CN102032573B - Full premix gas cambered-cylinder infrared burner - Google Patents

Full premix gas cambered-cylinder infrared burner Download PDF

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Publication number
CN102032573B
CN102032573B CN 201010603832 CN201010603832A CN102032573B CN 102032573 B CN102032573 B CN 102032573B CN 201010603832 CN201010603832 CN 201010603832 CN 201010603832 A CN201010603832 A CN 201010603832A CN 102032573 B CN102032573 B CN 102032573B
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gas
combustor
plate
combustion gas
burner
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Expired - Fee Related
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CN 201010603832
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CN102032573A (en
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刘新
陈钢
刘颖
李斌
刘跃山
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刘新
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Abstract

The invention discloses a full premix gas cambered-cylinder infrared burner, and aims to achieve energy conservation, high efficiency, pollutant emission reduction and safety. The full premix gas cambered-cylinder infrared burner comprises a cambered-cylinder infrared radiation burner and a burner control head; a gas pipe orifice of a bottom plate of the burner control head is inserted into a gas elbow extending from a front axial tube of the burner; the bottom plate of the burner control head is fixed with a flange in the axial tube of the burner into a whole through screws; an outlet pipe interface of a full premix gas fan and the gas elbow of the burner are butted and fixed through screws; and a burning probe lead and an ignition discharge needle lead led out of the burner are connected to corresponding terminals of a burning controller and a pulse igniter.

Description

A kind of Full premix gas cambered-cylinder infrared burner
Technical field
The present invention relates to the road building machine field, specifically a kind of Full premix gas cambered-cylinder infrared burner.
Background technology
The daily repairing maintenance of bituminous paving has become the big event of road construction.The timely repairing of road surface damage disease, comprehensive refurbishment period existence unimpeded to the operation that guarantees road, that prolong bituminous paving very tremendous economic social benefit.Yet, asphalt for the required interpolation of maintenance of surface, owing to being local discrete amount, general little pavement disease is repaired aequum all in half ton, per hour process tens of equipment to the above compound of hundreds of tons so can not be started by mixing station, provide specially and repair the asphalt that uses; Field mix is difficult to again meet the road quality requirement, therefore, repairs required asphalt, mostly adopts softening rear use of cold ripe asphalt mixture heating.
The cold ripe asphalt of Present Domestic is in the heating means of road repair maintenance, and a kind of is that combustion gas or the electrical heating cavity of materials case structure heats in the heat radiation mode heating cabinet.The heats cold asphalt, the deficiency that adopts this mode of heating to exist is: box heating chamber transfers heat to asphalt by the casing heat radiation, because pitch stone compound conducts heat slow, if exist heating-up temperature high, the compound pitch of pressing close to hopper metal position is ageing failure at first; When temperature was suitable, nearly 2000kg material needed heating cold asphalt could be added to the temperature that needs in nearly 7-8 hour; This bin structure is feasible as heat mixture transportation insulation, as cold burden heating and uneconomical, also is difficult to satisfy the road asphalt instructions for use; Another kind is to adopt the spice cylinder, spray naked light with heat radiation heated asphalt compound and cylinder in cylinder opening one side with the diesel oil Full premix gas cambered-cylinder infrared burner, the deficiency that this heating cold burden mode exists is: because its ignition temperature of diesel engine naked light combustion heating is general all greater than more than 1300 ℃ and the skewness of flame temperature in cylinder, very easily cause compound medium pitch composition high temperature ageing, affect the pitch serviceability, Full premix gas cambered-cylinder infrared burner is done circumference combustion heating tradition to cylinder and is referred to as to fry the material mode of heating simultaneously, energy consumption is larger, fuel availability is low to be unfavorable for energy-conservationly, and diesel oil naked light Air–pollution From Combustion discharging is higher.
Summary of the invention
The objective of the invention is in order to solve the deficiencies in the prior art, a kind of energy-conservation, efficient, asphalt Full premix gas cambered-cylinder infrared burner of reducing pollutant emission, safety is provided.
The present invention includes cambered surface cylindricality infrared radiation burner, combustor control head; Combustor control head base plate Gas Pipe oral pore penetrates on the combustion gas bend pipe that the combustor front axle tube stretches out, burning control head base plate and combustor central siphon inner flange by screw be fixed as one, the outlet interface of the full premix blower fan of combustion gas and combustor combustion gas bend pipe be connected and be screwed slotting, the burning probe lead that combustor is drawn, the igniting spray point lead-in wire be connected to combustion controller, and with the pulse igniter corresponding terminal on.
Described cambered surface cylindricality infrared combustion machine by band about the cambered surface combustion gas chamber that is integrated of lower arc interior plate and combustion gas elbow pipe welding, metallic fiber flame veil plate, flame face protecting wire net, combustor outer cover plate, the bottom right arc outer panel that is integrated with the combustor front axle tube welding and combustor rear axle the lower-left arc outer panel, outer rim bending pressing plate, protecting wire net pressing plate, arcuate struts, the pulse firing spray point with ear and the probe that burns that are welded as a whole consist of; The metallic fiber flame veil plate, the covering that roll to extrados are installed in the outside, cambered surface combustion gas chamber, be screwed by outer rim bending pressing plate before and after it, the right side is screwed on the interior plate pillar after passing the combustion gas bend pipe by band combustor front axle tube bottom right arc outer panel, the left side is fixed on the interior plate pillar by the lower-left arc outer panel with the combustor rear axle, make the combustion gas chamber form one only wire side can evenly appear the cavity of air mixture; The inner side plane side plate of the front and back outer rim bending pressing plate outside the metallic fiber web plate is equipped with several band binauricular arc shape poles, igniting spray point and burning probe are installed at front side outer rim bending pressing plate middle part, its lead-in wire passes right outside side plate and enters between combustion gas bend pipe and the combustor front axle tube and lead to the burning control head from central siphon intraoral method orchid, cover the outer side plane of outer rim bending pressing plate before and after the flame face protecting wire net, the middle part is supported by band binauricular arc shape pole, about cover the outer arc side plate frame of left and right sides lower curved plate after, about use pressing plate, front and back are screwed by the combustor upper cover plate.
Described combustor control head comprises the cover plate of casing, the full premix blower fan of combustion gas, gas pressure-reducing valve, gas ratio valve, pulse igniter, combustion controller, gas inlet joint, control head socket, belt deflector guide rail; Wherein, casing is the welding cavity that contains base plate and five interior flangings of side plate, its top is the cambered surface side plate, the bottom is V-arrangement circular arc side plate, base plate V-arrangement center of arc opens circular hole can make the combustion gas bend pipe penetrate, four installing holes are arranged around the circular hole, be welded with the ventilation inlet tube at cavity top cambered surface side plate middle part, top left side be equipped with the gas inlet joint with connection by metal hose to the gas pressure-reducing valve inlet suction port, the gas pressure-reducing valve outlet connection with connection by metal hose to the switch valve inlet suction port, gas outlet is delivered to blower fan wind wheel center from the proportioning valve outlet connection with connection by metal hose to the blower fan gas conduct pipe at the accent Feng Gai center in blower fan wind chamber and is finished mixing and conveying of air and combustion gas, and combustion controller is screwed in casing top cambered surface side plate middle part, pressure-reducing valve, the proportioning valve integrated valve body, pulse igniter is installed on the base plate of casing, the control head socket connects cylinder control cabinet power supply and controls signal to combustion controller, controller also with the power supply lead wire of the full premix blower fan of combustion gas, gas switch valve, proportioning valve, pulse igniter, and the burning probe signals that connects from combustor is connected to controller, the high-voltage connection of combustor ignition electrode directly is connected with igniter output; Wherein the full premix volute of blower of combustion gas right side is equipped with buncher, left side and is equipped with that band is transferred the blower fan wind chamber of wind lid, the Feng Gai center is equipped with blower fan gas conduct pipe head, wherein gas conduct pipe extends blower fan wind wheel center, the blower fan output interface is fixedly connected with by mouth of pipe screw with combustor combustion gas bend pipe at last transferring;
Description of drawings
Accompanying drawing 1 is the axial cutaway view of the present invention.
Accompanying drawing 2 is for looking partial sectional view in the right-hand member of the present invention right side.
Among the figure: 1. Full premix gas cambered-cylinder infrared burner, 2. combustor control head, the 3. cover plate of belt deflector guide rail, 4. the full premix blower fan of combustion gas, 5. combustor front axle tube, 6. combustor rear axle, 7. cambered surface combustion gas chamber, 8. combustion gas bend pipe, 9. about lower arc interior plate, 10. interior plate pillar, 11. bottom right arc outer panels, 12. lower-left arc outer panels, 13. the volute of blower mouthpiece, 14. gas pressure-reducing valves, 15. gas inlet joints, 16. the control head socket, 17. ventilation inlet tubes, 18. pulse electronic ignition devices, 19. gas ratio valve, 20. outer rim bending pressing plate, 21. metallic fiber flame veil plates, 22. igniting spray points, 23. burning probe, 24. flame face protecting wire net, 25. band binauricular arc shape poles, 26. combustor outer cover plates, 27. protecting wire net pressing plate, 28. the central siphon inner flange, 29. igniter electrions lead-in wire, 30. switch valve inlet suction ports, 31. combustion controller, 32. buncher, 33. blower fan wind chambeies, 34. blower fan gas conduct pipes.
The specific embodiment
When Full premix gas cambered-cylinder infrared burner is installed from burning control head base plate Gas Pipe oral pore, be inserted in Full premix gas cambered-cylinder infrared burner (front axle tube stretch out on the Gas Pipe, and be fixed as one with will burn control head base plate and Full premix gas cambered-cylinder infrared burner central siphon inner flange of screw, the outlet interface of premix gas blower fan and combustion gas bend pipe are connected and are screwed inserting, the burning probe lead that will draw from Full premix gas cambered-cylinder infrared burner, the lead-in wire of igniting spray point is connected on combustion controller and the pulse igniter corresponding terminal.

Claims (2)

1. a Full premix gas cambered-cylinder infrared burner is characterized in that comprising cambered surface cylindricality infrared radiation burner, combustor control head; The combustion gas bend pipe that the combustor front axle tube stretches out, extend in the combustor control head base plate combustion gas mouth of pipe, combustor control head base plate and combustor front axle tube inner flange are fixed as one by screw, the outlet interface of the full premix blower fan of combustion gas and combustor combustion gas bend pipe are connected and are screwed inserting, the burning probe lead that combustor is drawn, the lead-in wire of igniting spray point is connected on the pulse igniter corresponding terminal on the combustion controller, cambered surface cylindricality infrared radiation burner by band about the cambered surface combustion gas chamber that is integrated of lower arc interior plate and combustion gas elbow pipe welding, metallic fiber flame veil plate, flame face protecting wire net, the combustor outer cover plate, the lower-left arc outer panel that the bottom right arc outer panel that is integrated with the combustor front axle tube welding and combustor rear axle are welded as a whole, outer rim bending pressing plate, the protecting wire net pressing plate, band binauricular arc shape pole, igniting spray point and burning probe consist of; The metallic fiber flame veil plate that rolls to extrados covers and is installed in the outside, cambered surface combustion gas chamber, be screwed by outer rim bending pressing plate before and after it, the right side is screwed on the interior plate pillar after passing the combustion gas bend pipe by band combustor front axle tube bottom right arc outer panel, the left side is fixed on the interior plate pillar by the lower-left arc outer panel with the combustor rear axle, make cambered surface combustion gas chamber form one only wire side can evenly appear the cavity of air mixture; The inner side plane side plate of the front and back outer rim bending pressing plate outside metallic fiber flame veil plate is equipped with several band binauricular arc shape poles, igniting spray point and burning probe are installed at front side outer rim bending pressing plate middle part, its lead-in wire passes right outside side plate and enters between combustion gas bend pipe and the combustor front axle tube and lead to the combustor control head from central siphon intraoral method orchid, cover the outer side plane of outer rim bending pressing plate before and after the flame face protecting wire net, the middle part is supported by band binauricular arc shape pole, about cover the outer arc side plate frame of left and right sides lower curved plate after, about use pressing plate, front and back are screwed by the combustor upper cover plate.
2. Full premix gas cambered-cylinder infrared burner as claimed in claim 1 is characterized in that the combustor control head comprises the cover plate of casing, the full premix blower fan of combustion gas, gas pressure-reducing valve, gas ratio valve, pulse igniter, combustion controller, gas inlet joint, control head socket, belt deflector guide rail; Wherein, casing is the welding cavity that contains base plate and five interior flangings of side plate, its top is the cambered surface side plate, the bottom is V-arrangement circular arc side plate, circular hole is opened at V-arrangement circular arc side plate center, bottom can make the combustion gas bend pipe penetrate, four installing holes are arranged around the circular hole, be welded with the ventilation inlet tube at cavity top cambered surface side plate middle part, top left side be equipped with the gas inlet joint with connection by metal hose to the gas pressure-reducing valve inlet suction port, the gas pressure-reducing valve outlet connection is connected to the gas ratio valve inlet suction port, gas ratio valve gas outlet joint is with the blower fan gas conduct pipe of connection by metal hose to the accent Feng Gai center in blower fan wind chamber, deliver to blower fan wind wheel center and finish mixing and conveying of air and combustion gas, combustion controller is screwed in casing top cambered surface side plate middle part, pressure-reducing valve, the gas ratio valve integrated valve body, pulse igniter is installed on the base plate of casing, the control head socket connects cylinder control cabinet power supply and controls signal to combustion controller, controller also with the power supply lead wire of the full premix blower fan of combustion gas, gas switch valve, gas ratio valve, pulse igniter, and connect from the burning probe signals that combustor connects, the high-voltage connection of igniting spray point is directly exported with igniter and is connected; Wherein the full premix volute of blower of combustion gas right side is equipped with buncher, the left side is equipped with the blower fan wind chamber that band is transferred the wind lid, transferring the Feng Gai center that blower fan gas conduct pipe head is installed, wherein gas conduct pipe extends blower fan wind wheel center, and the blower fan output interface is fixedly connected with by mouth of pipe screw with combustor combustion gas bend pipe at last.
CN 201010603832 2010-12-13 2010-12-13 Full premix gas cambered-cylinder infrared burner Expired - Fee Related CN102032573B (en)

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CN 201010603832 CN102032573B (en) 2010-12-13 2010-12-13 Full premix gas cambered-cylinder infrared burner

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Application Number Priority Date Filing Date Title
CN 201010603832 CN102032573B (en) 2010-12-13 2010-12-13 Full premix gas cambered-cylinder infrared burner

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CN102032573B true CN102032573B (en) 2013-03-27

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102777903B (en) * 2011-05-13 2014-10-22 烟台众德环保设备科技有限公司 Intelligent and anti-corrosive type metal fiber surface burner

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3801212A (en) * 1971-03-30 1974-04-02 Cutler Repaving Ass Heater for asphalt concrete roadways and the like
CN1102246A (en) * 1993-10-25 1995-05-03 邓和平 Premixing high-intensity combustion technology and burner
CN2322969Y (en) * 1997-07-08 1999-06-09 薛自力 Direct combustion fast asphalt heating device
CN1662775A (en) * 2002-05-15 2005-08-31 热设计设备股份有限公司 Gas fired radiant heating unit and method of operation thereof
CN101718073A (en) * 2009-10-30 2010-06-02 常熟市高思达仪器设备有限公司 Heating mechanism of asphalt pavement heater

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2686709B2 (en) * 1993-10-02 1997-12-08 利倉瀝青工業株式会社 Heating device for welding waterproof sheets

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3801212A (en) * 1971-03-30 1974-04-02 Cutler Repaving Ass Heater for asphalt concrete roadways and the like
CN1102246A (en) * 1993-10-25 1995-05-03 邓和平 Premixing high-intensity combustion technology and burner
CN2322969Y (en) * 1997-07-08 1999-06-09 薛自力 Direct combustion fast asphalt heating device
CN1662775A (en) * 2002-05-15 2005-08-31 热设计设备股份有限公司 Gas fired radiant heating unit and method of operation thereof
CN101718073A (en) * 2009-10-30 2010-06-02 常熟市高思达仪器设备有限公司 Heating mechanism of asphalt pavement heater

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
JP特开平7-102715A 1995.04.18

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Granted publication date: 20130327

Termination date: 20131213