CN102030277B - Hoisting method and device of casting crane - Google Patents

Hoisting method and device of casting crane Download PDF

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Publication number
CN102030277B
CN102030277B CN201010564235.5A CN201010564235A CN102030277B CN 102030277 B CN102030277 B CN 102030277B CN 201010564235 A CN201010564235 A CN 201010564235A CN 102030277 B CN102030277 B CN 102030277B
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reductor
point suspension
point
big retarding
conical
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CN102030277A (en
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屈小章
梁宝忠
朱会文
郑正国
刘望宝
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ZHUZHOU TIANQIAO CRANE CO Ltd
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ZHUZHOU TIANQIAO CRANE CO Ltd
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Abstract

The invention discloses a hoisting method and a hoisting device of a casting crane. The hoisting device consists of two three-point suspension speed reducers and a middle large speed reducer, wherein a main large split elevating speed reducer and a double-drive double-barrel device are used for hoisting; one end of a motor (driving device) is connected with the three-point suspension speed reducers through a high-speed shaft coupling and a brake (safety device); the three-point suspension speed reducers are connected with the middle large speed reducer through gear shafts; and the middle large speed reducer is connected with a barrel through a low-speed shaft coupling so as to realize hosting function of the crane. The three-point suspension speed reducers are connected and fixed through main adjusting bolts and are protected through auxiliary adjusting bolts, so that the safety and reliability of a hoisting mechanism are further enhanced.

Description

A kind of ladle carne lifting method and device
Technical field
The present invention relates to a kind of operational method and device of hoisting crane, refer in particular to a kind of lifting method and device of ladle carne.
Background technology
Ladle carne is a type of crane in bridge type, is generally mainly used in steelshop and makes transportation molten steel, the Special Hoisting Equipment to molten iron and teeming.Its main carriage is mainly used in promoting steel ladle, requires safe reliability high.The main hoisting mechanism of current domestic large-scale foundry crane mainly contains following several form:
1, adopt single reductor pattern, two high speed axial region offices are in reductor inner side, and chain with middle part Jie's tooth, office of two winding drum portion is in reductor two ends form.
Its major defect has: in big retarding machine, any off-axis fault all can cause unpredictable accident, and safe reliability is relatively low; Whole reductor one two axles, three axle big gear wheels are consumable accessorys, the replacing that is difficult to roll off the production line of whole reductor, and site examining and repairing difficulty is large.
2, main lifting adopts three independent reductors (office of product word portion, gear coupling connects) and main carriage split pattern.
Its major defect has: transmission chain length, and easy break-down point, in three reductors, any off-axis fault all can cause unpredictable accident. and safe reliability is relatively low.
3, main lifting adopts the whole pattern of big retarding machine, two high speed axial region office's reductor two ends, and office of two winding drum portion is in reductor inner side and interlock with middle part Jie's tooth.
Its major defect has: main lifting big retarding machine entire length and main carriage are basic with long, over 10 meters, under load, trolley frame there will be flexible sex change, can make whole big retarding machine in each intracardiac distance change and affect tooth engagement, trolley frame need have enough rigidity, manufactures relative difficulty higher.And whole big retarding machine cannot roll off the production line and change maintenance.One two axles, three axle big gear wheels are consumable accessorys, uncap in scene, and maintenance is also inconvenient.
Therefore necessary main lifting method and mechanism to existing large-scale foundry crane improved.
Summary of the invention
The object of the invention is to overcome the main lifting method of existing large-scale foundry crane and the deficiency of mechanism, provide a kind of safety and reliability high, and processing technology simple, overhaul main lifting method and the mechanism of large-scale foundry crane easily.
For realizing goal of the invention of the present invention, the technical scheme providing is: a kind of ladle carne lifting method, by two three-point suspension-type reductors and middle part big retarding device, formed, adopt split type main lifting big retarding device, the two roll device liftings of Dual Drive, from electrical motor (actuating device) one end by high speed shaft coupler and drg (safety device), connect three-point suspension-type retarder, three-point suspension-type retarder connects middle part big retarding device by tooth axle, middle part big retarding device connects reel by low-speed shaft coupler again, realizes the lift heavy function of hoisting crane.Three-point suspension-type retarder is connected and fixed by adjusting king bolt, and carries out safety guard-safeguard by adjusting secondary bolt, and lifting mechanism safe reliability is further improved.
The jack up unit of the ladle carne proposing according to said method is: a kind of jack up unit of ladle carne, comprise electrical motor, and electrical motor is driven and is hung retarder by high-speed coupling; Underslung retarder is located by tooth axle and middle part big retarding device twin shaft platform, and Double-conical-surface clamps; Middle part big retarding device is connected with reel by slow-speed shaft, drum coupling; The other end of reel is bearing on reel supporting base.Trifilar suspension reductor belongs to without floor installation, conducts oneself with dignity relatively light, and the three-point suspension-type reductor quill shaft pillow block conical surface is two strong points, and the 3rd attachment point is that king bolt adjustment of the little cephalic par of reductor is fixed on support.Two secondary bolts of king bolt both sides design, normal secondary bolt in service place, without predetermincd tension state, guarantees reductor place supported at three point strained condition.When bursty state king bolt lost efficacy, two secondary bolts play safety guard-safeguard effect.Integral replacing three-point suspension-type reductor, three axle big gear wheels are with the hollow shaft sleeve of internal tooth, and axle sleeve compresses location by two conical surfaces respectively.
The present invention has six large features:
1. the transmission link before arbitrary reel occurs that off-axis fault can not cause serious accident, and main elevator system safe reliability is high;
2. middle part main gear reducer and suspension speed reducer belong to separate assembling, and in two meters of suspension speed reducer width between centerss, its inner teeth engagement is not affected by the elastic deformation of trolley frame under load.Middle part main gear reducer head center distance degree reduces by three meter of five left and right with respect to whole big retarding machine, has improved its stiffness reduction and has been subject to trolley frame deformation effect, can effectively improve the running precision of reductor.
3. reductor Split assembled structure, each split reductor width between centers effectively diminishes, and is convenient to manufacture respectively processing; Between each split reductor, figure mono-is shown in non-rigid connection, has reduced the rigidity requirement to trolley frame, has reduced the difficulty that trolley frame is manufactured.
4. whole big retarding machine one or two axles, three axle big gear wheels are consumable accessorys, are formed the convenient maintenance of independent whole reductor and change.
5. major-minor reductor shaft is connected with gear set, and secondary reductor is without base, and structure is lightly compact, and minimum takes up room.
6. major-minor reductor is set with the fastening end cap of connection, and the symmetrical conical surface transmitter shaft in two ends, to power, diametral load (open wedge harmomegathus nested structure), makes suspension speed reducer and main gear reducer axle determine position by automatic precision, fixes, and makes the interior external tooth driving torque of its axle steadily reliable.
The invention has the beneficial effects as follows: the present invention compared with prior art, by increasing three-point suspension-type retarder, can make lifting mechanism drive mechanism safe and reliable, easy to maintenance, manufacture craft is simple, and Ke Gei enterprise and country bring huge economic interests, and by middle part big retarding machine tooth axle and three-point suspension-type reductor quill shaft, twin shaft platform location, Double-conical-surface clamping structure, this has guaranteed suspension speed reducer accurate positioning, internal tooth is steady driving torque accurately.
Accompanying drawing explanation
Fig. 1 is lifting mechanism scheme schematic diagram of the present invention;
Fig. 2 is that three-point suspension-type reductor of the present invention and main gear reducer are installed suspension schematic diagram
In figure: 1. electrical motor (actuating device), 2. drg (safety device), 3. suspension type retarder, 4. tooth axle, 5. middle part big retarding device, 6. adjust king bolt, 7. adjust secondary bolt, 8. drum coupling, 9. reel, 10. slow-speed shaft, 11. reel supporting bases, 12. friction tops, 13. conical surface covers, 14. three-point suspension-type reductor quill shafts, 15. pillow blocks, 16. conical surfaces, 17. inner conical surfaces, 18. pillow blocks.
The specific embodiment
Below in conjunction with accompanying drawing and implementation column, the invention will be further described.
Fig. 1 is lifting mechanism scheme schematic diagram of the present invention, from accompanying drawing, can find out, the present invention is a kind of ladle carne lifting method, by two three-point suspension-type reductors and middle part big retarding device, formed, adopt split type main lifting big retarding device, the two roll device liftings of Dual Drive, from electrical motor (actuating device) 1 one end by high speed shaft coupler and drg (safety device) 2, connect suspension type retarder 3, suspension type retarder 3 connects middle part big retarding device 5 by tooth axle, middle part big retarding device connects reel by low-speed shaft coupler again, realize the lift heavy function of hoisting crane.Three-point suspension-type retarder is connected and fixed by adjusting king bolt 6, by adjusting secondary bolt 7, carries out safety guard-safeguard, and lifting mechanism safe reliability is further improved.
The jack up unit of the ladle carne proposing according to said method is: a kind of jack up unit of ladle carne, comprise electrical motor 1, and electrical motor 1 is driven and is hung retarder 3 by high-speed coupling 2; Underslung retarder 3 is located by tooth axle 4 and middle part big retarding device 5 twin shaft platforms, and Double-conical-surface clamps; Middle part big retarding device 5 is connected with reel 9 by slow-speed shaft 10, drum coupling 8; The other end of reel is bearing on reel supporting base 11.Trifilar suspension reductor belongs to without floor installation, conducts oneself with dignity relatively light, and the three-point suspension-type reductor quill shaft pillow block conical surface is two strong points, and the 3rd attachment point is that king bolt adjustment of the little cephalic par of reductor is fixed on support.Two secondary bolts of king bolt both sides design, normal secondary bolt in service place, without predetermincd tension state, guarantees reductor place supported at three point strained condition.When bursty state king bolt 6 lost efficacy, two secondary bolts 7 play safety guard-safeguard effect.Integral replacing three-point suspension-type reductor, three axle big gear wheels are with the hollow shaft sleeve of internal tooth, and axle sleeve compresses location by two conical surfaces respectively.
Fig. 2 is that three-point suspension-type reductor of the present invention and main gear reducer are installed suspension schematic diagram, by this figure, can know that three-point suspension-type reductor quill shaft 14 is enclosed within on middle part big retarding machine tooth axle 4, and by two pillow blocks 15 and 18, realize twin shaft platform and locate, meanwhile, three-point suspension-type reductor quill shaft 14 overlaps 13 inner conical surface 17 Double-conical-surfaces by friction top 12 by the conical surface 16 of big retarding machine tooth axle 4 and the conical surface of gland and clamps.

Claims (1)

1. a ladle crane hoisting device, is characterized in that: comprise electrical motor, electrical motor drives three-point suspension-type reductor by high-speed coupling; Three-point suspension-type reductor is located by tooth axle and middle part big retarding device twin shaft platform, and Double-conical-surface clamps; Middle part big retarding device is connected with reel by slow-speed shaft, drum coupling; The other end of reel is bearing on reel supporting base; Three-point suspension-type reductor belongs to without floor installation, conducts oneself with dignity relatively light, and the three-point suspension-type reductor quill shaft pillow block conical surface is two strong points, and the 3rd attachment point is that king bolt adjustment of the little cephalic par of reductor is fixed on support; King bolt both sides are provided with two secondary bolts, and normal secondary bolt in service place, without predetermincd tension state, guarantees reductor place supported at three point strained condition; When bursty state king bolt lost efficacy, two secondary bolts play safety guard-safeguard effect; Three-point suspension-type reductor quill shaft is enclosed within on the big retarding machine tooth axle of middle part, and by two pillow blocks, realizes twin shaft platform and locate; Three-point suspension-type reductor quill shaft is clamped by the conical surface of big retarding machine tooth axle and the inner conical surface Double-conical-surface of gland by gland; Integral replacing three-point suspension-type reductor, three axle big gear wheels are with the hollow shaft sleeve of internal tooth, and hollow shaft sleeve compresses location by two conical surfaces respectively.
CN201010564235.5A 2010-11-30 2010-11-30 Hoisting method and device of casting crane Active CN102030277B (en)

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CN201010564235.5A CN102030277B (en) 2010-11-30 2010-11-30 Hoisting method and device of casting crane

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Application Number Priority Date Filing Date Title
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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106744407A (en) * 2016-12-13 2017-05-31 常熟市新亚机械制造有限公司 A kind of powered hoist of reel easy to assemble
CN110143534A (en) * 2019-05-23 2019-08-20 广州市好帮手智能科技有限公司 A kind of winding device for electronic cloth drying machine

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2642756Y (en) * 2003-07-11 2004-09-22 太原重型机械(集团)有限公司 Casting crane with four girders six rails and flexible overhead end girder
CN2730814Y (en) * 2004-10-21 2005-10-05 天津减速机股份有限公司 Driving system for band conveyer
CN2811252Y (en) * 2005-04-06 2006-08-30 上海振华港口机械(集团)股份有限公司 Dual lifting mechanism for bis-40' quayside container crane
CN2818427Y (en) * 2005-04-27 2006-09-20 大连华锐股份有限公司 Cast crane for four-beam six-track bridge frame and independent planetary large speed reducer
CN201864489U (en) * 2010-11-30 2011-06-15 株洲天桥起重机股份有限公司 Ladle crane hoisting device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2642756Y (en) * 2003-07-11 2004-09-22 太原重型机械(集团)有限公司 Casting crane with four girders six rails and flexible overhead end girder
CN2730814Y (en) * 2004-10-21 2005-10-05 天津减速机股份有限公司 Driving system for band conveyer
CN2811252Y (en) * 2005-04-06 2006-08-30 上海振华港口机械(集团)股份有限公司 Dual lifting mechanism for bis-40' quayside container crane
CN2818427Y (en) * 2005-04-27 2006-09-20 大连华锐股份有限公司 Cast crane for four-beam six-track bridge frame and independent planetary large speed reducer
CN201864489U (en) * 2010-11-30 2011-06-15 株洲天桥起重机股份有限公司 Ladle crane hoisting device

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Application publication date: 20110427

Assignee: ZHUZHOU YOURUIKE COLORED EQUIPMENT CO., LTD.

Assignor: Zhuzhou Tianqiao Crane Co., Ltd.

Contract record no.: 2015430000019

Denomination of invention: Hoisting method and device of casting crane

Granted publication date: 20140326

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Record date: 20150407

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Assignee: ZHUZHOU YOURUIKE COLORED EQUIPMENT CO., LTD.

Assignor: Zhuzhou Tianqiao Crane Co., Ltd.

Contract record no.: 2015430000019

Date of cancellation: 20170524