CN102041176A - Method for preparing low temperature epoxy fatty acid branched-chain alcohol ester improver for biodiesel and application thereof - Google Patents

Method for preparing low temperature epoxy fatty acid branched-chain alcohol ester improver for biodiesel and application thereof Download PDF

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CN102041176A
CN102041176A CN2011100083320A CN201110008332A CN102041176A CN 102041176 A CN102041176 A CN 102041176A CN 2011100083320 A CN2011100083320 A CN 2011100083320A CN 201110008332 A CN201110008332 A CN 201110008332A CN 102041176 A CN102041176 A CN 102041176A
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oil
acid
branched
biofuel
ester
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蒋剑春
陈洁
聂小安
李科
常侠
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JIANGSU QIANGLI BIO-ENERGY Co Ltd
Institute of Chemical Industry of Forest Products of CAF
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JIANGSU QIANGLI BIO-ENERGY Co Ltd
Institute of Chemical Industry of Forest Products of CAF
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel

Abstract

The invention discloses a method for preparing a low temperature epoxy fatty acid branched-chain alcohol ester improver for biodiesel and application thereof. The method comprises the steps of taking natural oil and branched-chain alcohol as raw materials to react in the presence of a catalyst, and carrying out distilling, standing and layering on the product to obtain supernatant fatty acid branched-chain alcohol ester; and then mixing the fatty acid branched-chain alcohol ester with formic acid, adding an epoxidation catalyst, reacting while dropwise adding hydrogen peroxide, and carrying out standing, layering, neutralizing and dewatering on the product to obtain epoxy fatty acid branched-chain alcohol ester. The invention develops an epoxy fatty acid branched-chain alcohol ester improver aiming at the characteristics of biodiesel. The method has the following beneficial effects: by branching bonds of fatty acid ester and introducing a polar group onto the interior double bond structure of the fatty acid ester, the improver can be easily mixed with the biodiesel to form uniform solution, thus being beneficial to blocking further growth of solid crystals; and after different oil-based biodiesels and the improver are mixed, the low temperature fluidity of the biodiesels can be obviously improved, the condensation point and cold filter point can be reduced by 5-15 DEG C, the calorific value can be improved, and the viscosity can be reduced.

Description

The method and the application thereof that prepare epoxyfatty acid branched-chain alcoho ester biological diesel oil at low-temperature improving agent
Technical field
The invention belongs to the preparation method of biofuel pour point depressant, be specifically related to a kind of by preparing the method that epoxyfatty acid side chain alcohol ester improves biodiesel lower-temperature fluidity.
Background technology
Biofuel is a kind of important renewable and clean energy resource, generally carries out transesterify by methyl alcohol and grease or esterification makes.The performance that it is close with petrifaction diesel, good recyclability and environmental-protecting performance advantage also have been subjected to extensive concern.But because the influence of chain saturated fatty acids component and impurities, the condensation point and the cold filter clogging temperature of biofuel are higher, and low-temperature fluidity is poor, separate out the crystallization meeting and stop up engine, and it is restricted aspect practical application, and commercialization is obstructed greatly.Thereby the research that improves the biofuel low-temperature performance is very necessary.
The method of the raising biofuel low-temperature performance of using mainly contains three kinds at present: 1. winterization is handled, and can remove high melting point component, but can lose 13~20% product, and productive rate is lower, serious waste of resources;
Figure 2011100083320100002DEST_PATH_IMAGE001
Sneak into a certain amount of refined diesel oil, can significantly reduce the condensation point of biofuel, but little, and still can not break away from dependence the mineral substance oil to the cold filter clogging temperature and the viscosity influence of mixture;
Figure 520030DEST_PATH_IMAGE002
Adding pour point depressant, mainly is to add diesel pour inhibitor and the low temperature improvers that is fit to different biofuel.Diesel pour inhibitor has the effect that reduces the biofuel condensation point to a certain extent, but to almost not influence of cold filter clogging temperature, the pour point depression effect similar to petrifaction diesel do not occur.And, develop one of research direction that the improving agent that is fit to different biofuel is this area and focus at the biodiesel fuel component constructional feature.According to biofuel self structure character, there is the investigator to adopt the method for on the long linear of fatty acid ester, introducing side chain and utilizing biofuel internal double bonds structure to carry out the selectivity addition to come pour point depression.The former utilizes the difference of space structure, makes the polarization of molecule asymmetry, and the latter makes system and biofuel structural similitude by introducing polar group, is easy to mix, and the blocking-up solid crystal increases, thereby improves the biodiesel lower-temperature fluidity energy.The research report of existing American scholar points out that Virahol and sec-butyl alcohol have reduced by 7~11 ℃ and 12~14 ℃ respectively than corresponding methyl esters Tc.The domestic pour point depression performance that also has research to report the rapeseed oil epoxy aliphatic acid methyl ester, utilize biofuel to contain the characteristics of double bond structure, on the biofuel structure, introduce the polar group of some amount, to increase the polarity of biofuel self, reach the purpose that reduces biofuel cold filter clogging temperature and zero pour.The result shows that rapeseed oil biofuel cold filter clogging temperature has reduced by 3 ℃, but to not influence of zero pour.
 
Summary of the invention
In order to solve low temperature improvers that prior art exists shortcoming to the DeGrain of the cold filter clogging temperature that reduces biofuel, the present invention provides a kind of method and application thereof for preparing epoxyfatty acid branched-chain alcoho ester biological diesel oil at low-temperature improving agent on the basis of above-mentioned technology.The polar epoxyfatty acid side chain alcohol ester improving agent of this method preparation can reduce its condensation point and cold filter clogging temperature with after the biofuel of different oil and fat preparations is miscible.
Technical scheme of the present invention is: a kind of method for preparing epoxyfatty acid branched-chain alcoho ester biological diesel oil at low-temperature improving agent, and the preparation method is:
The first step, with natural fats and oils and branched-chain alcoho is raw material, preparation lipid acid side chain alcohol ester in the presence of catalyzer, wherein, the mol ratio of natural fats and oils and branched-chain alcoho is: 1:1~10, catalyst levels accounts for 0.8~5% of natural fats and oils weight, under 45~100 ℃ of temperature, obtain lipid acid side chain alcohol ester crude product behind reaction 20~120 min, lipid acid side chain alcohol ester crude product is distilled, isolate unreacted branched-chain alcoho, remaining liquid obtains upper strata lipid acid side chain alcohol ester and lower floor's glycerine behind standing demix; Described branched-chain alcoho is a unbranched secondary alcohol type branched-chain alcoho on primary alconol type branched-chain alcoho between C3~C8 or the alpha-carbon atom;
In second step, the lipid acid side chain alcohol ester that previous step is prepared is that mix 100:5~30 with formic acid by mass ratio, adds epoxidation catalyst, and the epoxidation catalyst consumption accounts for 0.8~3% of grease weight, stirs and is warming up to 40~50 ℃; The dropping mass concentration is 25~55% hydrogen peroxide, and the mass ratio of hydrogen peroxide consumption and lipid acid side chain alcohol ester is 100:30~80, and rate of addition is 20~40mL/h, is warming up to 55~70 ℃ then, and insulation reaction 2~6 h get epoxyfatty acid side chain alcohol ester crude product; Lipid acid side chain alcohol ester crude product is left standstill phase-splitting, reclaim the formic acid of lower floor's aqueous phase; Upper oil phase promptly makes epoxyfatty acid side chain alcohol ester after moisture is removed in alkali cleaning, washing, underpressure distillation.
Described natural fats and oils comprises: any one in soybean oil, Oleum Gossypii semen, rapeseed oil, tea oil, plam oil, Chinese catalpa oil, coptis wood oil, the smooth bark oil or any several mixture, saturated fatty acid content≤20%wt in the described natural fats and oils.
Described branched-chain alcoho is Virahol, isopropylcarbinol, sec-butyl alcohol, 2-methyl-1-butene alcohol, 3-methyl isophthalic acid-butanols, 2-amylalcohol, 3-amylalcohol, 3,3-dimethyl-1-butanols, 2,3,-dimethyl-1-butanols, 2-ethyl-1-butanols, 2-methyl-1-pentene alcohol, 3-methyl-1-pentene alcohol, 4-methyl-1-pentene alcohol, 4-methyl-2-amylalcohol, 2-hexanol, 3-hexanol, 2,2-dimethyl-1-amylalcohol, 3,3-dimethyl-1-amylalcohol, 2-ethyl-1-amylalcohol, 3-ethyl-1-amylalcohol, 4, any one in 4-dimethyl-2-amylalcohol, the isooctyl alcohol or any several mixture.
Used catalyzer is the alkoxide of sulfuric acid, phosphoric acid, tosic acid, alkali metal hydroxide or basic metal branched-chain alcoho in the first step; Used epoxidation catalyst is any one in sulfuric acid, phosphoric acid or the tosic acid in second step.
When the alkoxide that adopts alkali metal hydroxide or basic metal branched-chain alcoho in the first step is catalyzer, the water content≤0.5%wt of natural fats and oils, acid number is less than 10.
Used formic acid recycled during used branched-chain alcoho and second went on foot in the first step.
0.5~3% low temperature improvers and the biofuel that the present invention is made that accounts for the biofuel quality according to low temperature improvers mixes use.
Described biofuel is soybean oil biofuel, Oleum Gossypii semen biofuel, rapeseed oil biofuel, sunflower seed oil biofuel, Chinese catalpa oil biodiesel, Chinese pistache oil biodiesel, smooth bark oil biodiesel, sewer oil biofuel, KFC's abendoned oil biofuel.
 
Beneficial effect:
(1) the present invention introduces polar group on portion's double bond structure within it by fatty acid ester ester bond collateralization is reached, and preparation epoxyfatty acid side chain alcohol ester improving agent can mix with biofuel, helps blocking solid crystal and further increases.
(2) the epoxyfatty acid side chain alcohol ester improving agent of the present invention's preparation can make the condensation point of biofuel and cold filter clogging temperature reduce by 5 ℃~15 ℃; Calorific value rising simultaneously, viscosity reduce.
(3) the epoxyfatty acid side chain alcohol ester improving agent of the present invention's preparation can be applied to multiple fat-based biofuel.
(4) consumption of the epoxyfatty acid side chain alcohol ester improving agent of the present invention's preparation is lower than 3% of biofuel quality, and product usefulness is higher; And recyclable, the recycle of branched-chain alcoho and formic acid reduces cost, and has the higher industrial using value.
 
Description of drawings
The GC-MS collection of illustrative plates of Fig. 1 methyl soyate;
The GC-MS collection of illustrative plates of Fig. 2 synthetic lipid acid of the present invention isobutyl ester;
The GC-MS collection of illustrative plates of Fig. 3 synthetic fatty acid isooctyl of the present invention;
Fig. 4 synthetic epoxyfatty acid of the present invention isobutyl ester infrared spectrogram;
The different monooctyl ester infrared spectrogram of Fig. 5 synthetic epoxyfatty acid of the present invention;
Fig. 1 is pure soybean oil methyl esters, and Fig. 2-3 is the various side chain fatty acid esters with the soybean oil preparation.By contrast, can find out the distribution of various side chain fatty acid esters among Fig. 2-3.
Fig. 4-5 is the infrared spectrogram of the epoxy aliphatic acid methyl ester of side chain fatty acid ester correspondence among Fig. 2-3.910~720 cm among the figure -1Near absorption peak shows the vibration of oxirane ring; The C-O stretching vibration of ester is at 1170 cm -1The place absorbs; Ester carbonyl group is at 1738 cm -1The place absorbs.
Embodiment
With unbranched secondary alcohol type branched-chain alcoho on primary alconol type branched-chain alcoho between natural fats and oils and the C3~C8 or the alpha-carbon atom is raw material, preparation lipid acid side chain alcohol ester in the presence of catalyzer.Wherein, the mol ratio of grease and branched-chain alcoho is: 1:1~10, catalyst levels account for 0.8~5% of grease weight, under 45~75 ℃ of temperature, obtain product A behind reaction 10~90min.With the A distillation, remaining product obtains upper strata lipid acid side chain alcohol ester and lower floor's glycerine behind standing demix.Lipid acid side chain alcohol ester with the previous step preparation mixes by mass ratio: 100:5~30 with formic acid again, adds epoxidation catalyst, and consumption accounts for 0.8~3% of grease weight, stirs and is warming up to 40~50 ℃; Drip 25~55% hydrogen peroxide, the mass ratio of its consumption and lipid acid side chain alcohol ester is 100:30~80, and rate of addition is 20~40mL/h, is warming up to 55~70 ℃ then, and insulation reaction 2~6 h get reaction product B.Product B is left standstill phase-splitting, reclaim lower floor's sour water phase; Upper oil phase through alkali cleaning, be washed to neutrality, remove moisture through underpressure distillation again, promptly make epoxyfatty acid side chain alcohol ester.
The epoxyfatty acid side chain alcohol ester low temperature improvers of described preparation is with after biofuel is mixed, and low temperature flowability significantly improves, and condensation point and cold filter clogging temperature reduce amplitude can reach 5~15 ℃.
The quality of used epoxyfatty acid side chain alcohol ester accounts for biofuel 0.5~3%, has the higher industrial using value.
Described natural fats and oils comprises: soybean oil, Oleum Gossypii semen, rapeseed oil, tea oil, plam oil, Chinese catalpa oil, coptis wood oil, smooth bark oil, saturated fatty acid content≤20%wt in the raw material.
Described branched-chain alcoho is:
Figure 2011100083320100002DEST_PATH_IMAGE003
C3 type branched-chain alcoho: Virahol; C4 type branched-chain alcoho: isopropylcarbinol sec-butyl alcohol;
Figure 2011100083320100002DEST_PATH_IMAGE005
C5 type branched-chain alcoho: 2-methyl-1-butene alcohol, 3-methyl isophthalic acid-butanols, 2-amylalcohol, 3-amylalcohol;
Figure 129752DEST_PATH_IMAGE006
C6 type branched-chain alcoho: 3,3-dimethyl-1-butanols, 2,3 ,-dimethyl-1-butanols, 2-ethyl-1-butanols, 2-methyl-1-pentene alcohol, 3-methyl-1-pentene alcohol, 4-methyl-1-pentene alcohol, 4-methyl-2-amylalcohol, 2-hexanol, 3-hexanol;
Figure 2011100083320100002DEST_PATH_IMAGE007
C7 type branched-chain alcoho: 2,2-dimethyl-1-amylalcohol, 3,3-dimethyl-1-amylalcohol, 2-ethyl-1-amylalcohol, 3-ethyl-1-amylalcohol, 4,4-dimethyl-2-amylalcohol;
Figure 814461DEST_PATH_IMAGE008
C8 type branched-chain alcoho: isooctyl alcohol.
The catalyzer of described preparation lipid acid side chain alcohol ester is the alkoxide of sulfuric acid, phosphoric acid, tosic acid, alkali metal hydroxide or basic metal branched-chain alcoho; Epoxidation catalyst is selected sulfuric acid, phosphoric acid and tosic acid for use.
When adopting alkaline catalyst for esterification reaction, greasy water content is lower than 0.5%, and acid number is less than 10.
Biofuel is soybean oil biofuel, Oleum Gossypii semen biofuel, rapeseed oil biofuel, sunflower seed oil biofuel, Chinese catalpa oil biodiesel, Chinese pistache oil biodiesel, smooth bark oil biodiesel, sewer oil biofuel, KFC's abendoned oil biofuel.
Branched-chain alcoho and formic acid can be recycled.
Embodiment 1
Step 1 is mixed natural fats and oils with branched-chain alcoho, add catalyzer, under 45~100 ℃ of temperature, reaction 20~120min, get final product lipid acid side chain alcohol ester.Wherein, branched-chain alcoho is primary alconol or secondary alcohol, and the alkyl carbon atoms number is between 3~8, and is unbranched on the alpha-carbon atom of secondary alcohol; Catalyzer is sour as sulfuric acid, phosphoric acid, tosic acid, and perhaps catalyzer is the alkoxide of alkali metal hydroxide or basic metal branched-chain alcoho.The mol ratio of reacting used natural fats and oils and branched-chain alcoho is: 1:1~10, catalyst levels account for 0.8~5% of grease weight.With the underpressure distillation of crude product through routine, isolate the in addition recycle of unreacted branched-chain alcoho, remaining product obtains upper strata lipid acid side chain alcohol ester and lower floor's glycerine behind standing demix.
Described natural fats and oils can be one or more mixtures of soybean oil, Oleum Gossypii semen, rapeseed oil, tea oil, plam oil, Chinese catalpa oil, coptis wood oil, smooth bark oil, when adopting basic catalyst, the water content of natural fats and oils will be lower than 0.5%wt, and acid number is less than 10 mgKOH/g.Branched-chain alcoho comprises:
Figure 693424DEST_PATH_IMAGE003
C3 type branched-chain alcoho: Virahol;
Figure 555070DEST_PATH_IMAGE004
C4 type branched-chain alcoho: isopropylcarbinol sec-butyl alcohol;
Figure 203089DEST_PATH_IMAGE005
C5 type branched-chain alcoho: 2-methyl-1-butene alcohol, 3-methyl isophthalic acid-butanols, 2-amylalcohol, 3-amylalcohol; C6 type branched-chain alcoho: 3,3-dimethyl-1-butanols, 2,3 ,-dimethyl-1-butanols, 2-ethyl-1-butanols, 2-methyl-1-pentene alcohol, 3-methyl-1-pentene alcohol, 4-methyl-1-pentene alcohol, 4-methyl-2-amylalcohol, 2-hexanol, 3-hexanol;
Figure 123826DEST_PATH_IMAGE007
C7 type branched-chain alcoho: 2,2-dimethyl-1-amylalcohol, 3,3-dimethyl-1-amylalcohol, 2-ethyl-1-amylalcohol, 3-ethyl-1-amylalcohol, 4,4-dimethyl-2-amylalcohol; C8 type branched-chain alcoho: the mixing of one or more in the isooctyl alcohol is used.
Step 2, the lipid acid side chain alcohol ester of previous step preparation is mixed with formic acid, add epoxidation catalyst, stirring is warming up to 40~50 ℃, the dropping mass concentration is 25~55% hydrogen peroxide, and rate of addition is 20~40mL/h, is warming up to 55~70 ℃ then, insulation reaction 2~6 h obtain epoxyfatty acid side chain alcohol ester.Wherein, catalyzer comprises sulfuric acid, phosphoric acid, tosic acid, and consumption accounts for 0.8~3% of grease weight; Lipid acid side chain alcohol ester and formic acid by mass ratio are: 100:5~30, the mass ratio of hydrogen peroxide and lipid acid side chain alcohol ester is 100:30~80.Crude product is left standstill phase-splitting, reclaim the in addition recycle of formic acid of lower floor's aqueous phase, upper oil phase is washed till pH with the alkali lye of 5%wt and is about 6.5, is washed till neutrality with distilled water again, leaves standstill and tells upper oil phase, moisture is removed in underpressure distillation through routine, obtains epoxyfatty acid side chain alcohol ester.
Step 3 is mixed the epoxyfatty acid side chain alcohol ester that makes with biofuel, analyze rerum natura.Wherein account for 0.5~3% of biofuel quality by epoxyfatty acid side chain alcohol ester.Described biofuel can be one or more mixtures of soybean oil biofuel, Oleum Gossypii semen biofuel, rapeseed oil biofuel, sunflower seed oil biofuel, Chinese catalpa oil biodiesel, Chinese pistache oil biodiesel, smooth bark oil biodiesel, sewer oil biofuel, KFC's abendoned oil biofuel.
Embodiment 2
Step 1 is got soybean oil and 92mL Virahol and 1g vitriol oil adding 500mL there-necked flask that the 100g acid number is 0.5 mgKOH/g.Be heated to 75 ℃, reaction 1.5h, underpressure distillation goes out unreacted alcohol, obtains lipid acid Virahol ester.
Step 2 is got 50g lipid acid Virahol ester and 10g formic acid and is placed 250 mL there-necked flasks, adds the 1g vitriol oil, after stirring is warming up to 45 ℃, drips 60g 35% hydrogen peroxide, and rate of addition is 20mL/h; Be warming up to 60 ℃, insulation reaction 4h after dripping hydrogen peroxide; Thick product obtains epoxyfatty acid Virahol ester through leaving standstill phase-splitting, neutralization, processed.
Step 3 is got 1g epoxyfatty acid Virahol ester and 100g soybean oil biofuel, mixes, and surveying its 40 ℃ of kinematic viscosity is 3.8mm 2/ s, 20 ℃ of density are 825Kg/m 3, condensation point is-12 ℃, cold filter clogging temperature is-11 ℃.
Embodiment 3
Step 1 is got soybean oil and 28mL Virahol and 1gKOH adding 500mL there-necked flask that the 100g acid number is 0.5 mgKOH/g.Be heated to 70 ℃, reaction 1h, underpressure distillation goes out unreacted alcohol, obtains lipid acid Virahol ester.
Step 2 is got 50g lipid acid Virahol ester and 15g formic acid and is placed 250 mL there-necked flasks, adds the 3g vitriol oil, after stirring is warming up to 50 ℃, drips 60g 35% hydrogen peroxide, and rate of addition is 30mL/h; Be warming up to 65 ℃, insulation reaction 4h after dripping hydrogen peroxide; Thick product obtains epoxyfatty acid Virahol ester through leaving standstill phase-splitting, neutralization, processed.
Step 3 is got 1g epoxyfatty acid Virahol ester and 100g soybean oil biofuel, mixes, and surveying its 40 ℃ of kinematic viscosity is 4.0mm 2/ s, 20 ℃ of density are 830Kg/m 3, condensation point is-12 ℃, cold filter clogging temperature is-9 ℃.
Embodiment 4
Step 1 is got Oleum Gossypii semen and 73mL Virahol and 1g phosphoric acid adding 500mL there-necked flask that the 100g acid number is 0.25 mgKOH/g.Be heated to 80 ℃, reaction 1h, underpressure distillation goes out unreacted alcohol, obtains lipid acid Virahol ester.
Step 2 is got 50g lipid acid Virahol ester and 30g formic acid and is placed 250 mL there-necked flasks, adds the 1g vitriol oil, and after stirring was warming up to 50 ℃, Dropwise 5 0g 35% hydrogen peroxide, rate of addition were 30mL/h; Be warming up to 70 ℃, insulation reaction 4h after dripping hydrogen peroxide; Thick product obtains epoxyfatty acid Virahol ester through leaving standstill phase-splitting, neutralization, processed.
Step 3 is got 1g epoxyfatty acid Virahol ester and 100g soybean oil biofuel, mixes, and surveying its 40 ℃ of kinematic viscosity is 4.0mm 2/ s, 20 ℃ of density are 840Kg/m 3, condensation point is-9 ℃, cold filter clogging temperature is-5 ℃.
Embodiment 5
Step 1 is got Oleum Gossypii semen and 55mL sec-butyl alcohol and 1g phosphoric acid adding 500mL there-necked flask that the 100g acid number is 0.25 mgKOH/g.Be heated to 75 ℃, reaction 1.2h, underpressure distillation goes out unreacted alcohol, obtains lipid acid sec-butyl alcohol ester.
Step 2 is got 50g lipid acid sec-butyl alcohol ester and 15g formic acid and is placed 250 mL there-necked flasks, adds the 1.5g vitriol oil, and after stirring was warming up to 50 ℃, Dropwise 5 0g 35% hydrogen peroxide, rate of addition were 30mL/h; Be warming up to 60 ℃, insulation reaction 5h after dripping hydrogen peroxide; Thick product obtains epoxyfatty acid sec-butyl alcohol ester through leaving standstill phase-splitting, neutralization, processed.
Step 3 is got 2g epoxyfatty acid sec-butyl alcohol ester and 100g rapeseed oil biofuel, mixes, and surveying its 40 ℃ of kinematic viscosity is 4.0mm 2/ s, 20 ℃ of density are 835Kg/m 3, condensation point is-17 ℃, cold filter clogging temperature is-15 ℃.
Embodiment 6
Step 1, getting the 100g acid number is the Chinese catalpa oil and 33mL isopropylcarbinol and 5g tosic acid adding 500mL there-necked flask of 0.6 mgKOH/g.Be heated to 75 ℃, reaction 1.5h, underpressure distillation goes out unreacted alcohol, gets lipid acid isobutyl alcohol ester.
Step 2 is got 50g lipid acid isobutyl alcohol ester and 30g formic acid and is placed 250 mL there-necked flasks, adds the 1.5g vitriol oil, after stirring is warming up to 50 ℃, drips 40g 35% hydrogen peroxide, and rate of addition is 30mL/h; Be warming up to 65 ℃, insulation reaction 4h after dripping hydrogen peroxide; Thick product obtains epoxyfatty acid isobutyl alcohol ester through leaving standstill phase-splitting, neutralization, processed.
Step 3 is got 1g epoxyfatty acid isobutyl alcohol ester and 100g soybean oil biofuel, mixes, and surveying its 40 ℃ of kinematic viscosity is 3.8mm 2/ s, 20 ℃ of density are 820Kg/m 3, condensation point is-14 ℃, cold filter clogging temperature is-10 ℃.
Embodiment 7
Step 1, the smooth bark oil of getting the 100g acid number and be 0.26 mgKOH/g and 76mL isopropylcarbinol and 2g isobutyl sodium alkoxide (add in corresponding alcohol make sodium Metal 99.5) add the 500mL there-necked flask.Be heated to 70 ℃, reaction 1h, underpressure distillation goes out unreacted alcohol, obtains lipid acid isobutyl alcohol ester.
Step 2 is got 50g lipid acid isobutyl alcohol ester and 40g formic acid and is placed 250 mL there-necked flasks, adds 3g phosphoric acid, and after stirring was warming up to 50 ℃, Dropwise 5 0g 35% hydrogen peroxide, rate of addition were 25mL/h; Be warming up to 65 ℃, insulation reaction 4h after dripping hydrogen peroxide; Thick product obtains epoxyfatty acid isobutyl alcohol ester through leaving standstill phase-splitting, neutralization, processed.
Step 3 is got 3g epoxyfatty acid isobutyl alcohol ester and 100g KFC abendoned oil biofuel, mixes, and surveying its 40 ℃ of kinematic viscosity is 4.1mm 2/ s, 20 ℃ of density are 830Kg/m 3, condensation point is 2 ℃, cold filter clogging temperature is 5 ℃.
Embodiment 8
Step 1 is got plam oil and 88mL 2-ethyl-1-butanols and 3g tosic acid adding 500mL there-necked flask that the 100g acid number is 0.8 mgKOH/g.Be heated to 80 ℃, reaction 1.5h, underpressure distillation goes out unreacted alcohol, obtains lipid acid 2-ethyl-1-butyl alcohol ester.
Step 2 is got 50g lipid acid 2-ethyl-1-butyl alcohol ester and 30g formic acid and is placed 250 mL there-necked flasks, adds the 2g tosic acid, after stirring is warming up to 50 ℃, drips 40g 35% hydrogen peroxide, and rate of addition is 30mL/h; Be warming up to 65 ℃, insulation reaction 4h after dripping hydrogen peroxide; Thick product obtains epoxyfatty acid 2-ethyl-1-butyl alcohol ester through leaving standstill phase-splitting, neutralization, processed.
Step 3 is got 2g epoxyfatty acid 2-ethyl-1-butyl alcohol ester and 100g sewer oil biofuel, mixes, and surveying its 40 ℃ of kinematic viscosity is 3.5mm 2/ s, 20 ℃ of density are 820Kg/m 3, condensation point is 2 ℃, cold filter clogging temperature is 2 ℃.
Embodiment 9
Step 1 is got rapeseed oil and 33mL 3-ethyl-1-amylalcohol and 1g vitriol oil adding 500mL there-necked flask that the 100g acid number is 2.5 mgKOH/g.Be heated to 75 ℃, reaction 1.2h, underpressure distillation goes out unreacted alcohol, obtains lipid acid 3-ethyl-1-amylalcohol ester.
Step 2 is got 50g lipid acid 3-ethyl-1-amylalcohol ester and 30g formic acid and is placed 250 mL there-necked flasks, adds the 1.5g vitriol oil, after stirring is warming up to 50 ℃, drips 40g 35% hydrogen peroxide, and rate of addition is 30mL/h; Be warming up to 65 ℃, insulation reaction 4h after dripping hydrogen peroxide; Thick product obtains epoxyfatty acid 3-ethyl-1-amylalcohol ester through leaving standstill phase-splitting, neutralization, processed.
Step 3 is got 1g epoxyfatty acid 3-ethyl-1-amylalcohol ester and 100g smooth bark oil biodiesel, mixes, and surveying its 40 ℃ of kinematic viscosity is 4.2mm 2/ s, 20 ℃ of density are 840Kg/m 3, condensation point is-14 ℃, cold filter clogging temperature is-13 ℃.
Embodiment 10
Step 1 is got tea oil that the 100g acid number is 0.22 mgKOH/g and 33mL 2-ethyl-1-amylalcohol and 1g 2-ethyl-1-amylalcohol potassium (add in corresponding alcohol make potassium metal) and is added the 500mL there-necked flask.Be heated to 65 ℃, reaction 1.2h, underpressure distillation goes out unreacted alcohol, obtains lipid acid 2-ethyl-1-amylalcohol ester.
Step 2 is got 50g lipid acid 2-ethyl-1-amylalcohol ester and 30g formic acid and is placed 250 mL there-necked flasks, adds the 1.5g vitriol oil, after stirring is warming up to 50 ℃, drips 40g 35% hydrogen peroxide, and rate of addition is 30mL/h; Be warming up to 65 ℃, insulation reaction 4h after dripping hydrogen peroxide; Thick product obtains epoxyfatty acid 2-ethyl-1-amylalcohol ester through leaving standstill phase-splitting, neutralization, processed.
Step 3 is got 1g epoxyfatty acid 2-ethyl-1-amylalcohol ester and 100g Chinese catalpa oil biodiesel, mixes, and surveying its 40 ℃ of kinematic viscosity is 4.0mm 2/ s, 20 ℃ of density are 826Kg/m 3, condensation point is-18 ℃, cold filter clogging temperature is-15 ℃.
Embodiment 11
Step 1, getting the 100g acid number is coptis wood oil and 94mL isooctyl alcohol and the 3g vitriol oil adding 500mL there-necked flask of 0.33 mgKOH/g.Be heated to 80 ℃, reaction 1.5h, underpressure distillation goes out unreacted alcohol, gets lipid acid isooctyl alcohol ester.
Step 2 is got 50g lipid acid isooctyl alcohol ester and 40g formic acid and is placed 250 mL there-necked flasks, adds the 1.5g vitriol oil, and after stirring was warming up to 50 ℃, Dropwise 5 0g 35% hydrogen peroxide, rate of addition were 25mL/h; Be warming up to 65 ℃, insulation reaction 5h after dripping hydrogen peroxide; Thick product obtains epoxyfatty acid isooctyl alcohol ester through leaving standstill phase-splitting, neutralization, processed.
Step 3 is got 1g epoxyfatty acid isooctyl alcohol ester and 100g Chinese pistache oil biodiesel, mixes, and surveying its 40 ℃ of kinematic viscosity is 4.1mm 2/ s, 20 ℃ of density are 830Kg/m 3, condensation point is-17 ℃, cold filter clogging temperature is-16 ℃.
Embodiment 12
Step 1, getting soybean oil and the 20g acid number that the 80g acid number is 0.5 mgKOH/g is the rapeseed oil of 2.5 mgKOH/g, adds the 500mL there-necked flask with the 92mL Virahol and the 1.5g vitriol oil.Be heated to 75 ℃, reaction 1h, underpressure distillation goes out unreacted alcohol, obtains mixed fatty acid side chain alcohol ester.
Step 2 is got 50g mixed fatty acid side chain alcohol ester and 25g formic acid and is placed 250 mL there-necked flasks, adds the 1g vitriol oil, after stirring is warming up to 45 ℃, drips 60g 35% hydrogen peroxide, and rate of addition is 30mL/h; Be warming up to 60 ℃, insulation reaction 4h after dripping hydrogen peroxide; Thick product obtains hybrid epoxidized fatty acid side chain alcohol ester through leaving standstill phase-splitting, neutralization, processed.
Step 3 is got 1g hybrid epoxidized fatty acid side chain alcohol ester and 100g sunflower seed oil biofuel, mixes, and surveying its 40 ℃ of kinematic viscosity is 4.0mm 2/ s, 20 ℃ of density are 828Kg/m 3, condensation point is-16 ℃, cold filter clogging temperature is-13 ℃.
Embodiment 13
Step 1 is got soybean oil and 73mL Virahol and 33mL isopropylcarbinol and 1g vitriol oil adding 500mL there-necked flask that the 100g acid number is 0.5 mgKOH/g.Be heated to 75 ℃, reaction 1.5h, underpressure distillation goes out unreacted alcohol, obtains mixed fatty acid side chain alcohol ester.
Step 2 is got 50g mixed fatty acid side chain alcohol ester and 20g formic acid and is placed 250 mL there-necked flasks, adds the 1.5g vitriol oil, after stirring is warming up to 45 ℃, and Dropwise 5 0g 35%wt hydrogen peroxide, rate of addition is 25mL/h; Be warming up to 60 ℃, insulation reaction 4h after dripping hydrogen peroxide; Thick product obtains hybrid epoxidized fatty acid side chain alcohol ester through leaving standstill phase-splitting, neutralization, processed.
Step 3 is got 1g hybrid epoxidized fatty acid side chain alcohol ester and 100g soybean oil biofuel, mixes, and surveying its 40 ℃ of kinematic viscosity is 4.0mm2/s, and 20 ℃ of density are 810Kg/m3, and condensation point is-15 ℃, and cold filter clogging temperature is-14 ℃.
The part of fuel character data of the initial biofuel (fatty acid methyl ester) of table 1
Biofuel (fatty acid methyl ester) Condensation point (℃) Cold filter clogging temperature (℃) Kinematic viscosity (40 ℃) (mm 2/s)
The soybean oil biofuel -2 -1 4.2
The Oleum Gossypii semen biofuel 2 2 4.2
The rapeseed oil biofuel -11 -7.5 4.0
The sunflower seed oil biofuel -6 1 4.3
The Chinese catalpa oil biodiesel -10 -9 3.7
The Chinese pistache oil biodiesel -8 -6 4.1
The smooth bark oil biodiesel 3 5 4.0
The sewer oil biofuel 8 11 4.5
KFC's abendoned oil biofuel 10 13 4.3
The oxirane value of table 2 part epoxyfatty acid side chain alcohol ester
Title Oxirane value (%)
Epoxyfatty acid Virahol ester 4.8
Epoxyfatty acid isobutyl alcohol ester 4.3
Epoxyfatty acid 2-ethyl-1-butyl alcohol ester 4.2
Epoxyfatty acid isooctyl alcohol ester 3.9
The consumption of table 3 rapeseed oil basic ring oxygen lipid acid isobutyl alcohol ester is to the influence of soybean oil biofuel pour point depression effect
The consumption (%wt) of epoxyfatty acid isobutyl alcohol ester The biofuel condensation point (℃) The biofuel cold filter clogging temperature (℃)
0 -2 -1
0.5 -12 -9
1 -14 -13
? -15 -15
3 -17 -16
As above table can be found out, can significantly improve the condensation point and the cold filter clogging temperature of biofuel after the biofuel low temperature improvers of the present invention's preparation and biofuel mixing are used.
Add the rapeseed oil basic ring oxygen lipid acid isobutyl alcohol ester of 2%wt in various fat-based biofuel, the pour point depression result is as shown in table 4.
Table 4 rapeseed oil basic ring oxygen lipid acid isobutyl alcohol ester is to the influence of various biofuel pour point depression effects
Biofuel (fatty acid methyl ester) Condensation point (℃) Cold filter clogging temperature (℃)
The soybean oil biofuel -15 -15
The Oleum Gossypii semen biofuel -8 -7
The rapeseed oil biofuel -25 -20
The sunflower seed oil biofuel -20 -16
The Chinese catalpa oil biodiesel -23 -21
The Chinese pistache oil biodiesel -21 -18
The smooth bark oil biodiesel -9 -9
The sewer oil biofuel -4 -2
KFC's abendoned oil biofuel -2 0

Claims (8)

1. method for preparing epoxyfatty acid branched-chain alcoho ester biological diesel oil at low-temperature improving agent is characterized in that the preparation method is:
The first step, with natural fats and oils and branched-chain alcoho is raw material, preparation lipid acid side chain alcohol ester in the presence of catalyzer, wherein, the mol ratio of natural fats and oils and branched-chain alcoho is: 1:1~10, catalyst levels accounts for 0.8~5% of natural fats and oils weight, under 45~100 ℃ of temperature, obtain lipid acid side chain alcohol ester crude product behind reaction 20~120 min, lipid acid side chain alcohol ester crude product is distilled, isolate unreacted branched-chain alcoho, remaining liquid obtains upper strata lipid acid side chain alcohol ester and lower floor's glycerine behind standing demix; Described branched-chain alcoho is a unbranched secondary alcohol type branched-chain alcoho on primary alconol type branched-chain alcoho between C3~C8 or the alpha-carbon atom;
In second step, the lipid acid side chain alcohol ester that previous step is prepared is that mix 100:5~30 with formic acid by mass ratio, adds epoxidation catalyst, and the epoxidation catalyst consumption accounts for 0.8~3% of grease weight, stirs and is warming up to 40~50 ℃; The dropping mass concentration is 25~55% hydrogen peroxide, and the mass ratio of hydrogen peroxide consumption and lipid acid side chain alcohol ester is 100:30~80, and rate of addition is 20~40mL/h, is warming up to 55~70 ℃ then, and insulation reaction 2~6 h get epoxyfatty acid side chain alcohol ester crude product; Lipid acid side chain alcohol ester crude product is left standstill phase-splitting, reclaim the formic acid of lower floor's aqueous phase; Upper oil phase promptly makes epoxyfatty acid side chain alcohol ester after moisture is removed in alkali cleaning, washing, underpressure distillation.
2. the method for preparing epoxyfatty acid branched-chain alcoho ester biological diesel oil at low-temperature improving agent as claimed in claim 1, it is characterized in that, described natural fats and oils comprises: any one in soybean oil, Oleum Gossypii semen, rapeseed oil, tea oil, plam oil, Chinese catalpa oil, coptis wood oil, the smooth bark oil or any several mixture, saturated fatty acid content≤20%wt in the described natural fats and oils.
3. the method for preparing epoxyfatty acid branched-chain alcoho ester biological diesel oil at low-temperature improving agent as claimed in claim 1, it is characterized in that, described branched-chain alcoho is a Virahol, isopropylcarbinol, sec-butyl alcohol, 2-methyl-1-butene alcohol, 3-methyl isophthalic acid-butanols, the 2-amylalcohol, the 3-amylalcohol, 3,3-dimethyl-1-butanols, 2,3,-dimethyl-1-butanols, 2-ethyl-1-butanols, 2-methyl-1-pentene alcohol, 3-methyl-1-pentene alcohol, 4-methyl-1-pentene alcohol, 4-methyl-2-amylalcohol, the 2-hexanol, the 3-hexanol, 2,2-dimethyl-1-amylalcohol, 3,3-dimethyl-1-amylalcohol, 2-ethyl-1-amylalcohol, 3-ethyl-1-amylalcohol, 4,4-dimethyl-2-amylalcohol, in the isooctyl alcohol any one or any several mixture.
4. the method for preparing epoxyfatty acid branched-chain alcoho ester biological diesel oil at low-temperature improving agent as claimed in claim 1 is characterized in that used catalyzer is the alkoxide of sulfuric acid, phosphoric acid, tosic acid, alkali metal hydroxide or basic metal branched-chain alcoho in the first step; Used epoxidation catalyst is any one in sulfuric acid, phosphoric acid or the tosic acid in second step.
5. the method for preparing epoxyfatty acid branched-chain alcoho ester biological diesel oil at low-temperature improving agent as claimed in claim 4, it is characterized in that, when the alkoxide that adopts alkali metal hydroxide or basic metal branched-chain alcoho in the first step is catalyzer, the water content≤0.5%wt of natural fats and oils, acid number is less than 10.
6. the method for preparing epoxyfatty acid branched-chain alcoho ester biological diesel oil at low-temperature improving agent as claimed in claim 1 is characterized in that, used formic acid recycled during used branched-chain alcoho and second went on foot in the first step.
7. the using method of the biofuel low temperature improvers that obtains based on the described method for preparing epoxyfatty acid branched-chain alcoho ester biological diesel oil at low-temperature improving agent of claim 1, it is characterized in that, account for 0.5~3% of biofuel quality according to low temperature improvers low temperature improvers and biofuel mixed use.
8. the using method of low temperature improvers as claimed in claim 7, it is characterized in that described biofuel is soybean oil biofuel, Oleum Gossypii semen biofuel, rapeseed oil biofuel, sunflower seed oil biofuel, Chinese catalpa oil biodiesel, Chinese pistache oil biodiesel, smooth bark oil biodiesel, sewer oil biofuel, KFC's abendoned oil biofuel.
CN2011100083320A 2011-01-14 2011-01-14 Method for preparing low temperature epoxy fatty acid branched-chain alcohol ester improver for biodiesel and application thereof Pending CN102041176A (en)

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CN105694998A (en) * 2016-04-21 2016-06-22 广西丰泰能源科技有限公司 Low-condensation-point biological fuel for vehicles
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