CN102030916A - Integrated device for heat regeneration of scrap rubber - Google Patents

Integrated device for heat regeneration of scrap rubber Download PDF

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Publication number
CN102030916A
CN102030916A CN2010102758398A CN201010275839A CN102030916A CN 102030916 A CN102030916 A CN 102030916A CN 2010102758398 A CN2010102758398 A CN 2010102758398A CN 201010275839 A CN201010275839 A CN 201010275839A CN 102030916 A CN102030916 A CN 102030916A
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rubber
unit
combined equipment
airtight
machinery
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CN102030916B (en
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陈汇宏
胡嘉庆
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Priority to CN201010275839.8A priority Critical patent/CN102030916B/en
Priority to PCT/CN2010/001536 priority patent/WO2011038577A1/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J11/00Recovery or working-up of waste materials
    • C08J11/04Recovery or working-up of waste materials of polymers
    • C08J11/10Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2321/00Characterised by the use of unspecified rubbers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

Abstract

The invention relates to an integrated device for heat regeneration of scrap rubber, which at least comprises a combined set A for completing the heat regeneration process, wherein the combined set A has the following structure: the feed port of a unit or combined facility (1) for mixing or/and heating the scrap rubber formula components, or/and the feed port of a unit or combined facility (2) for stirring and cooling or/and mixing and cooling the material discharged after carrying out heat treatment on the scrap rubber formula components is provided with a closed proportioning and feeding machine (3). In the invention, the proportioning and feeding combined assembly system, which has been successfully applied to the proportioning and rubber-beating workshop section in rubber product industry or the proportioning and mixing workshop section in feed industry, is grafted to the combined device for heat regeneration of scrap rubber, so that the combined device for heat regeneration can adapt to the great increase of non-scrap rubber components in the formula on the premise of not producing high-dose dust pollution.

Description

A kind of hot regenerated integrating device of waste rubber that is suitable for
Technical field
The present invention proposes a kind of hot regenerated integrating device of waste rubber that is suitable for, the category that belongs to the regeneration processing of waste rubber heat and utilize.
Background technology
Be the epoch of emphasizing recycling economy and Sustainable development now, the regeneration of waste rubber, it should be this rubber sources poorness of China, the country that environmental pollution is serious, put into practice recycling economy and Sustainable development, carry out economic construction and revival of nationhood the sunshine industry that must put forth effort to develop on a large scale, but owing to develop to such an extent that is that all right is ripe to the regeneration techniques of the scrap tire rubber of super waste rubber total amount 60%, particularly to using damaged tire through fragmentation, separate, the technology of Processing of Preparation regenerated rubbers such as the disconnected sulphur of high temperature, promptly so-called " heat regeneration " technological development must be also not enough, cause industry seventy percent the enterprise of being out of the line with damaged tire preparation, regeneration rubber in China, be in meagre profit economically for a long time, do not have sharp, the sexual valence of product, property this than etc. the rare progress of intension, production poisoning dirt is big, pollution is many, and product current consumption descends and lacks the situation of art.Referring again to the ups and downs track of developed countries regenerated rubber industry, is that the industry with damaged tire preparation, regeneration rubber also can go on foot external dust kicked up by somebody walking in front, becomes the twilight industry of development prospect dimness.
Damaged tire is through traditional fragmentation, separate, the high temperature sulphur that breaks, the normal temperature refining, or through up-to-date fragmentation, separate, high temperature livering or the so-called hot regeneration techniques processing of in the cream slurry, admixing ordinary carbon black again, though still there is the utilization of contaminatedization of nylon fiber skeleton low value, tenderizer toxin harm environment, serious technologies such as sizing material regeneration back rerum natura return rate is low, product defects, but sizing material with this hot regeneration techniques processing, because of rubber hydrocarbon chain warp elevated temperature heat and the essence of crossing the roller shearing force field are plasticated, or be swelled into the cream slurry through the heavy dose of hot solvent of high temperature, the rubber hydrocarbon chain mostly is recovered to wire, the goods sizing material that causes regenerated rubber or be furnished with regenerated rubber has higher elongation, this sizing material rerum natura is that to attempt to substitute being commonly called as of the normal temperature of thermal reclamation rubber or low-temperature freezing gained meticulous, ultra-fine rubber powder is not available, also be recent listing newly developed only through high temperature or normal temperature plastics processing, but it is not do not have, or not available through excess dosage solvent High-Temperature Strengthening swollen plasticizing rubber powder through roller shearing field.So thermal reclamation rubber is popular in the big downstream user of product elongation numerous emphasizing.In view of this as long as the hot regeneration techniques of waste rubber is through the innovation improvement, make it meet the pervasive index of Sustainable development, i.e. the hot regeneration techniques of waste rubber to comprising damaged tire, make it meet the formula resource circulation utilization requirement that develops simultaneously of four flags that " value, energy-conservation in full, green, high " change, just can realize making the thermal reclamation industry of waste rubber to be reborn.
System proposes damaged tire is implemented the develop simultaneously document of formula resource circulation utilization scheme of four flags that " value, energy-conservation in full, green, high " change, first elects Chinese patent application (200810083330.6).This scheme adopts and will have now comprising that the various of waste rubber product such as damaged tire utilize the combination of technology to implement, and makes regeneration process independent separately originally and that competition is implemented, becomes proportional collaborative implementation process.This damaged tire regeneration scheme, the polyamide skeleton fiber of regeneration low value not, no longer include a low value thermo-cracking sooty outlet difficult problem, the high value product of gained comprises: steel wire, damaged tire thermo-cracking oil fuel or its fractionation oil product, the 100 order powder of scrap tire rubber and the carbon black stock of damaged tire thermo-cracking are so-called ultra-fine rubber powder masterbatch etc.This scheme with linked together with the process of regular fuel, the hot cracked legal system ordinary carbon black of gas, can process organically combine power consumption process of discharging certain by product and the row who consumes certain by product also the process of utilizing to scrap tire rubber.But this scheme is in the high-valued exploitation of the reconstituted product of scrap tire rubber, be partial to the kind of plasticating without the roller essence, hot regenerative process itself to waste rubbers such as damaged tire with high elongation rate does not have improvement, and promptly this scheme can't comprise the so-called hot method technology of using now 5~40 mesh sieve rubber powders to prepare regenerated rubber through the disconnected sulphur of high temperature, normal temperature refining procedure.
Up-to-date improvement to hot regenerative process of scrap tire rubber and products thereof has again:
As described in Chinese patent application (200710150962.5), with 20~50 order vulcanized rubber powders, the appointment component tenderizer that adds rubber powder weight 60~115%, put it in withstand voltage heating and stirring tank, through 160~200 ℃, 0.5~0.7Mpa, the hot manipulation of regeneration that was incubated in the jar in 2~3 hours, rubber powder is become the cream pulpous state, admix the carbon black of rubber powder weight 60~100% again, obtain filling sooty paste-like reclaimed rubber product.Carbon black described in this application case only is meant high wear-resistant carbon black or general purpose furnace black carbon black, and used tenderizer (it claims oil fuel) only is meant Stockholm tar or oxidation Yatall MA or coal tar, all is contaminative tenderizer frowzy.This application case is not mentioned the equipment that will use, does not more mention the combined equipment that meets the cleaner production requirement.
And for example Chinese patent application (200710024356.9) is described, with the tire glue powder of crossing 40 mesh sieves, the appointment component tenderizer that adds rubber powder weight 21~30%, put it in withstand voltage heating and stirring tank, through 240~260 ℃, 2.6~3.0MPa, be less than the hot manipulation of regeneration that was incubated in the jar in 1 hour, to go out the rubber powder that is loose cake shape after jar is lowered the temperature and plasticate, obtain the high strength regenerated rubber product of tensile strength at yield at 12~18MPa through the roller essence.The used tenderizer that reaches only is to comprise solid coal tar in this application case, and this is a kind of contaminative tenderizer of foul smelling flavor.
And for example Chinese patent application (200710192039.8) is described, with the tire glue powder of crossing 20 mesh sieves, the appointment component tenderizer that adds rubber powder weight 20.54~25.1%, put it in withstand voltage heating and stirring tank, through vapor pressure 0.6~1.0MPa, the hot manipulation of regeneration that was incubated in the jar in 20~40 minutes, to go out the rubber powder that is loose cake shape after jar is lowered the temperature and plasticate, obtain the high strength regenerated rubber product of tensile strength at yield at 15~16MPa through the roller essence.The used tenderizer that reaches only is to comprise Yatall MA, coal-tar pitch etc. in this application case, all is contaminative tenderizer frowzy.
Chinese patent application (200810146444.0) is described for another example, is a kind of instant activation reduction method for rubber, it is characterized in that: a, adjustable pressure cabin adapt to the rubber powder of various particle diameters; B, small one and large one forms shearing force to revolving screw rod under anhydrous state; C, friction generate high temperature moment and shear action voluntarily; D, seal cavity water cooling; E, S auxiliary agent quicken hot oxygen and separate collecting process, and protection is not by Pintsch process.In this application case, the heat that sizing material is suffered, be that the friction that comes from by driven by motor generates, it must be greater than fuel direct heating or UTILIZATION OF VESIDUAL HEAT IN heat supply with hot expense, this application case is not to be higher than the product of GB to make clear and definite detailed description to S auxiliary agent and readme in addition, and what provide does not understand revolving the screw rod mechanism synoptic diagram yet, so the extent of disclosure of application case, do not reach those of ordinary skill and need not creative work, just can reappear the stage of this invention effect.
In addition, existing regenerated rubber technology can't be to low gel content or/and the so-called low-grade waste rubber resource of miscellaneous realizes resources truly.
The regenerated rubber product that waste rubbers such as damaged tire obtain through hot manipulation of regeneration, in the rubber item prescription in downstream, use, by " rubber item practical formulation complete works " (Xie Zhonglin, Yang Minfang compiles, Chemical Industry Press, the Materials Science and Engineering publishing centre publishes and distributes, February in 2004 the 2nd edition) listed prescription is added up, can sum up its application characteristic is: have 95% above application examples at least in the prescription in downstream is used, be with the regenerated rubber that meets so-called GB, add new rubber again, strengthening agent, filler, materials such as tenderizer are played glue through eating powder once more.Through this statistical study; can find: existing regenerated rubber production technology; generally do not pay attention to utilizing it to be subjected to the granular of pyroprocessing or cream pasty material to be easy to less energy-consumption and mix the advantage of eating powder; develop to greatest extent and can reduce high power consumption in the time of can making downstream application and eat the regenerated rubber product that powder is played glue; promptly existing regenerated rubber production technology; not comprising can environmental protectionization; make products obtained therefrom in the downstream prescription is used; how to substitute to greatest extent by regenerated rubber and tenderizer; the technical scheme of aggregation that powder auxiliary material is organized, industrial chain is to the regeneration of waste rubber; there is serious excessive repetition processing problems in the Treatment for Reuse.
The hot manipulation of regeneration of waste rubbers such as existing damaged tire, its used combined equipment, because in its hot regeneration and treatment technique of serving, not requiring can be with addition of a large amount of powder auxiliary material that height flies upward contact scar that has, so just be not equipped with airtight feed mechanism, prior art during with addition of material, is all adopting artificial open-sky technique in dynamic jar, material after the pyroprocessing all is to be directly exposed to airborne open discharging, so all exist serious environmental to pollute into and out of material.
Summary of the invention
The objective of the invention is: the purpose of the application's case is: bring forward a kind of hot regenerated integrating device of waste rubber that is suitable for; its advantage is: can adapt to the high dosage tenderizer that adds environmental protectionization or/and the cleaning of many breed combinations thing of high dosage powder auxiliary material, energy-conservationization production, can avoid or suppress in the air oxygen to the violent degraded of rubber hydrocarbon in the high-temperature material.
Technical scheme
A kind of hot regenerated integrating device of waste rubber that is suitable for, described integrating device are applicable to the hot regenerated method of a kind of waste rubber as described below of implementing that cleans, specifically:
Described " heat regeneration " is process A, comprise: by weight ratio the feeding intake of fill a prescription " waste rubber meal material/environmental protection tenderizer/powder auxiliary material of crossing 5~40 mesh sieves " in 100/8~150/20~1500 scopes, disposable with in its adding stirring heating device, heated by anoxybiotic earlier, import then and stir water cooler, be chilled to below 100 ℃, discharging promptly gets product; Part or all of powder auxiliary material in maybe prescription being fed intake deducted slow the throwing, before the partial material of throwing earlier of going into the stirring heating device is in earlier stage wanted discharging, the powder auxiliary material that to deduct in advance again adds in the stirring heating device and mixes, or/and when the heat material imports in the stirring water cooler, be added into again, material to be mixed is chilled to below 100 ℃, and discharging obtains product; Maybe prescription is fed intake after just mixing, directly leads in the into hot screw extrusion press, pushed through 200 ℃~300 ℃ heating, mixing section after, the cooling material is warm to below 100 ℃, discharging obtains product;
Or,, but or add by fuel oil or/and between the process C of the hot cracked preparation ordinary carbon black of combustible gas, establish material or/and the multidirectional transition relationship of energy with thermo-cracking treating processes B to waste rubber by process A.
Specifically, realize that the technical scheme that the present invention conceives is such:
A kind of hot regenerated integrating device of waste rubber that is suitable for, at least comprise the associated plant A that finishes " heat regeneration " process, this associated plant A comprises following structure: the waste rubber formulation material is being implemented to mix or/and on this opening for feed of the unit of heating operation or combined equipment (1), or/and the waste rubber formulation material is implemented to emit that material is implemented to stir cooling or/and on the opening for feed of the unit of breading cooling operation or combined equipment (2) after the thermal treatment, be provided with the airtight feed machinery (3) of joining.
Described associated plant A can further increase the setting that more becomes perfect again, specifically describes as follows:
Possess airtight in setting, stir, heating or add withstand voltage function still jar or the unit or the combined equipment (1) of groove, lower discharge port in described (1), be provided with possess airtight, stir, cooling or add withstand voltage function still jar or the unit or the combined equipment (2) of groove, lower discharge port in described (2), or be provided with again and roll or/and plasticate or/and the rubber unit machinery (4) of mixing function, there is pair powder material to carry out the unit machinery (5) of vigorous stirring or/and be provided with to possess, also be provided with in addition and possess electric heating device or the Fuel Furnace device (6) that oriented unit or combined equipment (1) provide heat energy, be provided with possess have remove unit or combined equipment (2) or/and (4) or/and the refrigerating unit (7) of (5) heat;
More preferably associated plant A also can be provided with the combination of following listed one or more:
In the unit or the following outlet of combined equipment (1) be provided with again airtight placed in-line filter glue or smart grind known unit machinery (1-1) such as screw rod [so that remain in the material after removing thermal treatment hard coarse particles impurity, then this is further taken off assorted material and import the enforcement stirring again, cooling or execute unit machinery or the combined equipment (2) of eating powder operation again], be provided with to unit or combined equipment (1) or/and (2) or/and join the compressed air source unit (8) of the supply nitrogen of feed machinery (3), be provided with absorptive unit or combined equipment (1) or/and the waste gas that (2) are discharged absorbs or/and re-use device (9) when having thermal material, be provided with surplus energy utility system (10), automatization control system (11) is set.
More particularly:
Described " implement mix or/and the unit machinery of heating operation or combined equipment (1) ", one or more the combination that can select following listed machinery for use:
The waste rubber of interval type operation is regenerated with airtight dynamic heat digester, the waste rubber of continous way operation is regenerated with airtight stirring heating desulfurization tubulation, the universal airtight stirring heating still of chemical industry of interval type operation, the pitch rubber powder modified of interval type operation are with airtight stirring heating still etc.;
Described " implement stir cooling or/and the unit machinery of breading cooling operation or combined equipment (2) ", one or more the combination that can select following listed machinery for use:
The still of withstand voltage function is cooled off or adds in the universal airtight stirring of chemical industry, universal band cools off or adds the powder mixing steel basin of withstand voltage function, band cools off or adds the stirring pipe of withstand voltage function, rubber, powder mixing machine that the rubber item industry is used, foodstuffs industry is with adding dough mixing machine airtight, refrigerating function again, and fodder industry is airtight with adding again, the dough mixing machine of refrigerating function etc.;
Described possess supply with thick rubber powder grain or/and auxiliary agent, powder auxiliary material join feed combined equipment (3), can select one or more combination of following listed machinery for use:
The used airtight batching machine of automatization of mixing workshop section in hopper, transfer lime, measuring weighing instrument, the blower fan, rubber item industry, the used airtight batching machine of automatization etc. in the compound-feed industries;
Described possess roll or/and plasticate or/and the rubber unit machinery (4) of mixing function, can select one or more combination of following listed machinery for use:
The roller mill that rubber industry is used, screw extrusion press (as: have chuck refrigerative single screw extrusion machine, have chuck refrigerative twin screw extruder, have chuck refrigerative built-up type single screw extrusion machine, have chuck refrigerative combined type double screw forcing machine etc.);
Described possess have pair powder material to carry out the unit machinery (5) of vigorous stirring, can select one or more combination of following listed machinery for use:
The tubular type stirring mixer that rotating speed can change at per minute 200~1200, the taper stirring mixer that rotating speed can change at per minute 200~1200, the horizontal stirring mixer that rotating speed can change at per minute 200~1200 etc.;
Described possess electric heating device or the Fuel Furnace device (6) that heat energy is provided, and can select one or more combination of following listed machinery for use:
The fuel vapour boiler, fuel heat conducting oil boiler, fuel salt liquid furnace, infrared electric heating device, microwave electrothermal device, calrod device, hot plate device etc.;
Described possess the refrigerating unit (7) of removing heat is arranged, can select one or more combination of following listed machinery for use:
Water pipe, water pump, wind channel tube, blower fan, water water cooling tower, radiator element, guiding valve, aqua storage tank etc.;
Described possess the compressed air source unit (8) of supplying with nitrogen, can select one or more combination of following listed machinery for use:
Steel cylinder nitrogen, transfer line etc.;
Described possess to have absorb waste gas or/and re-use device (9), can select one or more combination of following listed machinery for use:
Withstand voltage, heat-resisting pipeline, water jet pump, water absorption liquid stock chest, heat exchanger, blower fan, cyclonic separator, radiator element etc.;
Described possess the system (10) that has surplus heat and utilize, and can select one or more combination of following listed machinery for use:
The circulation line that has hot water radiating pipe, sheet has the pipeline of remaining hot water utilization etc.
For ease of cleaning the technological order of implementing described " prescription being fed intake after just mixing; directly lead in the into hot screw extrusion press; behind the heating that is pushed through, the mixing section; cooling material temperature is to below 100 ℃; discharging obtains product ", described associated plant A includes and relates to hot screw extrusion press combined equipment (12), and described hot screw extrusion press combined equipment (12) is with the combination that has following listed one or more to be set by the hot screw extrusion press in unit mutually attached joining:
Be provided with the acute cold chamber of the water device that bag is connected on hot screw extrusion press outlet, be provided with on the top of the acute cold chamber of water device the water spray header or and water vapor pump drainage pipe, be provided with in the bottom of the acute cold chamber of water device discharge water discharge port or and the water seal elbow, or be provided with the observation window of glass capsulation again in the side of the acute cold chamber of water device;
On the hot screw extrusion press discharge port in the device of the acute cold chamber of water, be provided with and implement the mechanism of rubbing extruding sizing material, on the spindle nose that extends outside extruder screw is coaxial, be provided with the cutter that revolves of rotation rubbing in the same way, the operation power that revolves cutter derives from the drive of extruder screw; Or outside the forcing machine discharge port below, be provided with the rubbing cutter of a rotation, the operation power that rubs cutter derives from another independently drive of power shaft;
The acute cold chamber of described water device in its outlet down, is provided with the fluid-tight in recirculated cooling water pond, and one or more devices in the optional millpond in described recirculated cooling water fluid-tight pond, water pump, cooling tower, pipeline, the valve combine;
Described recirculated cooling water pond is provided with therein by one or more the sizing material discharge mechanism that associated plant constituted in roller grizzly, spiral conveyer, pipe chain conveyer, drag-flight conveyer, the band conveyor.
The hot screw extrusion press of being addressed, any one or more the combination that can select following listed machinery for use:
The single screw extrusion machine that has the wall heating has the twin screw extruder that wall heats, and has the built-up type single screw extrusion machine of wall heating, has the combined type double screw forcing machine of wall heating etc.;
To the described hot screw extrusion press combined equipment (12) that comprises, can further increase the setting that more becomes perfect again, specifically describe as follows:
At acute cold chamber device (12-1) lower discharge port of described water, be provided with to possess and roll or/and plasticate or/and the rubber unit machinery (4) of mixing function, also being provided with the hot-extrudable unit machinery that possesses in the oriented combined equipment (12) in addition provides the electric heating device or the Fuel Furnace device (6) of heat energy, also being provided with to possess has the refrigerating unit (7) of removing (12) heat, and being provided with to possess has the absorption waste gas of removing the acute cold chamber device of water (12-1) or/and re-use device (9).
Described associated plant A, can comprise that also the combined equipment (13) with waste rubber products such as damaged tire enforcement pre-treatment processing gives supporting linking, the combined equipment (13) of described pre-treatment processing can be selected the various commercially available complete combined equipments that waste rubber product break process such as damaged tire become 5~40 mesh sieves for use.
More preferably can clean implement described " by process A; with thermo-cracking treating processes B to waste rubber; but or add by fuel oil or/and between the process C of the hot cracked preparation ordinary carbon black of combustible gas; establish material or/and can multidirectional transition relationship " technological order, comprising: technical scheme 2 or 2 to 3 described associated plant A; Waste rubber is implemented thermo-cracking to extract oil fuel, combustible gas, waste rubber cracking black carbon or/and the known combination device B of filler; Or to add with combustible oil, gas be charcoal source, fuel, and hot cracked preparation sooty known combination device C institute is integrated, sets up the integrating device that the mass transfer contact is arranged between A, B, the C.
The integrating device of mass transfer contact is arranged between described A, B, the C, comprises one or more than one combinations as described below at least:
Associated plant A and B are or/and have between the C: B is or/and C supplies with carbon black or/and the mechanism of filler to A, or/and supplying with to B, A contains the fiber of micelle, the mechanism of steel-wire carcass by product, or/and A supplies with the mechanism that rubber cement shape waste rubber regeneration matter product is made the sooty adhesive for granulating to C, or/and B supplies with combustible gas or/and the mechanism of thermal cracking oil to C; Described mechanism comprises one or more combination of transport pipe, belt conveyor, transport vehicles;
Associated plant A and B or/and have between the C B, C to the pipeline of A heat supply or/and the cable of electric energy.
Described various unit or combined machine, device, mechanism, system all can adopt known technology and commercially available prod.
In the aforementioned techniques scheme, the hot regenerated prescription of waste rubber is fed intake, be to have emphasized to adopt airtight mechanical implementation and operation, mixing process is mixed and be used for the airtight batching machine of batch mixes and the successful scheme of use thereof in industry such as feed, food with originally being used in rubber item enterprise, transplants in the hot regenerated prescription of waste rubber feeds intake operation.
In aforementioned schemes, also provide a kind of to powder auxiliary material and in airtight cooling tank with just, realized the blended technical scheme at refrigerative cream slurry or steamed sponge cake shape sizing material, this technical scheme not only can make by cold material accelerates speed of cooling, and made full use of the low mixing resistance characteristic that this moment, material had, reduced the mixing high energy consumption in downstream; Also changed current technology simultaneously and adopted openly, emitted the operation of material, eliminated the severe contamination of hot gluse size, eliminated and contain the violent incipient scorch of oxygen air hot gluse size to workshop air at flooring, workshop cooling down high-temperature jar; Moreover also provide convenience for the equipmentization UTILIZATION OF VESIDUAL HEAT IN.
Integrating device of the present invention includes at least and cleans the hot regenerative combination device A that implements waste rubber, and the hot regenerative combination device A of the waste rubber that the present invention states is to have carried out improvement and functions expanding on the basis of existing technology,
To thick waste rubber powder and environmental protection tenderizer or environmental protection tenderizer and powder auxiliary material, on the unit of enforcement stirring, mixing, heating operation or the opening for feed of combined equipment, or/and to the hot batch mixing of waste rubber and tenderizer implement to stir or the opening for feed of the unit machinery of the cooling operation of breading or combined equipment on, but be provided with the thick rubber powder grain of supply that automatization controls or/and the airtight feed combined equipment system of joining of auxiliary agent, powder auxiliary material; This be will beat glue workshop section or feedstuff industry in the batching of rubber item industry prescription batch mixing workshop section etc. all successful Application join feed combined equipment system, grafting is in the hot reclaiming process associated plant of waste rubber, make this hot reclaiming process associated plant can adapt to the rolling up of non-waste rubber composition in the prescription, do not occur the dust pollution of high dosage simultaneously again;
In addition, the described in the present invention hot extruder combined equipment (12) that is contained among the associated plant A has been avoided existing hot extruder at high temperature to extrude sizing material and has been contained oxygen air vigorous oxidation, is filling the air the disadvantage of peculiar smell hot steam in the workshop;
The associated plant A that can realize cleaner production after the present invention will improve again can with waste rubber is implemented thermo-cracking to extract oil fuel, combustible gas, waste rubber cracking black carbon or/and the known combination device B of filler, or to add with combustible oil, gas be charcoal source, fuel, hot cracked preparation sooty known combination device C integrates, set up the integrating device that mass transfer contact is arranged between A, B, the C, thus on the equipment aspect, realized having in the rubber industrial chain corresponding relation row can, the waste discharge process with power consumption, eat the process of giving up and realized harmonious the linking; This also is the rubber powder preparation process of Chinese patent application (200810083330.6) with waste rubber that continue simultaneously, with the waste rubber thermo-cracking, after the ordinary carbon black preparation process connects, again with the thermal reclamation process that cleans of waste rubber, with the waste rubber thermo-cracking, the ordinary carbon black preparation process also connects, " in full; green; high value; energy-conservation " that still thoroughly do not solved waste rubbers such as damaged tire changes resource circulation utilization, also solved existing green secondary rubber product under " in full; green; high value; energy-conservation " metallization processes framework, by comprising in the combined equipment that the normal temperature fine crusher formed, the kind of gained can only be hard partially, wear-resisting, and lack softness, the deficiency of folding kind.
Description of drawings
Fig. 1 is a kind of a kind of schematic block diagram that is suitable for the associated plant A that comprised in the hot regenerated integrating device of waste rubber of the present invention.
Fig. 2 is a kind of another kind of schematic block diagram that is suitable for the associated plant A that comprised in the hot regenerated integrating device of waste rubber of the present invention.
Fig. 3 is the synoptic diagram of a kind of forcing machine combined equipment (12) that can comprise among the associated plant A of the present invention.
Fig. 4 is for there being the synoptic diagram of the integrating device of mass transfer contact between a kind of associated plant A, B that is suitable for being comprised in the hot regenerated integrating device of waste rubber of the present invention, the C.
Embodiment
Next further specify the embodiment of the technical scheme of the present invention's proposition again by embodiment, but the embodiment that these embodiments are introduced only is as representative, should not be counted as limiting the scope of the invention.
Embodiment 1,
As shown in Figure 1; be a kind of schematic block diagram that is suitable for the embodiment of the associated plant A that comprised in the hot regenerated integrating device of waste rubber of the present invention; among the whole associated plant A; specifically comprise: waste rubber products such as damaged tire are implemented the thick waste rubber powder complete combined equipment-13 that 5~40 mesh sieves were processed in pre-treatment; to waste rubber meal material and tenderizer or tenderizer and powder auxiliary material; implement to stir; mix; the unit machinery of heating operation or combined equipment-1; in the unit or the following outlet of combined equipment-1 be provided with airtight placed in-line filter glue or the smart known unit machinery (1-1) such as screw rod that grinds; the hot batch mixing of waste rubber and tenderizer is implemented to stir; cooling or execute unit machinery or the combined equipment-2 of eating powder operation again; possess and roll; plasticate or rubber unit machinery-the 4 mixing and function of plasticating; possessing has pair powder material to carry out the unit machinery-5 of vigorous stirring; the electric heating device or the Fuel Furnace device-6 of heat energy are provided to unit machinery or combined equipment-1; can remove unit machinery or combined equipment-2 or/and 4 or/and the refrigerating unit of 5 heats-7; to unit machinery or combined equipment-1 or/and 2 supply with thick rubber powder grain or/and auxiliary agent; auxiliary material join feed combined equipment-3; to unit machinery or combined equipment 1 or/and 2 supply with the compressed air source unit-8 of nitrogen; have unit machinery or combined equipment 1 or/and 2 waste gas of being discharged when having thermal material absorb or/and re-use device-9; surplus energy utility system-10, automatization control system-11.
Complete combined equipment described in the figure, unit machinery or combined equipment, device, system all can select for use known products or known technology to make gained;
At the present invention must carry out the feature of technological order, more particularly, present embodiment described unit machinery or combined equipment-1 can be selected known products for use, as selecting the combination of as described below one or more for use:
Advance the dynamic digester of high pressure (DTY) that mechanical Science and Technology Ltd. produces forever as Gaomi City, waste Crumb rubber modified asphalt is supplied with heating the stirred pot that homogenizes according to the dynamo-electric Manufacturing Co., Ltd of card in Shanghai; Prosperous industry company succeeds in developing damaged tire modified asphalt suite of equipment etc.;
Present embodiment described unit machinery or combined equipment-2 can be selected known products for use, as selecting the combination of as described below one or more for use:
The still of withstand voltage function is cooled off or adds in the universal airtight stirring of chemical industry, universal band cools off or adds the powder mixing steel basin of withstand voltage function, rubber, powder mixing machine that the rubber item industry is used, foodstuffs industry is with attaching dough mixing machine airtight, refrigerating function again, and fodder industry is airtight with attaching again, the dough mixing machine of refrigerating function etc.;
The described feed combined equipment-3 of joining of present embodiment can be selected known products for use, as selecting the combination of as described below one or more for use:
By comprise that hopper, transfer lime, measuring weighing instrument, automatization control circuit, control software etc. form as the automatic batch weighing system proportioning machine that industry weighing technology company limited of Shen, Ningbo section produces, the complete Controlling System of automatization that Shen, Rushan City moral feed manufacturing machine company limited produces, the rubber industry weighing and dispensing system that last sea cowry fourth Chinese industrial automation equipment company limited produces, the rubber automatic batching system that boat company of Changzhou section produces etc.;
Product can obtain being adhesive tape, glue sheet or sheet, the granular composition product of bits from this following outlet discharging of implementing the described associated plant A 4; Or 2 following outlet discharging from associated plant A, can obtain being the composition product of steamed sponge cake shape; Or 5 following outlet discharging among the associated plant A, obtain cream pulpous state or pulverous composition product.
Embodiment 2,
As shown in Figure 2, a kind of another kind of schematic block diagram that is suitable for the associated plant A that comprised in the hot regenerated integrating device of waste rubber, among the whole associated plant A, specifically comprise: waste rubber products such as damaged tire are implemented the thick waste rubber powder complete combined equipment-13 that 5~40 mesh sieves were processed in pre-treatment, to the thick waste rubber powder of 5~40 orders and tenderizer and powder auxiliary material, implement to stir, mix, heating is added the screw rod that contains of mixing function and is extruded unit or combined equipment-12, discharge port at combined equipment 12, what be provided with possesses anoxybiotic, the acute cold chamber device-12-1 of airtight water, discharge port at described 12-1, be provided with to possess and plasticate or screw extrusion press unit machinery-the 4 mixing and function of plasticating, also be provided with electric heating device or Fuel Furnace device-6 that heat energy is provided to combined equipment 12 in addition, also be provided with to possess the refrigerating unit of removing screw extrusion press unit machinery 4 heats arranged---7, be provided with the hectic fever vapour of removing the 4 hot dischargings of screw extrusion press unit machinery and air-cooled, the device that gathers materials-14, supply with thick rubber powder grain or/and auxiliary agent to combined equipment 12, auxiliary material join feed combined equipment-3, in the acute cold chamber device 12-1 of water, be provided with and implement the mechanism-12-2 of rubbing extruding sizing material, have and absorb combined equipment 12 or/and 12-1 is having that material is heated that the waste gas of being emitted absorbs or/and re-use device-9, the heat utilization system of having a surplus-10; (annotate: the numbering in the present embodiment is identical with numbering in the technical scheme).
Product can obtain being micelle granulous composition product from this following outlet discharging of implementing the described associated plant A 14.
Complete combined equipment described in the figure, unit machinery or combined equipment, device, system all can select for use known products or known technology to make gained.
Embodiment 3,
As shown in Figure 3, be the synoptic diagram of a kind of forcing machine combined equipment (12) that can comprise among the associated plant A of the present invention, be provided with the acute cold chamber of airtight water device at the outlet of extruder of implementing heating operation; It can avoid existing forcing machine at high temperature to extrude sizing material being contained oxygen air vigorous oxidation, filling the air the disadvantage of peculiar smell hot steam in the workshop;
In this combined equipment-12, except containing the screw extrusion press unit machinery that possesses heating and mixing function, concrete setting also can comprise: possess anoxybiotic, the acute cold chamber device-12-1 of airtight water, have that possessing of water-cooling jacket plasticated or screw extrusion press unit machinery-the 4 mixing and function of plasticating, possess the hectic fever vapour of removing the hot discharging of screw extrusion press unit machinery and air-cooled is arranged, the device that gathers materials-14, be arranged among the acute cold chamber device 12-1 of water, there is pair sizing material that forcing machine goes out to implement the mechanism-12-2 that rubs, the electric heating device or the Fuel Furnace device-6 of heat energy are provided to heating spiral rod forcing machine unit machinery, be provided with to possess the refrigerating unit-7 of removing unit machinery-4 heat is arranged, be provided with recirculated cooling water fluid-tight pond-12-3, sizing material water outlet roller screen-12-4 etc.
The following outlet discharging of the cyclonic separator-14 of product from associated plant can obtain being micelle or micelle granulous composition product.
Embodiment 4,
As shown in Figure 4, the synoptic diagram that the integrating device of mass transfer contact is arranged between a kind of associated plant A, B that is suitable for being comprised in the hot regenerated integrating device of waste rubber, the C, described associated plant is by waste rubber being implemented hot regenerated associated plant A, with known waste rubber is implemented thermo-cracking to extract oil fuel, combustible gas, waste rubber cracking black carbon or/and the associated plant B of filler, or to add known be charcoal source, fuel with combustible oil, gas, and hot cracked preparation sooty associated plant C institute is integrated; A, B, each associated plant of C specifically are provided with respectively and comprise:
Associated plant A, wherein comprise again: thick rubber powder grain is processed complete combined equipment 1, stirring, mixing, heating operation combined equipment 2, stir, cool off, eat the combined equipment 3 of powder, join feed combined equipment 4, roll, mixing, plasticate machinery 5, the machinery 6 of powder material vigorous stirring, steam pockets 7, supply transformer 8 etc.;
Associated plant B wherein comprises again: damaged tire pyrocrack furnace 9, condenser 10, water-and-oil separator 11, oily reservoir 12, gas-holder 13, coarse carbon black collecting bin 14, primary crusher 15, concussion sieve 16, magnetic separator 17, second reduction machine 18, steel wire aggregate bin 19 is narrower than the ultra-fine carbon black collecting bin 20 of 500 purposes, supply transformer 21 etc.;
Associated plant C wherein comprises again: stock oil water knockout 22, Oil Guide pump 23, material tank 24; fuel oil drum 25, fuel oil filter 26, petrolift 27; stock oil strainer 28, raw oil pump 29, spray combustion spraying gun 30; water pump 31, black reactor burning zone 32, air preheater 33; waste heat boiler 34, fuel oil preheating device 35, oil fuel preheater 36; pressurized air 37, main air feed machine 38, stock oil nozzle 39; pump 40, main filter bag device 41, bag filter bucket 42; cyclonic separator 43, wet granulator 44, back blowing machine 45; steam pockets 46, waste heat boiler 47, steam pockets 48; steam turbine 49, product storage tank 50, finished product handling machinery 51; filter airtight valve 52, sifting machine 53, pulverising mill 54; drying machine 55, hopper 56, bulk supply handling machinery 57 etc.
Contact feature between associated plant A, B, the C comprises at least:
(4-1), joining of associated plant A have B, C between ultra-fine carbon black collecting bin 20 among feed combined equipment 4 and the B and the carbon black products storage tank 50 among the C and supply with sooty mechanism to A, described mechanism comprises one or more combination of transport pipe, belt conveyor, transport vehicles;
(4-2), have the cable of C between the steam turbine 49 of the supply transformer 21 of the supply transformer 8 of associated plant A and B and C to A, B supply of electrical energy;
(4-3), have C supplies with pipeline from steam turbine low-pressure steam to A between the steam turbine 49 of the steam pockets 7 of associated plant A and C;
(4-4), the thick rubber powder grain of associated plant A process have between the damaged tire pyrocrack furnace 9 of complete combined equipment 1 and B A to B supply with assorted useless fiber, low-grade waste rubber mechanism, described mechanism comprises one or more combination of transport pipe, belt conveyor, transport vehicles.
Above-mentioned with the embodiment that embodiment explained, content of the present invention has been done further description, this only is can understand and apply the invention for ease of those skilled in the art.Those of ordinary skill in the art obviously can easily make various variations to the embodiment that these embodiment explained, for example with each unit provided by the invention or combined equipment, device, system, by known production capacity matching principle, provide the associated plant A of various production capacities or contain A, B, the C integrating device of associated plant A.The variation of these embodiments can not break away from protection scope of the present invention.Therefore; the invention is not restricted to the embodiment here; the embodiment that those skilled in the art are disclosed according to content of the present invention and embodiment, making the change that does not break away from category of the present invention under the technical solution of the present invention framework all should be within protection scope of the present invention.

Claims (10)

1. one kind is suitable for the hot regenerated integrating device of waste rubber, it is characterized in that: comprise the associated plant A that finishes " heat regeneration " process at least, this associated plant A comprises following structure: the waste rubber formulation material is being implemented to mix or/and on this opening for feed of the unit of heating operation or combined equipment (1), or/and the waste rubber formulation material is implemented to emit that material is implemented to stir cooling or/and on the opening for feed of the unit of breading cooling operation or combined equipment (2) after the thermal treatment, be provided with the airtight feed machinery (3) of joining.
2. integrating device according to claim 1,, it is characterized in that: described integrating device is applicable to the hot regenerated method of a kind of waste rubber as described below of implementing that cleans,
Described " heat regeneration " is process A, comprise: by weight ratio the feeding intake of fill a prescription " waste rubber meal material/environmental protection tenderizer/powder auxiliary material of crossing 5~40 mesh sieves " in 100/8~150/20~1500 scopes, disposable with in its adding stirring heating device, heated by anoxybiotic earlier, import then and stir water cooler, be chilled to below 100 ℃, discharging promptly gets product; Part or all of powder auxiliary material in maybe prescription being fed intake deducted slow the throwing, before the partial material of throwing earlier of going into the stirring heating device is in earlier stage wanted discharging, the powder auxiliary material that to deduct in advance again adds in the stirring heating device and mixes, or/and when the heat material imports in the stirring water cooler, be added into again, material to be mixed is chilled to below 100 ℃, and discharging obtains product; Maybe prescription is fed intake after just mixing, directly lead in the into hot screw extrusion press, after quilt was pushed through heating, mixing section, cooling material temperature was to below 100 ℃, and discharging obtains product;
Or,, but or add by fuel oil or/and between the process C of the hot cracked preparation ordinary carbon black of combustible gas, establish material or/and the multidirectional transition relationship of energy with thermo-cracking treating processes B to waste rubber by process A.
3. integrating device according to claim 1 is characterized in that: this associated plant A comprises:
Possess airtight in setting, stir, heat or add still or jar or the unit of groove or the lower discharge port of combined equipment (1) of withstand voltage function, be provided with possess airtight, stir, cooling or add withstand voltage function still jar or the unit or the combined equipment (2) of groove, lower discharge port in described (2), or be provided with again and roll or/and plasticate or/and the rubber unit machinery (4) of mixing function, there is pair powder material to carry out the unit machinery (5) of vigorous stirring or/and be provided with to possess, also be provided with in addition and possess electric heating device or the Fuel Furnace device (6) that oriented unit or combined equipment (1) provide heat energy, be provided with possess have remove unit or combined equipment (2) or/and (4) or/and the refrigerating unit (7) of (5) heat;
Or and more preferably associated plant A also can be provided with the combination of following listed one or more:
In the unit or the following outlet of combined equipment (1) be provided with airtight placed in-line filter glue or the smart known unit machinery (1-1) such as screw rod that grinds again, be provided with to unit or combined equipment (1) or/and (2) or/and join the compressed air source unit (8) of the supply nitrogen of feed machinery (3), be provided with absorptive unit or combined equipment (1) or/and the waste gas that (2) are discharged absorbs or/and re-use device (9) when having thermal material, be provided with surplus energy utility system (10), automatization control system (11) is set.
4. integrating device according to claim 1 is characterized in that: described " unit machinery or combined equipment (1) ", and one or more the combination that can select following listed machinery for use:
The waste rubber of interval type operation is regenerated with airtight dynamic heat digester, the waste rubber of continous way operation is regenerated with airtight stirring heating desulfurization tubulation, the universal airtight stirring heating still of chemical industry of interval type operation, the pitch rubber powder modified of interval type operation is with airtight stirring heating still.
5. integrating device according to claim 1 is characterized in that: described " unit machinery or combined equipment (2) ", and one or more the combination that can select following listed machinery for use:
The still of withstand voltage function is cooled off or adds in the universal airtight stirring of chemical industry, universal band cools off or adds the powder mixing steel basin of withstand voltage function, band cools off or adds the stirring pipe of withstand voltage function, rubber, powder mixing machine that the rubber item industry is used, foodstuffs industry is with adding dough mixing machine airtight, refrigerating function again, and fodder industry is with adding dough mixing machine airtight, refrigerating function again.
6. integrating device according to claim 1 is characterized in that: " joining feed machinery (3) ", and one or more the combination that can select following listed machinery for use:
The used airtight batching machine of automatization of mixing workshop section in hopper, transfer lime, measuring weighing instrument, the blower fan, rubber item industry, the used airtight batching machine of automatization in the compound-feed industries.
7. integrating device according to claim 1 is characterized in that: described associated plant A includes and relates to hot screw extrusion press combined equipment (12), and the combination that described hot screw extrusion press has following listed one or more is provided with mutually attached joining:
(7-1), be provided with the acute cold chamber of the water device that bag is connected on hot screw extrusion press outlet, be provided with on the top of the acute cold chamber of water device the water spray header or and water vapor pump drainage pipe, be provided with in the bottom of the acute cold chamber of water device discharge water discharge port or and the water seal elbow, or be provided with the observation window of glass capsulation again in the side of the acute cold chamber of water device;
(7-2), on the hot screw extrusion press discharge port in the device of the acute cold chamber of water, be provided with and implement the mechanism of rubbing extruding sizing material, on the spindle nose that extends outside extruder screw is coaxial, be provided with the cutter that revolves of rotation rubbing in the same way, the operation power that revolves cutter derives from the drive of extruder screw;
(7-3), the acute cold chamber of (7-1) described water device, in its outlet down, be provided with the fluid-tight in recirculated cooling water pond;
(7-4), in (7-3) described recirculated cooling water pond, be provided with therein by one or more the sizing material discharge mechanism that associated plant constituted in roller grizzly, spiral conveyer, pipe chain conveyer, drag-flight conveyer, the band conveyor.
8. according to arbitrary described integrating device in the claim 1 to 7, it is characterized in that: described associated plant A also comprises: the scrap tire rubber goods are implemented pre-treatment, and the processing break process became the complete combined equipment (13) of 5~40 mesh sieves to give supporting the linking with associated plant A.
9. according to arbitrary described integrating device in the claim 1 to 8, it is characterized in that: also comprise:
Waste rubber is implemented thermo-cracking to extract oil fuel, combustible gas, waste rubber cracking black carbon or/and the associated plant B of filler; Or to add with combustible oil, gas be charcoal source, fuel, and hot cracked preparation sooty associated plant C institute is integrated, sets up the integrating device that the mass transfer contact is arranged between A, B, the C.
10. integrating device according to claim 9 is characterized in that: described " integrating device that the mass transfer contact is arranged between A, B, the C " comprises one or more than one combinations as described below at least:
(10-1), associated plant A and B are or/and have between the C: B is or/and C supplies with carbon black or/and the mechanism of filler to A, or/and supplying with to B, A contains the fiber of micelle, the mechanism of steel-wire carcass by product, or/and A supplies with the mechanism that rubber cement shape waste rubber regeneration matter product is made the sooty adhesive for granulating to C, or/and B supplies with combustible gas or/and the mechanism of thermal cracking oil to C; Described mechanism comprises one or more combination of transport pipe, belt conveyor, transport vehicles;
(10-2), associated plant A and B or/and have between the C B, C to the pipeline of A heat supply or/and the cable of electric energy.
CN201010275839.8A 2009-09-30 2010-09-09 Integrated device for heat regeneration of scrap rubber Expired - Fee Related CN102030916B (en)

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CN104592533A (en) * 2015-02-13 2015-05-06 四川挺立机电科技有限公司 Environment-friendly and energy-saving continuous microwave irradiation high polymer material modification equipment
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