-zone is dried for top, two side bottom air return structures, and the hot air circulation mode of 3 heating zones is returned for top
Wind, both sides and bottom blow structure, it is ensured that the abundant drying of mould surface.
Meter dried furnace divides preheating section and heating, soaking zone.In preheating section because the most of moisture of sand core surface coating is in this phase
Between evaporate, sand core surface coating film goes to pot because moisture evaporation is too fast in order to prevent, and hot blast temperature needs control lower,
Hot wind humid control obtain it is relatively high, be conducive in this way save the energy.It is relatively fewer in heating and thermal insulation section moisture steaming amount, to make sand
The moisture of wicking surface is successfully migrated to appearance, and the hot blast temperature of this section is relatively high, and drying time is longer, and hot wind humidity is controllable
System is in reduced levels, it is ensured that sand core drying dries saturating.
C, combustion type heats room
Main technical detail：
| Serial number | Title | Technical parameter |
| 1 | Output power | 110~420Kw（Separate unit） |
| 2 | Air consumption | 12~45Nm3（Separate unit） |
| 3 | Burn acc power | 0.55Kw×4=2.2Kw |
| 4 | Combustor model | TBG45ME（Italy " hundred " company） |
Explanation:
Meter dried furnace is equipped with 4 warm areas, and each warm area heats room equipped with a set of combustion type, and heating room is by shell, furnace lining and combustor
Deng composition.Shell is made of shaped steel and steel plate welding.The high-quality alumina silicate heat-preservation cotton of furnace lining, combustion chamber are welded for heat-resisting steel sheet and plate, combustion
Burning machine is the proportional regulating type natural gas burning machine special that Italy hundred obtains company's production, and burner matches Energy saving burning nozzle and steady flame
Disk, automatic ignition, flame monitoring and alarm, servo air distribution mechanism, combustion fan, temperature proportional sensor and proportion adjustment control
The functions such as device, gas control valve group, gas pressure switch, blow device and control device.Natural gas line installation rotation before burner
Plug valve, to adjust gas discharge size；Dress pressure display instrument table is also needed, to show gas pressure situation of change.Burning dress
Set another configuration combustion gas valve group leakage detection apparatus.
Heating interior is connect equipped with 1 thermocouple with the monitoring table on control flow, once circulating fan breaks down, heating
Indoor temperature is more than the alarm temperature of setting, and control system cuts off combustor control loop immediately, stops burning, and provide acousto-optic
Alarm.Ensure that heating room is not burned.Protection system is automatically exited from equipped with a set of unexpected power-off after-combustion machine, it is ensured that power-off suddenly
After-combustion machine, which is not burned indoor hot gas, plays a reversed role and burns out, and combustor need not be switched on again when blowing out send cold wind until in combustion chamber
Temperature be down to 100 DEG C or less.
Natural gas supply system by total shut-off valve, filter device, decompression venting valve, natural gas intelligent flowmeter, diffusion valve,
The fast and safely compositions such as stop valve, natural gas high pressure and low tension switch and gas pipeline.
D, hot air circulating system
Main technical detail：
| Serial number | Title | Technical parameter |
| 1 | Circulating fan model | RKT-10AI |
| 2 | Circulating fan power | 15Kw×4=60Kw |
| 3 | Wind pressure | 1320-950Pa |
| 4 | Air quantity | 26000-38000m3/h |
| 5 | Fan noise | ≤80dB（A） |
Explanation：
Meter dried furnace be equipped with 4 warm areas, per area respectively be furnished with a set of hot air circulating system, hot air circulating system by circulating fan, air duct,
And the compositions such as fresh air replenishment valve.Furnace body is transported to by circulating fan in the heat that the first, second and thirdth area heating room generates
Both sides, then after being come into full contact with sand core, another interface sent to heating room is concentrated by the air-intaking box at the top of furnace body, completes one
Cycle.The endless form in the 4th area is opposite.To ensure the comprehensive heat drying of sand core.
Air circulation fan impeller makes for 65Mn steel plates, and bearing and transmission group use high temperature lubricating grease lubrication, and axis and bearing are adopted
With air-cooled structure, circulating fan is connect with heating room using flange form mounted in the top of heating room in being horizontally mounted, can be whole
It is mobile.
Outlet and inlet pipeline makes monolithic construction with heating room, has both shortened the length of phoenix pipe, while decreasing wind
Resistance, is conducive to the effect of hot air circulation, has maximally utilised the energy.Air duct is that A3 dense steel plates are welded work, and outer layer is equipped with
100mm thick insulation layers, to reduce thermal loss.At heating room return air inlet, it is equipped with 1 dry air replenishment valve, convenient for adjusting
The size of dry air magnitude of recruitment.
E, dehumidification system
Main technical detail：
| Serial number | Title | Technical parameter |
| 1 | Exhaust fan model | 4-72-5C |
| 2 | Exhausting acc power | 2.2Kw×2=4.4Kw |
| 3 | Wind pressure | 1250Pa |
| 4 | Air quantity | 5000m3/h（Separate unit） |
Explanation：
To ensure the optimum drying effect of sand core, while sand core surface coating material moisture evaporation, exclusive segment circulating air, drop
Low circulation hot wind moisture keeps the constant of circulating air humidity, meter dried furnace to be equipped with 2 sets of dehumidification systems.
Dehumidification system is made of the part such as exhaust fan, dehumidification tube and control valve.The inlet scoop of dehumidification system is arranged at 4 points,
Per one, area inlet scoop, meeting drying effect and guarantor for adjusting capacity equipped with manual modulation valve door at each inlet scoop
While demonstrate,proving production safety, heat loss is reduced to the greatest extent.
It is drained into outside workshop by 2 exhaust fan pressures, the vent position of plant building exhaust pipe is according to sand core watch dried
Stove is specifically formulated in the position in workshop, is highly higher than 1.5~2m of plant building.
Hydrofuge pipe furnace top is arranged with insulating layer, and furnace roof maintenance personal is avoided surprisingly to be burnt.Thermal insulation layer uses high-quality
Thermal insulation material, outer wall are galvanized steel plain sheet（δ0.5）.
F, cooling chamber
Main technical detail：
| Serial number | Title | Technical parameter |
| 1 | Cooling blower power | 2.2Kw×4=8.8Kw |
| 2 | Cooling time | 20min |
| 3 | Cooling air quantity | 18000-22000m3/h |
| 4 | Cooling chamber effective dimensions | 12m×1.3m×0.95m |
| 5 | Roller-way driving power | 0.75Kw×2=1.5Kw |
| 6 | Sand core cools down rear surface temperature | + 20 DEG C of≤environment temperature |
Explanation：
Cooling chamber is made of chamber body and cooling blower system etc..The same drying oven of chamber body structure.Cooling blower system by air blower and
Ajutage forms, and is blowed chilled air into cooling chamber by 4 Low-noise air blowers, after sand core exchanges heat, hot off-air is through top
Intermediate exhaust outlet, is discharged by exhaust outlet.
G, exhausting exhaust system
Main technical detail：
| Serial number | Title | Technical parameter |
| 1 | Exhaust fan model | 4-72-8C |
| 2 | Exhausting acc power | 7.5Kw |
| 3 | Air quantity | 22000m3/h |
Explanation：
Cooling chamber discharge port is equipped with hood, and top is equipped with exhaust outlet, for excluding indoor and overflowing outdoor hot gas.By one
By exhaust duct workshop is discharged in hot gas by exhaust fan, and outlet is higher than workshop top 1.5m, and outlet is set by rain cap.
H, service work ladder and safety barrier
Service work ladder and safety barrier：Furnace body side is upper and lower when work easy to repair is overhauled equipped with service work ladder；Furnace body top
Portion is equipped with safety barrier and inspection platform, it is ensured that safety when maintenance mans overhaul.
I, electric control system
Temperature controls：
The temperature controller of meter dried furnace uses Siemens's instrument, according to the feedback signal of the thermocouple on furnace body, by instrument
After table operation, control of valve position signal is exported, the output power of combustor is continuously adjusted, to control the heating demand in stove, makes
It heated up, kept the temperature by technological temperature in the areas Lu Neige.In addition it is also equipped with a monitoring device in the combustion chamber, the temperature of setting is than master
Controlling temperature is slightly higher, excessively high to prevent in stove, heat indoor temperature.The upper pressure of combustor supervisor is adjusted in certain range
It is interior, and equipped with pressure display table and hypertonia, hypotony switch, to detect the situation of change of supply gas pressure, burning
When machine works, it is operated in small fire state first, combustion controller automatically opens gas supply electromagnetic valve, by ignitor to combustor
Igniting, if after igniting is normal, burning is according to instrument output signal, normal work, if flame is not detected within the regular hour
Signal then immediately turns off gas supply electromagnetic valve, is simultaneously emitted by sound and light alarm signal, each burner can be controlled individually, in combustion process
In, each burner has flame supervision and flame-out warning function.
The control of motor：
Using the driving motor of Frequency Converter Control rollgang, it is ensured that meet technological requirement.
The protections such as driving unit, gear unit and heating blower switch is all made of west gate 3VU1340 Series Circuit Breakers and makees
Overcurrent, overvoltage protection are exported using Siemens's 3TB Series AC Contactors as control.
In the appropriate location of equipment each section, several manual operation casees are respectively housed, only in equipment debugging or in manual mode
And it is used when repair.
Programming system controls：
The system control unit of meter dried furnace uses a Siemens S7-300 type programmable controller（PLC）It completes, which adopts
With module programming, input and output number freely configures, and control task has following several respects：
The overtemperature of each warm area of l meter dried furnaces detects, heating room overtemperature detection；
The working condition of each working machine of l meter dried furnaces, fault detect；
Each working position situation of l meter dried furnaces and working condition detection；
The automatic business processing of each stove machine action part reciprocal interlocking of l meter dried furnaces；
System processing when l debugging, repair or automatic work；
Man-machine interface：
To form the interactive man-machine interface of a freedom and flexibility, control system uses Siemens's MP277 liquid crystal touch screens, root
According to the requirement of production-line technique, one system configuration figure of upper establishment, picture is similar to equipment schematic, the fortune of system components
Row parameter and state parameter show in the position of relevant device, and it is defeated to be modified to given parameters in a manner of menu and window
Enter.
The equipment block diagram that an analog machine site layout project is put, the various positions at production line scene are also worked out in MP277
It is shown in different colors in the position of relevant device with working condition, each operating point is shown in a manner of Chinese（Warm area conveys horse
It reaches, drive motor, travel switch）Operating status and failure.
The cylinder body auxiliary wick surface drying furnace system includes being followed into furnace delivery table, sand core watch dried furnace, combustion type heating room, hot wind
Loop system, dehumidification system, cooling chamber, exhausting exhaust system and electric-control system.
A, into and out of furnace roller road
Main technical detail：
| Serial number | Title | Technical parameter |
| 1 | Conveying speed | 12m/min（Beat）；0.5~2m/min（Continuously） |
| 2 | Driving motor power | 0.25Kw×4=1Kw |
| 3 | Roller spacing | 314mm |
| 4 | Roller diameter | 108mm |
| 5 | Appearance and size | 3.5m×1.8m×1m |
Explanation：
Into and out of furnace roller Taoist priest 3.5m or so, this section of roller-way sets 2 supporting plate stations, and one is waiting position, and one is transition position.It crosses
A roller-way is crossed by two speed, one is quick（12m/min）, one is at a slow speed（It is consistent with continuous conveying speed in stove）.Soon
Speed at a slow speed between coupled using freewheel clutch.
The high 700mm in roller-way face（It is tentative）.Rollgang is made of roller, sprocket wheel, chain and speed reducer, and roller is adjusted by two
Mandrel, which is held, to be fixed in rack beams, is gone slick.Motorised rollerway is detected by contactless proximity switch and is controlled, automatic to realize switching fortune
Row.
B, sand core watch dried furnace
Main technical detail：
| Serial number | Title | Technical parameter |
| 1 | Temperature in use | 150~220 DEG C |
| 2 | Burner hearth effective dimensions | 56m×1.3m×0.55m |
| 3 | Drying time | ≤80min |
| 4 | Heat warm area | 4th area |
| 5 | Furnace rolls road driving power | 0.75Kw×8=6Kw |
| 6 | Conveying speed | 0.5~2m/min（It is adjustable） |
| 7 | Air curtain acc power | 1.5Kw×2=3Kw |
Explanation：
Meter dried furnace is through structure, and integral frame structure is made in firm shaped steel and steel plate welding, and merogenesis makes, live group
Dress.Internal layer makes for heat zinc coating plate, and interlayer fills high-quality heat preservation rock（Thickness 140mm）, entire furnace body have enough rigidity,
It is connected firmly, each connection place good airproof performance, without heat bridge phenomenon, the smooth beauty of shape, heat-proof quality is good, and heat loss is small, furnace body
Surface temperature≤+ 10 DEG C of room temperature.
The conveying speed of furnace rolls road conveyer：0.5~2m/min is stepless adjustable（Frequency control）.
Sealing ring is equipped in roller furnace between roller and furnace body, to reduce the excessive of heat, and it is easy to repair.Roller-way is using vertical
Formula bearing block mounting means, roller use flange form, flange height 20mm, roll spacing 314mm, diameter of axle 108mm.Roller material is
Seamless steel pipe, thickness 9mm.
It is equipped with air curtain and fire door adjustable plate at furnace body import and export, the furnace gas in furnace body is not allowed to distribute outward, fire door is adjusted
Plate is used for regulating stove open height, and the charging to adapt to multiple combinations sand core is dried.
Since sand core uses the technique of dip-coating material, sand core adsorption moisture is more, especially at the gap of assembly of sand core
More difficult drying, it is therefore necessary to which forced air heat convection reasonably controls the air quantity of the air velocity of hot wind, makes hot wind shape in stove
At turbulent condition, the coefficient of heat transfer of the penetration power of hot wind is further improved, supply air system should be furnished with hot wind guiding device in stove,
So that hot wind is equably blown to sand core surface, make sand core thermally equivalent, avoids sand core surface because accumulation of energy is excessive or non-uniform temperature
Coating surface crackle, uneven color or scaling loss resin film are generated, even metaboly occurs to cause sand core strength to reduce.
The hot wind of the drying oven is directly blown to sand core surface through wind pushing box by circulating fan, is returned through air-intaking box after exchanging heat with sand core,
And wind pushing box is imported after being reheated by combustor again, complete a cycle.
Meter dried furnace is equipped with 4 heating zones, and each heating zone individually controls, and is convenient for the setting and adjustment of stoving process.Each
The hot air circulation mode of heating zone is dried for top, two side bottom air return structures, it is ensured that the abundant drying of mould surface.
Meter dried furnace divides preheating section and heating, soaking zone.In preheating section because the most of moisture of sand core surface coating is in this phase
Between evaporate, sand core surface coating film goes to pot because moisture evaporation is too fast in order to prevent, and hot blast temperature needs control lower,
Hot wind humid control obtain it is relatively high, be conducive in this way save the energy.It is relatively fewer in heating and thermal insulation section moisture steaming amount, to make sand
The moisture of wicking surface is successfully migrated to appearance, and the hot blast temperature of this section is relatively high, and drying time is longer, and hot wind humidity is controllable
System is in reduced levels, it is ensured that sand core drying dries saturating.
C, combustion type heats room
（Technical data and explanation are the same with main core meter dried furnace）
D, hot air circulating system
（Technical data and explanation are the same with main core meter dried furnace）
E, dehumidification system
（Technical data and explanation are the same with main core meter dried furnace）
F, cooling chamber
Main technical detail：
| Serial number | Title | Technical parameter |
| 1 | Cooling blower power | 1.5Kw×4=6Kw |
| 2 | Cooling time | 12min |
| 3 | Cooling air quantity | 15000-20000m3/h |
| 4 | Cooling chamber effective dimensions | 9m×1.3m×0.55m |
| 5 | Roller-way driving power | 0.75Kw |
| 6 | Sand core cools down rear surface temperature | + 20 DEG C of≤environment temperature |
Explanation：
Cooling chamber is made of chamber body and cooling blower system etc..The same drying oven of chamber body structure.Cooling blower system by air blower and
Ajutage forms, and is blowed chilled air into cooling chamber by 4 Low-noise air blowers, after sand core exchanges heat, hot off-air is through top
Intermediate exhaust outlet, is discharged by exhaust outlet.
G, exhausting exhaust system
Main technical detail：
| Serial number | Title | Technical parameter |
| 1 | Exhaust fan model | 4-72-8C |
| 2 | Exhausting acc power | 5.5Kw |
| 3 | Air quantity | 20000m3/h |
Explanation：
Cooling chamber discharge port is equipped with hood, and top is equipped with exhaust outlet, for excluding indoor and overflowing outdoor hot gas.By one
By exhaust duct workshop is discharged in hot gas by exhaust fan, and outlet is higher than workshop top 1.5m, and outlet is set by rain cap.
H, service work ladder and safety barrier
（Technical data and explanation are the same with main core meter dried furnace）
I, electric control system
（Technical data and explanation are the same with main core meter dried furnace）
The cylinder cap core surface drying furnace system include into furnace delivery table, sand core watch dried furnace, combustion type heating room, hot air circulating system,
Dehumidification system, cooling chamber, exhausting exhaust system and electric-control system.
A, into and out of furnace roller road
Main technical detail：
| Serial number | Title | Technical parameter |
| 1 | Conveying speed | 12m/min（Beat）；0.4~0.8m/min（Continuously） |
| 2 | Driving motor power | 0.55Kw×6=3.3Kw |
| 3 | Roller spacing | 314mm |
| 4 | Roller diameter | 130mm |
| 5 | Appearance and size | 3.1m×3.9m×1m |
Explanation：
Into and out of furnace roller Taoist priest 3.1m or so, this section of roller-way sets 4 supporting plate stations, and 2 are waiting position, and 2 are transition position.Transition
For position roller-way by two speed, one is quick（12m/min）, one is at a slow speed（It is consistent with continuous conveying speed in stove）.Quickly
With at a slow speed between coupled using freewheel clutch.
The high 700mm in roller-way face.Rollgang is made of roller, sprocket wheel, chain and speed reducer, and roller is by two self-aligning bearings
It is fixed in rack beams, goes slick.Motorised rollerway is detected by contactless proximity switch and is controlled, and realizes switchover operation automatically.
B, sand core watch dried furnace
Main technical detail：
| Serial number | Title | Technical parameter |
| 1 | Temperature in use | 150~220 DEG C |
| 2 | Burner hearth effective dimensions | 40m×1.4m×0.55m（2 rows） |
| 3 | Drying time | ≤80min |
| 4 | Heat warm area | 4th area |
| 5 | Furnace rolls road driving power | 0.75Kw×8=6Kw |
| 6 | Conveying speed | 0.4~0.8m/min（It is adjustable） |
| 7 | Air curtain acc power | 1.5Kw×4=6Kw |
Explanation：
Meter dried furnace is through structure, and integral frame structure is made in firm shaped steel and steel plate welding, and merogenesis makes, live group
Dress.Internal layer makes for heat zinc coating plate, and interlayer fills high-quality heat preservation rock（Thickness 140mm）, entire furnace body have enough rigidity,
It is connected firmly, each connection place good airproof performance, without heat bridge phenomenon, the smooth beauty of shape, heat-proof quality is good, and heat loss is small, furnace body
Surface temperature≤+ 10 DEG C of room temperature.
The conveying speed of furnace rolls road conveyer：0.4~0.8m/min is stepless adjustable（Frequency control）.
Sealing ring is equipped in roller furnace between roller and furnace body, to reduce the excessive of heat, and it is easy to repair.Roller-way is using vertical
Formula bearing block mounting means, roller use flange form, flange height 20mm, roll spacing 314mm, diameter of axle 130mm.Roller material is
Seamless steel pipe, thickness 10mm.
It is equipped with air curtain and fire door adjustable plate at furnace body import and export, the furnace gas in furnace body is not allowed to distribute outward, fire door is adjusted
Plate is used for regulating stove open height, and the charging to adapt to multiple combinations sand core is dried.
Since sand core uses the technique of dip-coating material, sand core adsorption moisture is more, especially at the gap of assembly of sand core
More difficult drying, it is therefore necessary to which forced air heat convection reasonably controls the air quantity of the air velocity of hot wind, makes hot wind shape in stove
At turbulent condition, the coefficient of heat transfer of the penetration power of hot wind is further improved, supply air system should be furnished with hot wind guiding device in stove,
So that hot wind is equably blown to sand core surface, make sand core thermally equivalent, avoids sand core surface because accumulation of energy is excessive or non-uniform temperature
Coating surface crackle, uneven color or scaling loss resin film are generated, even metaboly occurs to cause sand core strength to reduce.
The hot wind of the drying oven is directly blown to sand core surface through wind pushing box by circulating fan, is returned through air-intaking box after exchanging heat with sand core,
And wind pushing box is imported after being reheated by combustor again, complete a cycle.
Meter dried furnace is equipped with 4 heating zones, and each heating zone individually controls, and is convenient for the setting and adjustment of stoving process.Each
The hot air circulation mode of heating zone is dried for top, two side bottom air return structures, it is ensured that the abundant drying of mould surface.
Meter dried furnace divides preheating section and heating, soaking zone.In preheating section because the most of moisture of sand core surface coating is in this phase
Between evaporate, sand core surface coating film goes to pot because moisture evaporation is too fast in order to prevent, and hot blast temperature needs control lower,
Hot wind humid control obtain it is relatively high, be conducive in this way save the energy.It is relatively fewer in heating and thermal insulation section moisture steaming amount, to make sand
The moisture of wicking surface is successfully migrated to appearance, and the hot blast temperature of this section is relatively high, and drying time is longer, and hot wind humidity is controllable
System is in reduced levels, it is ensured that sand core drying dries saturating.
C, combustion type heats room
（Technical data and explanation are the same with main core meter dried furnace）
D, hot air circulating system
（Technical data and explanation are the same with main core meter dried furnace）
E, dehumidification system
（Technical data and explanation are the same with main core meter dried furnace）
F, cooling chamber
Main technical detail：
| Serial number | Title | Technical parameter |
| 1 | Cooling blower power | 2.2Kw×4=8.8Kw |
| 2 | Cooling time | 10min |
| 3 | Cooling air quantity | 18000-22000m3/h |
| 4 | Cooling chamber effective dimensions | 6m×1.4m×0.55m（2 rows） |
| 5 | Roller-way driving power | 0.75Kw |
| 6 | Sand core cools down rear surface temperature | + 20 DEG C of≤environment temperature |
Explanation：
Cooling chamber is made of chamber body and cooling blower system etc..The same drying oven of chamber body structure.Cooling blower system by air blower and
Ajutage forms, and is blowed chilled air into cooling chamber by 4 Low-noise air blowers, after sand core exchanges heat, hot off-air is through top
Intermediate exhaust outlet, is discharged by exhaust outlet.
G, exhausting exhaust system
Main technical detail：
| Serial number | Title | Technical parameter |
| 1 | Exhaust fan model | 4-72-8C |
| 2 | Exhausting acc power | 7.5Kw |
| 3 | Air quantity | 22000m3/h |
Explanation：
Cooling chamber discharge port is equipped with hood, and top is equipped with exhaust outlet, for excluding indoor and overflowing outdoor hot gas.By one
By exhaust duct workshop is discharged in hot gas by exhaust fan, and outlet is higher than workshop top 1.5m, and outlet is set by rain cap.
H, service work ladder and safety barrier
（Technical data and explanation are the same with main core meter dried furnace）
I, electric control system
（Technical data and explanation are the same with main core meter dried furnace）
The above described is only a preferred embodiment of the present invention, be not intended to limit the present invention in any form, although this
Invention is disclosed above with preferred embodiment, and however, it is not intended to limit the invention, any person skilled in the art,
It does not depart within the scope of technical solution of the present invention, when the technology contents using the disclosure above make a little change or are modified to equivalent
The equivalent embodiment of variation, as long as being the content without departing from technical solution of the present invention, according to the technical essence of the invention to above
Any simple modification, equivalent change and modification made by embodiment, in the range of still falling within technical solution of the present invention.
Claims (4)
1. a kind of hot air circulation core surface drying furnace system, it is characterised in that：Including：Main body cylinder block core surface drying furnace system, cylinder cap core
Surface drying furnace system, cylinder body auxiliary wick surface drying furnace system；
The main body cylinder block core surface drying furnace system includes into furnace delivery table, sand core watch dried furnace, combustion type heating room, hot air circulation system
System, dehumidification system, cooling chamber, exhausting exhaust system and electric-control system；
The cylinder body auxiliary wick surface drying furnace system includes into furnace delivery table, sand core watch dried furnace, combustion type heating room, hot air circulation system
System, dehumidification system, cooling chamber, exhausting exhaust system and electric-control system；
The cylinder cap core surface drying furnace system include into furnace delivery table, sand core watch dried furnace, combustion type heating room, hot air circulating system,
Dehumidification system, cooling chamber, exhausting exhaust system and electric-control system.
2. a kind of hot air circulation core surface drying furnace system according to claim 1, it is characterised in that：
Disengaging furnace roller Taoist priest 3.5m in the main body cylinder block core surface drying furnace system, this section of roller-way set 2 supporting plate stations, and one is
Position is waited for, one is transition position, and transition position roller-way is by two speed, and one is quick 12m/min, and one is at a slow speed, i.e., in stove
Continuous conveying speed is consistent, quickly at a slow speed between coupled using freewheel clutch；The high 700mm in roller-way face, rollgang by roller,
Sprocket wheel, chain and speed reducer composition, roller are fixed on by two self-aligning bearings in rack beams, and motorised rollerway is opened by contactless approach
Detection control is closed, realizes switchover operation automatically；
Sand core watch dried furnace in main body cylinder block core surface drying furnace system is through structure, and firm shaped steel and steel plate welding are made whole
Body frame structure, merogenesis make, Assembling；Internal layer makes for heat zinc coating plate, and interlayer fills high-quality heat preservation rock, thickness
140mm；
Combustion type heating room in main body cylinder block core surface drying furnace system is made of shell, furnace lining and combustor etc., and shell is by shaped steel
And steel plate welding is made, the high-quality alumina silicate heat-preservation cotton of furnace lining, combustion chamber is welded for heat-resisting steel sheet and plate, and combustor is proportional regulating type day
Right gas burning machine special, burner with Energy saving burning nozzle and stable flame pan, automatic ignition, flame monitoring and alarm, servo air distribution mechanism,
Combustion fan, temperature proportional sensor and proportion adjustment controller, gas control valve group, gas pressure switch, blow device and
The functions such as control device；
Hot air circulating system in main body cylinder block core surface drying furnace system supplements valve group by circulating fan, air duct and fresh air
At in the first, second and thirdth area, the heat of heating room generation is transported to the both sides of furnace body by circulating fan, then through abundant with sand core
After contact, another interface sent to heating room is concentrated by the air-intaking box at the top of furnace body, completes a cycle, the cycle side in the 4th area
Formula is on the contrary, to ensure the comprehensive heat drying of sand core；
Dehumidification system in main body cylinder block core surface drying furnace system is made of, hydrofuge the part such as exhaust fan, dehumidification tube and control valve
The inlet scoop of system is arranged at 4 points, per one, area inlet scoop, manual modulation valve door is equipped at each inlet scoop, for adjusting exhaust
Amount reduces heat loss to the greatest extent while meeting drying effect and ensureing production safety；
Cooling chamber in main body cylinder block core surface drying furnace system is made of, the same drying oven of chamber body structure chamber body and cooling blower system,
Cooling blower system is made of air blower and ajutage, is blowed chilled air into cooling chamber by 4 Low-noise air blowers, through sand
After core heat exchange, exhaust outlet of the hot off-air through top center is discharged by exhaust outlet；
By an exhaust fan factory is discharged by exhaust duct in hot gas by the exhausting exhaust system in main body cylinder block core surface drying furnace system
Room, outlet are higher than workshop top 1.5m, and outlet is set by rain cap.
3. a kind of hot air circulation core surface drying furnace system according to claim 1, it is characterised in that：
In the cylinder body auxiliary wick surface drying furnace system into furnace delivery table central roll Taoist priest 3.5m, this section of roller-way sets 2 supporting plate stations,
One to wait for position, one is transition position, and for transition position roller-way by two speed, one is quick 12m/min, one at a slow speed,
I.e. continuous conveying speed is consistent in stove, quickly at a slow speed between coupled using freewheel clutch；The high 700mm in roller-way face, rollgang
It is made of roller, sprocket wheel, chain and speed reducer, roller is fixed on by two self-aligning bearings in rack beams, and motorised rollerway is by oncontacting
Point realizes switchover operation automatically close to switch detection control；
Sand core watch dried furnace in the cylinder body auxiliary wick surface drying furnace system is through structure, firm shaped steel and steel plate welding system
Integral frame structure, merogenesis make, Assembling；Internal layer makes for heat zinc coating plate, and interlayer fills high-quality heat preservation rock, thickness
140mm；
In the cylinder body auxiliary wick surface drying furnace system combustion type heating room be made of shell, furnace lining and combustor etc., shell by
Shaped steel and steel plate welding are made, and the high-quality alumina silicate heat-preservation cotton of furnace lining, combustion chamber is welded for heat-resisting steel sheet and plate, and combustor is proportion adjustment
Formula natural gas burning machine special, burner match Energy saving burning nozzle and stable flame pan, automatic ignition, flame monitoring and alarm, servo air distribution
Mechanism, combustion fan, temperature proportional sensor and proportion adjustment controller, gas control valve group, gas pressure switch, purging dress
It sets and the functions such as control device；
Hot air circulating system in the cylinder body auxiliary wick surface drying furnace system is by circulating fan, air duct and fresh air replenishment valve
Composition is transported to the both sides of furnace body in the heat that the first, second and thirdth area heating room generates by circulating fan, then through being filled with sand core
Tap concentrates another interface sent to heating room after touch, by the air-intaking box at the top of furnace body, completes a cycle, the cycle in the 4th area
Mode is on the contrary, to ensure the comprehensive heat drying of sand core；
Dehumidification system in the cylinder body auxiliary wick surface drying furnace system is made of the part such as exhaust fan, dehumidification tube and control valve,
The inlet scoop of dehumidification system is arranged at 4 points, per one, area inlet scoop, manual modulation valve door is equipped at each inlet scoop, for adjusting
Capacity reduces heat loss to the greatest extent while meeting drying effect and ensureing production safety；
Cooling chamber in the cylinder body auxiliary wick surface drying furnace system is made of chamber body and cooling blower system etc., and chamber body structure is the same as dry
Dry stove, cooling blower system are made of air blower and ajutage, are blowed chilled air into cooling chamber by 4 Low-noise air blowers,
After sand core exchanges heat, exhaust outlet of the hot off-air through top center is discharged by exhaust outlet；
Exhausting exhaust system in the cylinder body auxiliary wick surface drying furnace system is arranged hot gas by exhaust duct by an exhaust fan
Go out workshop, outlet is higher than workshop top 1.5m, and outlet is set by rain cap.
4. a kind of hot air circulation core surface drying furnace system according to claim 1, it is characterised in that：
In the cylinder cap core surface drying furnace system into furnace delivery table central roll Taoist priest 3.1m, this section of roller-way sets 4 supporting plate stations, 2
To wait for position, 2 are transition position, and transition position roller-way is by two speed, and one is quick 12m/min, and one is at a slow speed, i.e., in stove
Continuous conveying speed is consistent, quickly at a slow speed between coupled using freewheel clutch；The high 700mm in roller-way face, rollgang by roller,
Sprocket wheel, chain and speed reducer composition, roller are fixed on by two self-aligning bearings in rack beams, and motorised rollerway is opened by contactless approach
Detection control is closed, realizes switchover operation automatically；
Sand core watch dried furnace in the cylinder cap core surface drying furnace system is through structure, and firm shaped steel and steel plate welding are made whole
Body frame structure, merogenesis make, Assembling；Internal layer makes for heat zinc coating plate, and interlayer fills high-quality heat preservation rock, thickness
140mm；
Combustion type heating room in the cylinder cap core surface drying furnace system is made of shell, furnace lining and combustor etc., and shell is by shaped steel
And steel plate welding is made, the high-quality alumina silicate heat-preservation cotton of furnace lining, combustion chamber is welded for heat-resisting steel sheet and plate, and combustor is proportional regulating type day
Right gas burning machine special, burner with Energy saving burning nozzle and stable flame pan, automatic ignition, flame monitoring and alarm, servo air distribution mechanism,
Combustion fan, temperature proportional sensor and proportion adjustment controller, gas control valve group, gas pressure switch, blow device and
The functions such as control device；
Hot air circulating system in the cylinder cap core surface drying furnace system is made of circulating fan, air duct and fresh air replenishment valve,
The both sides of furnace body are transported to by circulating fan in the heat that the first, second and thirdth area heating room generates, then through being come into full contact with sand core
Afterwards, another interface sent to heating room is concentrated by the air-intaking box at the top of furnace body, completes a cycle, the endless form phase in the 4th area
Instead, to ensure the comprehensive heat drying of sand core；
Dehumidification system in the cylinder cap core surface drying furnace system is made of the part such as exhaust fan, dehumidification tube and control valve, hydrofuge
The inlet scoop of system is arranged at 4 points, per one, area inlet scoop, manual modulation valve door is equipped at each inlet scoop, for adjusting exhaust
Amount reduces heat loss to the greatest extent while meeting drying effect and ensureing production safety；
Cooling chamber in the cylinder cap core surface drying furnace system is made of chamber body and cooling blower system etc., and chamber body structure is the same as dry
Stove, cooling blower system are made of air blower and ajutage, are blowed chilled air into cooling chamber by 4 Low-noise air blowers, passed through
After sand core heat exchange, exhaust outlet of the hot off-air through top center is discharged by exhaust outlet；
By an exhaust fan factory is discharged by exhaust duct in hot gas by the exhausting exhaust system in the cylinder cap core surface drying furnace system
Room, outlet are higher than workshop top 1.5m, and outlet is set by rain cap.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810372564.6A CN108526410A (en) | 2018-04-24 | 2018-04-24 | A kind of hot air circulation core surface drying furnace system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810372564.6A CN108526410A (en) | 2018-04-24 | 2018-04-24 | A kind of hot air circulation core surface drying furnace system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108526410A true CN108526410A (en) | 2018-09-14 |
Family
ID=63478298
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810372564.6A Pending CN108526410A (en) | 2018-04-24 | 2018-04-24 | A kind of hot air circulation core surface drying furnace system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108526410A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109739281A (en) * | 2019-01-16 | 2019-05-10 | 广西玉柴机器股份有限公司 | A kind of sand core skin drying furnace automatic temperature-control control method and system |
| WO2023063901A1 (en) * | 2021-10-15 | 2023-04-20 | Etna Deri̇ Mamülleri̇ Ve Teknoloji̇ Ürünleri̇ Sanayi̇ Ti̇caret Li̇mi̇ted Şi̇rketi̇ | Energy-saving heating and drying device |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2429281Y (en) * | 2000-07-04 | 2001-05-09 | 郭耀国 | Core drying coal furnace |
| CN201129910Y (en) * | 2007-11-22 | 2008-10-08 | 南京年达炉业科技有限公司 | Continuous type sand core coating surface drying furnace |
| CN201289282Y (en) * | 2008-11-06 | 2009-08-12 | 南京年达炉业科技有限公司 | Circulatory system for hot air of sand core watch dried furnace |
| CN202639229U (en) * | 2012-04-13 | 2013-01-02 | 南通普瑞特机械有限公司 | Conveying mechanism of sand core surface drying furnace |
| CN103736934A (en) * | 2014-01-02 | 2014-04-23 | 新兴河北工程技术有限公司 | Integrated sand core feeding and discharging device for drying room |
| CN203751254U (en) * | 2014-03-23 | 2014-08-06 | 辽宁沈车铸业有限公司 | Roller-type conveying mechanism of continuous sand core surface drying furnace |
| CN205008542U (en) * | 2015-08-25 | 2016-02-03 | 南通普瑞特机械有限公司 | Circulating hot air psammitolite surface drying stove |
| CN206936292U (en) * | 2017-07-13 | 2018-01-30 | 常州萨维利铸造技术有限公司 | A kind of automatic surface drying device of waterglass mo(u)lding line |
-
2018
- 2018-04-24 CN CN201810372564.6A patent/CN108526410A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2429281Y (en) * | 2000-07-04 | 2001-05-09 | 郭耀国 | Core drying coal furnace |
| CN201129910Y (en) * | 2007-11-22 | 2008-10-08 | 南京年达炉业科技有限公司 | Continuous type sand core coating surface drying furnace |
| CN201289282Y (en) * | 2008-11-06 | 2009-08-12 | 南京年达炉业科技有限公司 | Circulatory system for hot air of sand core watch dried furnace |
| CN202639229U (en) * | 2012-04-13 | 2013-01-02 | 南通普瑞特机械有限公司 | Conveying mechanism of sand core surface drying furnace |
| CN103736934A (en) * | 2014-01-02 | 2014-04-23 | 新兴河北工程技术有限公司 | Integrated sand core feeding and discharging device for drying room |
| CN203751254U (en) * | 2014-03-23 | 2014-08-06 | 辽宁沈车铸业有限公司 | Roller-type conveying mechanism of continuous sand core surface drying furnace |
| CN205008542U (en) * | 2015-08-25 | 2016-02-03 | 南通普瑞特机械有限公司 | Circulating hot air psammitolite surface drying stove |
| CN206936292U (en) * | 2017-07-13 | 2018-01-30 | 常州萨维利铸造技术有限公司 | A kind of automatic surface drying device of waterglass mo(u)lding line |
Non-Patent Citations (1)
| Title |
|---|
| 边牧文档: "通过式辅助芯涂料表干炉技术协议", 《道客巴巴》 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109739281A (en) * | 2019-01-16 | 2019-05-10 | 广西玉柴机器股份有限公司 | A kind of sand core skin drying furnace automatic temperature-control control method and system |
| WO2023063901A1 (en) * | 2021-10-15 | 2023-04-20 | Etna Deri̇ Mamülleri̇ Ve Teknoloji̇ Ürünleri̇ Sanayi̇ Ti̇caret Li̇mi̇ted Şi̇rketi̇ | Energy-saving heating and drying device |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| KR20130093502A (en) | Grain-drying facility | |
| CN105202912A (en) | Gas roller way kiln | |
| CN108526410A (en) | A kind of hot air circulation core surface drying furnace system | |
| CN102676760B (en) | Gas heating energy-saving and environment-friendly annealing furnace for cold-rolling aluminium materials | |
| CN201284352Y (en) | Roller hearth flue gas shielding gas atmosphere steel pipe heat processing furnace | |
| CN103043936B (en) | Expanded perlite ore preheating furnace and working method thereof | |
| CN202008289U (en) | Environmentally-friendly roller table type de nitration catalyst calcining furnace with degreasing function | |
| CN201534869U (en) | Continuous heating furnace for wheel mould | |
| CN213494735U (en) | High-efficiency energy-saving trolley type flame low-temperature furnace | |
| CN212955242U (en) | Double-side circulation aging furnace | |
| CN211177906U (en) | Double-flame heating and smoke-discharging adjustable trolley type heating furnace | |
| CN204141994U (en) | Regenerative gas heating furnace | |
| CN205192225U (en) | Gas roll table kiln | |
| CN214172941U (en) | Gas chamber type heating furnace | |
| CN102735043B (en) | High-efficient energy-saving multi-temperature district drying tunnel | |
| CN204294474U (en) | A kind of color coating incinerator heating system | |
| CN202988995U (en) | Expanded perlite ore sand preheating furnace | |
| CN202272930U (en) | Novel gas roller hearth furnace | |
| CN109425226B (en) | Off-line baking equipment | |
| CN209512412U (en) | A kind of novel gas hot air baking room structure | |
| CN109129864B (en) | Natural gas heating system of curing kiln | |
| CN206701646U (en) | A kind of steel workpiece continous way powder coating production line | |
| CN108072274A (en) | A kind of high-efficiency heat-accumulating tubular heater system | |
| CN201169602Y (en) | High-efficiency energy-saving type quenching and aging furnace | |
| CN104109753A (en) | Single air regenerative burner for roller hearth furnace |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180914 |
|
| RJ01 | Rejection of invention patent application after publication |