CN102041638A - Cellucotton depiler - Google Patents
Cellucotton depiler Download PDFInfo
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- CN102041638A CN102041638A CN2011100070890A CN201110007089A CN102041638A CN 102041638 A CN102041638 A CN 102041638A CN 2011100070890 A CN2011100070890 A CN 2011100070890A CN 201110007089 A CN201110007089 A CN 201110007089A CN 102041638 A CN102041638 A CN 102041638A
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- cellucotton
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Abstract
The invention discloses a depilerfor producing and processing hot cellucotton, in particular to equipment for preparing cellucotton by carrying out mixing and heat processing on low melting point fibers (meldable fibers) and other fibers. The depiler comprises a frame, a width adjusting mechanism, a feed distributing mechanism arranged on the width adjusting mechanism, and a mechanism for controlling the feed divider to move up and down and back and forth, wherein the feed distributing mechanism comprises a base, fixing rakes arranged in parallel, horizontally movable rakes, and a control device of the horizontally movable rakes; the fixing rakes and the horizontally movable rakes are positioned on the lower side of the base and are formed by integrating a plurality of strips in parallel and vertically in a line with a certain space; and the fixing rakes are positioned on the inner side of the frame and are fixed to the base. The depiler also comprises a recovery device and a pusher mechanism. By utilizing the depiler provided by the invention, the production process of cellucotton can be improved, thick cellucotton can be cut normally, and the recovery rate and perfectness ratio of raw materials are improved obviously.
Description
Affiliated technical field
The present invention relates to a kind of depiler that is used for the cellucotton production and processing, more particularly, relate to the equipment that a kind of use low-melting fiber (meldable fibre) and other mixed with fibers heat treatment prepare cellucotton, this equipment is mainly used in the equipment between moulding in the fiber cotton preparing process, the bonding typing of heat baking.
Background technology
Be widely used in amenitiess such as household articless such as mattress, seat cushion, flocculus, the medical operation tablecloth, nursing care bed sheet, automobile sound-absorbing insulation material for building, the industrial filter material insulation material of air of industry location pre-filtering, dress ornament liner and field such as heat insulating material formed by the cellucotton product that adopts fiber production, and cellucotton is produced more employing gum sprayed cotton technology or hot melting wool technology, and these two kinds of technologies are had nothing in common with each other.
And the fibrocortex of hot melting wool technology utilization low melting point composite short fiber has the watery fusion performance, fusion under the low temperature of 110～180 degree (portioned product 100 or 120 ℃ of degrees centigrade of dry heat conditions under be the fiber of melting adhesion, and the fusing point of ordinary polyester staple fibre is more than 255 degree), the peripheral part of fusing is as glue, bonding with other fibers, have the function of adhesive.The low-melting fiber kind has many kinds, comprises low-melting fiber that LMF (4080 low-melting fiber), low melting point polyolefin hot adhesion fiber, polyester composite spinning produce, low-melting point polyester, polypropylene, polyamide-based hot melt adhesive, low-melting random copolymerization modified poly ester etc.Adopt two or more fiber through special processing, the method for utilization Physical Processing is evenly mixed a kind of low-melting fiber and other fiber, after heating, makes Stability Analysis of Structures.
Existing hot melting wool production Technology has many, technological process generally include out material, comb and parallel cotton fibers prior to spinning, moulding, heat baking bonding, finalize the design, cut etc.Be called the technical scheme of stock utilization " in a kind of fabric cotton productive technology improve " (application (patent) number: 200510036944.5 as: the name of application on 09 02nd, 2005, open (bulletin) number: CN1924127, open (bulletin) day: 2007.03.07) patented technology.This invention provides the technical scheme that improves stock utilization in a kind of fabric cotton productive technology, the technological process of production comprises: open and wrap the mixing of weighing, feeding, electronic scale weighing, the preformation net, the combing air lay, high fluffy, HEAT SETTING, cut, it is characterized in that: high fluffy technology makes fiber under the action of high-speed airflow that centrifugal force that the high speed rotary cylinder produces and the special beam wind machine that is contained in machine top produce, come off from the cylinder crown, along with air-flow is deposited in on the lace curtaining through the air channel, air draught road under the curtain is connected with the multistage axial flow blower fan of three groups of parallel connections, and it is adjustable to control the laterally even of attraction air-flow that suction inlet is wedge shape; High fluffy air draught cylinder on curtain links to each other with one group of multistage axial flow blower fan, cylinder is positioned at its inner rotatable air draught road by one and the surperficial cylindrical that is covered with suction hole is formed, make fiber become the chance that obtains repeatedly to overlap cohesion on the lace curtaining, thereby obtain the fibre web of uniformity.
Suchlike technical scheme has a lot, cut after the HEAT SETTING, usually all can produce a large amount of leftover pieces, because behind the heat setting process, the ordinary polyester staple fibre with low melting point composite short fiber hot melt curing molding, leftover pieces can not recover original fiber properties, producer is as processing mostly, even recycle, must use by being added in the raw material on a small quantity after smashing, value is very low.
If before HEAT SETTING, cut, unnecessary leftover pieces because fiber does not have curing molding, therefore can utilize fully again again, do not influence its use value, but the cellucotton before the HEAT SETTING is very fluffy, extremely flexible through opening material, comb and parallel cotton fibers prior to spinning, moulding, adopt habitual branch incision technology, can't carry out, particularly cutting of thick fiber cotton as thick mattress, seat cushion is more difficult at all.
Be to cut and adopt cutter or emery wheel to divide incision technology to have following defective at least after the traditional HEAT SETTING:
1. cut after the HEAT SETTING, fiber hot melt curing molding can not be replied original good characteristic of raw material, and recovery value lowers greatly, even can't use;
2. adopt cutter or emery wheel to divide incision technology to produce cellucotton and destroy, even recycle, the characteristic of cellucotton also can reduce greatly;
3. even cut before being improved to HEAT SETTING, because cotton by conventional method to thick fiber, the cellucotton before the HEAT SETTING is through opening material, comb and parallel cotton fibers prior to spinning, moulding, and is very fluffy, extremely flexible, adopts habitual branch incision technology, can't carry out at all.
Summary of the invention
The present invention is directed to deficiency that existing hot melting wool production technology and equipment cuts and cause a large amount of wastes of raw material and defective such as can't normally cut, provide a kind of and improve the fabric cotton productive technology flow process and the thick fiber cotton can normally be cut, the raw material rate of recovery and serviceability rate obviously improve cellucotton depiler to the thick fiber cotton.
The principle of a kind of cellucotton depiler of the present invention improvement part is: with cutting after the prior art HEAT SETTING to be improved to before the HEAT SETTING super wide cellucotton is separated, adopt 2 similar farm implements-tooth harrow operation principles simultaneously, one of them is fixed, another carries out laterally moving with super wide cellucotton separately, characteristic that can the damaged fiber cotton, recovery value heightens, and overcomes prior art and defective such as can't normally cut to the thick fiber cotton.
The present invention is achieved in that a kind of cellucotton depiler, comprise frame 1, width adjusting mechanism 2, described frame 1 is arranged on the cellucotton production line, width adjusting mechanism 2 is arranged on the frame 1, it is characterized in that: this depiler also comprises the material toggling mechanism 3 that is installed on the width adjusting mechanism 2 and controls it and moves forward and backward mechanism 4 up and down, described material toggling mechanism 3 comprises pedestal 31, the fixedly rake that is set up in parallel 32 and can laterally move rake 33 and can laterally move and harrow 33 control device 34, described fixedly rake 32 and can laterally move rake 33 and be located at pedestal 31 downsides and form by the side by side upright certain intervals set in one line of some long strip shape objects, fixing rake 32 is positioned at frame 1 inboard and is fixed on the pedestal 31.
Described fixedly rake 32 is corresponding arranged in a crossed manner with the long strip shape object on can laterally moving rake 33.
Described material toggling mechanism 3 is arranged on and moves forward and backward up and down under the mechanism 4.
Described rake 33 the control device 34 that can laterally move is respectively compressed gas pipe valve, cylinder, connecting rod and connects according to this.
The described mechanism 4 that moves forward and backward up and down comprises reciprocating mechanism 4a and moves forward and backward the 4b of mechanism,
Described reciprocating mechanism 4a is that compressed gas pipe valve, cylinder 41, connecting rod 40 connect successively, moves forward and backward the 4b of mechanism and embeds connection vertical guide rail 42, and connecting rod 40 the other end lean and move forward and backward the 4b of mechanism,
The described 4b of mechanism that moves forward and backward comprises that the servomotor 43 that is installed on the support 46 and threaded screw mandrel 44, the screw mandrel 44 of transmission thereof pass material toggling mechanism 3 pedestals 31.
The described 4b of mechanism that moves forward and backward comprises that also is installed on the support 46 guide rail 45 parallel with screw mandrel 44, and an end of material toggling mechanism 3 pedestals 31 embeds and connects.
Described width adjusting mechanism 2 comprises threaded screw rod 22, connects runner 21 in the outside by frame 1, and screw rod 22 passes material toggling mechanism 3 and controls on its pedestal that moves forward and backward mechanism 4 up and down 23.
Be provided with retracting device after the sub-material near described material toggling mechanism 3 outsides, this retracting device comprises recovery channel and interior induced-draught fan thereof, and the recovery channel actinal surface is to material toggling mechanism 3.By recovery recovery channel and interior induced-draught fan thereof the cellucotton that reclaims is directly got back to the operation that feeds intake, convenient and swift.
Operation behind this depiler, pusher 5 also is set, this pusher 5 comprises pusher support 50, pusher support 51 and is positioned at the control device of support 51 lower edge guide rails, 53 transversely movable push pedals 52 and push pedal 52 that the control device of push pedal 52 comprises that compressed gas pipe valve, cylinder, connecting rod 54 connect successively.Adopt pusher, make the cellucotton after the sub-material more smooth.
A kind of cellucotton depiler of the present invention has following beneficial effect:
1. conventional process flow generally included out that material, comb and parallel cotton fibers prior to spinning, moulding, heat baking are bonding, cut after the typing in finalizing the design, cut etc., be improved to out material, comb and parallel cotton fibers prior to spinning, moulding and carry out sub-material, after the sub-material super wide redundance being got back to preceding operation utilizes again, remaining continues operation by normal flow, reduce or avoid finalizing the design after the waste of material of cutting again;
2. the present invention adopts 2 similar farm implements-tooth harrow operation principles to cellucotton sub-material main member, one of them is fixed, another carries out laterally moving with super wide cellucotton separately, can the damaged fiber cotton, favourable optimum utilization, avoid in the traditional handicraft with cutter or emery wheel particularly adopting the tooth harrow sub-material to solve the technical barrier that to cut the cotton conventional method of thick fiber to the destruction of cellucotton;
Below in conjunction with accompanying drawing a kind of cellucotton depiler of the present invention embodiment is elaborated.Described embodiment is that the mode with the indefiniteness example provides:
Fig. 1 is a kind of cellucotton depiler of the present invention structural representation;
Fig. 2 is a kind of cellucotton depiler of the present invention material toggling mechanism structural representation;
Fig. 3 moves forward and backward mechanism's longitudinal sectional view up and down for a kind of cellucotton depiler of the present invention;
Fig. 4 moves forward and backward mechanism's transverse sectional view up and down for a kind of cellucotton depiler of the present invention;
Fig. 5 is a kind of cellucotton depiler of the present invention width adjusting mechanism structural representation;
Fig. 6 is a kind of cellucotton depiler of the present invention pusher structural representation.
Marginal data: 0---cellucotton production line 1----frame
The threaded screw rod 23----of 2----width adjusting mechanism 21-runner 22----pedestal
The fixing rake of the 3---material toggling 31----of mechanism pedestal 32-----33----can laterally move rake
34-----can laterally move the control device of rake
4----moves forward and backward the 4a-----of mechanism reciprocating mechanism 4b-----up and down and moves forward and backward mechanism
40----connecting rod 41----cylinder 42---vertical guide rail 43---servomotor
44---screw mandrel 45---guide rail 46----moves forward and backward the support of mechanism
5----pusher 51----pusher support 52-----push pedal 53------guide rail
The 54-----connecting rod
6-----pneumatic system and electric control system
The specific embodiment
Referring to Fig. 1 is a kind of cellucotton depiler of the present invention structural representation, this cellucotton depiler, be arranged in cellucotton production line preparation technology moulding, equipment between the bonding typing of heat baking, comprise frame 1, width adjusting mechanism 2, frame 1 is arranged on the cellucotton production line 0, cellucotton production line 0 passes frame 1, width adjusting mechanism 2 is arranged on the frame 1, also comprise the material toggling mechanism 3 that is installed on the width adjusting mechanism 2 and control it and move forward and backward mechanism 4 and relevant pneumatic system and electric control system 6 up and down, pneumatic system and electric control system 6 adopt prior art to install in conjunction with action design of the present invention, exceed narration at this.Now associated mechanisms of the present invention is introduced respectively.
Referring to Fig. 2 is a kind of cellucotton depiler of the present invention material toggling mechanism structural representation, material toggling mechanism 3 comprises pedestal 31, the fixedly rake 32 that is set up in parallel and can laterally move rake 33 and can laterally move and harrow 33 control device 34, fixing rake 32 and can laterally move rake 33 and be located at pedestal 31 downsides and form by the side by side upright certain intervals set in one line of some long strip shape objects, fixing rake 32 is positioned at frame 1 inboard and is fixed on the pedestal 31.
Can laterally move rake 33 control device 34 and be respectively compressed gas pipe valve, cylinder, connecting rod and connect successively, by the break-make of compressed gas, control can laterally be moved and be harrowed 33 reciprocating motions.
Referring to Fig. 3 move forward and backward mechanism's longitudinal sectional view up and down for a kind of cellucotton depiler of the present invention, a kind of cellucotton depiler of Fig. 4 moves forward and backward mechanism's transverse sectional view up and down; Move forward and backward mechanism 4 up and down and be arranged on the material toggling mechanism 3, do not get rid of other modes certainly.
For adapting to industrial-scale production, control device to cellucotton depiler material toggling mechanism 3 promptly moves forward and backward mechanism up and down, after requirement is carried out sub-material to material toggling mechanism 3 insertion cellucottons, lift reach immediately, after inserting cellucotton again and carrying out sub-material, lift reach immediately, keep synchronous with production line, operation repeatedly promptly requires to move forward and backward up and down mechanism 4 and comprises reciprocating mechanism 4a and move forward and backward the 4b of mechanism, is achieved.
Reciprocating mechanism 4a is that compressed gas pipe valve, cylinder 41, connecting rod 40 connect according to this, moves forward and backward the 4b of mechanism and embeds connection vertical guide rail 42, and connecting rod 40 the other end lean and move forward and backward the 4b of mechanism,
Move forward and backward the 4b of mechanism and comprise that the servomotor 43 that is installed on the support 46 and threaded screw mandrel 44, the screw mandrel 44 of transmission thereof pass material toggling mechanism 3 pedestals 31.For keeping synchronous with production line, can tachogenerator be set at production line, servomotor 43 run signal or instruction are provided.
Move forward and backward the 4b of mechanism and comprise that also is installed on the support 46 guide rail 45 parallel with screw mandrel 44, an end of material toggling mechanism 3 pedestals 31 embeds and connects.Keep moving forward and backward the 4b of mechanism even running.
Referring to Fig. 5 is a kind of cellucotton depiler of the present invention width adjusting mechanism structural representation, width adjusting mechanism 2 comprises threaded screw rod 22, connects runner 21 in the outside by frame 1, and screw rod 22 passes material toggling mechanism 3 and controls on its pedestal that moves forward and backward mechanism 4 up and down 23.By rotating wheel 21, drive screw rod 22 and rotate, interlock material toggling mechanism 3 and control it and move forward and backward mechanism 4 up and down and move forward and backward on pedestal 23 realizes the purpose of depiler width adjustment, and is very convenient quick.
Referring to Fig. 6 is a kind of cellucotton depiler of the present invention pusher structural representation, this pusher 5 comprises pusher support 50, pusher support 51 and is positioned at the control device of support 51 lower edge guide rails, 53 transversely movable push pedals 52 and push pedal 52 that the control device of push pedal 52 comprises that compressed gas pipe valve, cylinder, connecting rod 54 connect successively.Because the sub-material operation of preceding operation, it is outstanding to have a spot of cellucotton, adopts pusher regular, makes the cellucotton after the sub-material more smooth.
Above-mentioned frame 1, width adjusting mechanism 2, material toggling mechanism 3 and control it and move forward and backward mechanism 4, pusher 5, pneumatic system and electric control system 6 actings in conjunction up and down are to realize a kind of cellucotton depiler of the present invention purpose.
Certainly, the invention is not restricted to address the embodiment shown in the accompanying drawing, modification and equivalent transformation that the spirit of Fan Yiben creation is done, or adopt various deformation on this basis, all belong in the protection domain of the present invention.
Claims (9)
1. cellucotton depiler, comprise frame (1), width adjusting mechanism (2), described frame (1) is arranged on the cellucotton production line, width adjusting mechanism (2) is arranged on the frame (1), it is characterized in that: this depiler also comprises the material toggling mechanism (3) that is installed on the width adjusting mechanism (2) and controls it and moves forward and backward mechanism (4) up and down
The fixedly rake (32) that described material toggling mechanism (3) comprises pedestal (31), be set up in parallel and can laterally move rake (33) and can laterally move the control device (34) of rake (33), it is inboard and be fixed on the pedestal (31) that described fixedly rake (32) and can laterally move rake (33) and be located at pedestal (31) downside and form by the side by side upright certain intervals set in one line of some long strip shape objects, fixing rake (32) are positioned at frame (1).
2. a kind of cellucotton depiler according to claim 1 is characterized in that: described fixedly rake (32) is corresponding arranged in a crossed manner with the long strip shape object that can laterally move on the rake (33).
3. a kind of cellucotton depiler according to claim 1 and 2 is characterized in that: described material toggling mechanism (3) is arranged on and moves forward and backward up and down under the mechanism (4).
4. a kind of cellucotton depiler according to claim 1 and 2 is characterized in that: the described control device (34) that can laterally move rake (33) is respectively compressed gas pipe valve, cylinder, connecting rod and connects according to this.
5. a kind of cellucotton depiler according to claim 1 and 2 is characterized in that: the described mechanism (4) that moves forward and backward up and down comprises reciprocating mechanism (4a) and moves forward and backward mechanism (4b),
Described reciprocating mechanism (4a) is that compressed gas pipe valve, cylinder (41), connecting rod (40) connect according to this, moves forward and backward mechanism (4b) and embeds and connect vertical guide rail (42), and connecting rod (40) the other end leans and moves forward and backward mechanism (4b),
The described mechanism (4b) that moves forward and backward comprises that the servomotor (43) that is installed on the support (46) and threaded screw mandrel (44), the screw mandrel (44) of transmission thereof pass material toggling mechanism (3) pedestal (31).
6. a kind of cellucotton depiler according to claim 5, it is characterized in that: the described mechanism (4b) that moves forward and backward comprises that also is installed in a upward guide rail (45) parallel with screw mandrel (44) of support (46), and an end of material toggling mechanism (3) pedestal (31) embeds and connects.
7. a kind of cellucotton depiler according to claim 1 and 2, it is characterized in that: described width adjusting mechanism (2) comprises threaded screw rod (22), connects runner (21) in the outside by frame (1), and screw rod (22) passes material toggling mechanism (3) and controls on its pedestal that moves forward and backward mechanism (4) up and down (23).
8. a kind of cellucotton depiler according to claim 1 and 2, it is characterized in that: close described material toggling mechanism (3) outside is provided with the retracting device after the sub-material, this retracting device comprises recovery channel and interior induced-draught fan thereof, and the recovery channel actinal surface is to material toggling mechanism (3).
9. a kind of cellucotton depiler according to claim 1 and 2, it is characterized in that: operation behind this depiler, pusher (5) also is set, this pusher (5) comprises pusher support (50), pusher support (51) and is positioned at the transversely movable push pedal of support (51) lower edge guide rail (53) (52) and the control device of push pedal (52) that the control device of push pedal (52) comprises that compressed gas pipe valve, cylinder, connecting rod (54) connect successively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100070890A CN102041638A (en) | 2011-01-13 | 2011-01-13 | Cellucotton depiler |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100070890A CN102041638A (en) | 2011-01-13 | 2011-01-13 | Cellucotton depiler |
Publications (1)
| Publication Number | Publication Date |
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| CN102041638A true CN102041638A (en) | 2011-05-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011100070890A Pending CN102041638A (en) | 2011-01-13 | 2011-01-13 | Cellucotton depiler |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107779993A (en) * | 2016-08-31 | 2018-03-09 | 广东美梦思床具有限公司 | New technique on cellucotton sub-material |
| CN112569160A (en) * | 2021-01-14 | 2021-03-30 | 钟永莲 | Hair loss prevention hair washing water extract processing apparatus |
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|---|---|---|---|---|
| US1483495A (en) * | 1923-09-15 | 1924-02-12 | Vishloff John | Wool-combing implement |
| CN2732119Y (en) * | 2004-07-21 | 2005-10-12 | 刘明春 | Width regulating device for automobile carpet production line |
| CN1740409A (en) * | 2005-09-15 | 2006-03-01 | 阿克苏溢达棉业有限公司 | Impact cutter type roller cotton gin |
| CN2839200Y (en) * | 2005-09-30 | 2006-11-22 | 佛山市顺德区汉达精密电子科技有限公司 | Automatic cleaning device for production line |
| CN201099788Y (en) * | 2007-08-16 | 2008-08-13 | 石狮市宏运机械制造有限公司 | Stripe cutting machine tape width fine setting device |
| CN201184748Y (en) * | 2008-03-27 | 2009-01-21 | 莱芜钢铁集团粉末冶金有限公司 | Distributor |
| CN201357339Y (en) * | 2009-02-26 | 2009-12-09 | 上海友声衡器有限公司 | Material shifting device |
| CN201519977U (en) * | 2009-06-25 | 2010-07-07 | 安徽鸿宇电气技术有限公司 | Novel conveying belt cutting machine |
| CN201567494U (en) * | 2009-12-21 | 2010-09-01 | 凌霄汉 | Expandable polyethylene trimming and cutting machine |
| CN201952603U (en) * | 2011-01-13 | 2011-08-31 | 黄显飚 | Cellucotton separator |
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2011
- 2011-01-13 CN CN2011100070890A patent/CN102041638A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1483495A (en) * | 1923-09-15 | 1924-02-12 | Vishloff John | Wool-combing implement |
| CN2732119Y (en) * | 2004-07-21 | 2005-10-12 | 刘明春 | Width regulating device for automobile carpet production line |
| CN1740409A (en) * | 2005-09-15 | 2006-03-01 | 阿克苏溢达棉业有限公司 | Impact cutter type roller cotton gin |
| CN2839200Y (en) * | 2005-09-30 | 2006-11-22 | 佛山市顺德区汉达精密电子科技有限公司 | Automatic cleaning device for production line |
| CN201099788Y (en) * | 2007-08-16 | 2008-08-13 | 石狮市宏运机械制造有限公司 | Stripe cutting machine tape width fine setting device |
| CN201184748Y (en) * | 2008-03-27 | 2009-01-21 | 莱芜钢铁集团粉末冶金有限公司 | Distributor |
| CN201357339Y (en) * | 2009-02-26 | 2009-12-09 | 上海友声衡器有限公司 | Material shifting device |
| CN201519977U (en) * | 2009-06-25 | 2010-07-07 | 安徽鸿宇电气技术有限公司 | Novel conveying belt cutting machine |
| CN201567494U (en) * | 2009-12-21 | 2010-09-01 | 凌霄汉 | Expandable polyethylene trimming and cutting machine |
| CN201952603U (en) * | 2011-01-13 | 2011-08-31 | 黄显飚 | Cellucotton separator |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107779993A (en) * | 2016-08-31 | 2018-03-09 | 广东美梦思床具有限公司 | New technique on cellucotton sub-material |
| CN112569160A (en) * | 2021-01-14 | 2021-03-30 | 钟永莲 | Hair loss prevention hair washing water extract processing apparatus |
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Application publication date: 20110504 |