CN102029521A - Key manufacturing equipment - Google Patents
Key manufacturing equipment Download PDFInfo
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- CN102029521A CN102029521A CN 201010574346 CN201010574346A CN102029521A CN 102029521 A CN102029521 A CN 102029521A CN 201010574346 CN201010574346 CN 201010574346 CN 201010574346 A CN201010574346 A CN 201010574346A CN 102029521 A CN102029521 A CN 102029521A
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Abstract
The invention belongs to the technical field of key manufacture. In order to solve the problems that the assembling devices of the existing key are manual and semi-automatic devices which cause the low assembling efficiency and large labor intensity, the invention provides a key manufacturing equipment which comprises a control circuit and a key assembling device, wherein the key assembling device comprises a hardware pushing part, a key handle stacking part and a key handle stop block, and the key handle stacking part comprises a key handle stacking plate and a key handle input end positioned above the key handle stacking plate. The hardware pushing part and the key handle stop block are positioned on the two sides of the key handle stacking plate. The hardware pushing part comprises a hardware push rod and a hardware push rod driver connected with the hardware push rod, and the hardware push rod driver pushes the hardware push rod to move towards the key handle stop block. The key handle input end is provided with a first sensor, and the first sensor and the hardware push rod driver are connected with the control circuit. The above technical problems can be efficiently solved by adopting the technical scheme.
Description
Technical field
The invention belongs to key manufacturing technology field, relate to a kind of key manufacturing equipment, the key that the present invention mentioned is by handware and the assembling of the shank of the key two parts, described key manufacturing equipment not only can be assembled handware and the shank of the key, and can the tapping of the shank of the key around on quoit.
Background technology
Key is the instrument of unblanking, because its special effect is widely used in the life, common key is the overall structure that is made of metal, but it is more time-consuming to produce such key, and the damage of any structure will cause whole key to be scrapped.
Growth along with social demand, enterprise has higher requirement to the production of key, the structure of key also has original overall structure to become the branch body structure, usually key is made up of the shank of the key (holding part) and handware (part of unblanking), when making key, above-mentioned two parts of key can be assembled and get final product.
Yet at present, the assembling of key all is an operating type manual and that semiautomatic equipment combines, causes packaging efficiency low, and labour intensity is big, and output can not be met customer need, and reduces the market competitiveness of enterprise.
Summary of the invention
Technical problem to be solved by this invention is that the mounting equipment of existing key all is an operating type manual and that semiautomatic equipment combines, causes packaging efficiency low, the problem that labour intensity is big, and provide a kind of key manufacturing equipment at this problem.
The present invention adopts first technical scheme to solve the problems of the technologies described above:
A kind of key manufacturing equipment comprises the set of keys assembling device of assembling handware and the shank of the key, it is characterized in that described set of keys assembling device comprises that handware push mechanism, the shank of the key stack parts and the shank of the key baffle;
The shank of the key stacks the shank of the key input that parts comprise the shank of the key stacking plate and are positioned at the shank of the key stacking plate top, handware push mechanism and the shank of the key baffle are positioned at the both sides of the shank of the key stacking plate, the handware push mechanism comprises the handware push rod and is connected with the handware push rod, promotes the handware push rod pusher of handware push rod to the motion of the shank of the key baffle;
The shank of the key input is provided with first sensor, and described key manufacturing equipment also comprises control circuit, and described first sensor and handware push rod pusher all are connected with control circuit.
Adopt the concrete working method of the resulting equipment of first technical scheme to be:
The start-up control circuit, make first sensor in running order, then the shank of the key is put into the shank of the key input, thereby the shank of the key is entered on the shank of the key stacking plate, at this moment, first sensor promptly sends a signal to control circuit, control circuit is opened the handware pusher immediately, promotion is positioned at the handware of handware push rod end, make handware towards the shank of the key direction motion that is positioned under the shank of the key input, by the keeping out of the shank of the key baffle, make handware and the shank of the key finish assembling subsequently, at last, the handware push rod resets under the effect of handware pusher.
By above-mentioned working method as can be known, than existing key mounting equipment, the equipment that adopts technique scheme to obtain, the assembling of handware and the shank of the key is controlled operation automatically by control circuit fully, assembling process does not need artificial participation, thereby has significantly improved the packaging efficiency of key.
In order to solve other technical problem, the utility model has also adopted following technical scheme:
Described key manufacturing equipment also is included on the shank of the key around the pitch of the laps device of quoit, and described pitch of the laps device comprises winding part, promotes the key push mechanism of key and the line sending parts that send metal wire to winding part to winding part;
Described winding part comprises coiling base plate and the bobbin winder base of reception through key key that push mechanism promotes, and described bobbin winder base is provided with the roll of the coiling prong of placing the coiling bottom end, the coiling passage that is positioned at prong one side that winds the line and coiling passage;
Described line sending parts comprise the line plate excessively that is connected with the coiling passway.
Described pitch of the laps device also comprises the tangent line parts, described tangent line parts comprise Cutter apron and are installed in cutting knife on the Cutter apron, described Cutter apron is connected by spring shaft with bobbin winder base, and it is parallel with the axial direction of spring shaft to the direction of the cutting knife edge of a knife with the junction of coiling passage to cross the line plate.
Described pitch of the laps device also comprises the pitch of the laps drive unit, and described pitch of the laps drive unit comprises brake component, turning cylinder, the turning cylinder holder that is driven by brake component and the worm gear that is connected with roll, and turning cylinder is provided with the worm screw that is connected with worm gear.
Described cut part also comprises pressing plate and pressing plate seat, and described pressing plate one end is connected with pressing plate seat axle, and the other end is connected with Cutter apron by connector, and turning cylinder is provided with and the corresponding cam of described pressing plate, and connector is parallel with the axial direction of described spring shaft.
Described line sending parts comprise first fabric wheel and second fabric wheel that was positioned at the line plate with respect to passage one end that winds the line, and the metal wire feedway that metal wire is provided to winding part by first and second fabric wheel, described brake component also comprises the driving shaft that is connected by the awl tooth with turning cylinder, driving shaft one end is provided with intermittent gear, and described intermittent gear is connected with the gear that drives first fabric wheel.
Described key push mechanism comprises first push mechanism and second push mechanism, and described first push mechanism comprises key push pedal between key stacking plate and the shank of the key output and the key push pedal pusher that is connected with the key push pedal;
Described key stacking plate is fixed on the fixed head, and the key stacking plate is provided with the keyhole of the key that placement promotes through first push mechanism, and described second push mechanism comprises and being arranged on the fixed head, with the corresponding feeding seat of described keyhole;
Described pitch of the laps drive unit also comprises the feeding seat lever, the fulcrum of described feeding seat lever is connected with turning cylinder holder axle, turning cylinder is provided with the feeding seat lever and cam, and feeding seat lever one end is relative with feeding seat one end, and the other end is relative with the feeding seat lever and cam;
Described keyhole is provided with second sensor, and described pitch of the laps drive unit also comprises near inductive switch, also be provided with on the turning cylinder with near the relative induction cam in inductive switch position;
Key push pedal pusher, second sensor, all be connected with control circuit near inductive switch and brake component.
Described key manufacturing equipment also comprises the shank of the key conveyer, described the shank of the key conveyer comprises the shank of the key supply part and the shank of the key delivery track that receives the shank of the key, the shank of the key delivery track one end is connected with the shank of the key input, the shank of the key delivery track is provided with the 3rd sensor, and described the shank of the key supply part and the 3rd sensor all are connected with control circuit.
Described key manufacturing equipment also comprises fixed head, the key stacking plate is fixed on the fixed head, described handware push mechanism also comprises the handware ram seat that is fixed on the fixed head, described handware ram seat is provided with for the handware push rod and passes, with the identical through hole of handware push rod shaft cross-sectional sizes, described the shank of the key input is provided with the size key delthyrium consistent with the shank of the key, and the shank of the key input is fixed on the key stacking plate.
Described key manufacturing equipment also comprises fixed head, the key stacking plate is fixed on the fixed head, described set of keys assembling device also comprises the valve that is positioned at keyhole top and the fixing valve seat of valve, and described valve seat is fixed on the fixed head, and valve ventilation switch is connected with control circuit.
Described set of keys assembling device also comprises the handware charging spout that is arranged between handware ram seat and the shank of the key input and the fixing groove seat of handware charging spout, and described groove seat is fixed on the fixed head.
Bobbin winder base also is provided with the hold down gag that compresses to second fabric wheel, described hold down gag comprises and the pressuring action end of second fabric wheel contact and the fixed block that is connected by thread spindle with the pressuring action end, described fixed block and bobbin winder base are an overall structure, and rotating shaft one end of described second fabric wheel is arranged on the portable plate that is fixed on the bobbin winder base.
Described brake component comprises motor and speed changer, and described motor is connected by belt with speed changer, and speed changer is connected by belt with driving shaft, and described motor and speed changer all are connected with control circuit.
Described line sending parts comprise also by fixed block and are fixed on the metal wire hole on the bobbin winder base and are fixed on pipe position wheels on the bobbin winder base that described metal wire hole is between first and second fabric wheel and pipe position wheels.
Description of drawings
Fig. 1 is the whole three-dimensional structure diagram of the described key manufacturing equipment of embodiment;
Fig. 2 is the unitary side TV structure figure of the described key manufacturing equipment of embodiment;
Fig. 3 is the set of keys assembling device of the described key manufacturing equipment of embodiment and the structure chart of the shank of the key conveyer;
Fig. 4 is the three-dimensional structure diagram of the pitch of the laps drive unit of the described key manufacturing equipment of embodiment;
Fig. 5 is the side-looking structure chart of the pitch of the laps drive unit of the described key manufacturing equipment of embodiment;
Fig. 6 is the three-dimensional structure diagram of winding part, tangent line parts and line sending parts in the pitch of the laps device of the described key manufacturing equipment of embodiment;
Fig. 7 is the partial structurtes figure of the pitch of the laps drive unit of the described key manufacturing equipment of embodiment.
The specific embodiment
Introduction by this specification summary of the invention part, those skilled in the art can realize that the automatic of handware and the shank of the key assembled, but still can run into some technical problems in the specific implementation, for example first technical scheme introduced of summary of the invention part still needs artificial the shank of the key input that the shank of the key is put in advance in concrete enforcement, handware also needs end that is placed in advance the handware push rod or the like, for the ease of those skilled in the art's smooth implementation key manufacturing equipment of the present invention, now key manufacturing equipment of the present invention is done detailed introduction.
A kind of key manufacturing equipment comprises the set of keys assembling device of assembling handware and the shank of the key, and described set of keys assembling device comprises that handware push mechanism, the shank of the key stack parts and the shank of the key baffle; The shank of the key stacks the shank of the key input that parts comprise the shank of the key stacking plate and are positioned at the shank of the key stacking plate top, handware push mechanism and the shank of the key baffle are positioned at the both sides of the shank of the key stacking plate, the handware push mechanism comprises the handware push rod and is connected with the handware push rod, promotes the handware push rod pusher of handware push rod to the motion of the shank of the key baffle; The shank of the key input is provided with first sensor, and described key manufacturing equipment also comprises control circuit, and the described first sensor and first pusher all are connected with control circuit.
Mentioned as the epimere literal, when using the key manufacturing equipment to carry out the key assembling, need artificial the shank of the key being put on the shank of the key input, for this reason, this specific embodiment is that above-mentioned key manufacturing equipment has been set up the shank of the key conveyer, described the shank of the key conveyer comprises the shank of the key supply part and the shank of the key delivery track that receives the shank of the key, and the shank of the key delivery track one end is connected with the shank of the key input.
Certainly the operation of the shank of the key conveyer should match with the operation of set of keys assembling device, the assembling that is transported to key from the shank of the key all can move automatically like this, the realization of this target depends on the 3rd sensor is set on the shank of the key delivery track, and the shank of the key supply part and the 3rd sensor all are connected with control circuit.
Just can carry out in such a way from the assembling that is transported to key of the shank of the key like this:
The start-up control circuit, thereby make the shank of the key supply part, first sensor and the 3rd sensor in running order, when the 3rd sensor is found to have the shank of the key to pass through, promptly send a signal to control circuit, make the stop supplies of the shank of the key supply part, after the shank of the key and handware were finished assembling (being that the described handware push rod of utility model content part resets), control circuit just can make the key supply part open again, thus the assemble flow that enters next the shank of the key and handware.
Adopt the technique effect of described the shank of the key conveyer to be that this device can cooperate with the set of keys assembling device all the time, promptly on the shank of the key input, a plurality of the shank of the keys be can not occur, the conveying of the shank of the key and automatic orderly the carrying out of assembling of the shank of the key and handware guaranteed.
This specific embodiment finds that further the assembling accuracy of handware and the shank of the key is not high, and its reason is two aspects: the first, and the handware push rod can be found the deviation on the pushing direction in the process of handware being pushed to the shank of the key; The second, deviation appears in the placement location of the shank of the key.
Reason for first aspect, the improvement project of this specific embodiment is to be provided with the handware ram seat, this handware ram seat is provided with and supplies the handware push rod to pass, with the identical through hole of handware push rod shaft cross-sectional sizes, and be provided with fixed-site, for the fixing fixed head of handware ram seat, the key stacking plate also is fixed on the fixed head simultaneously, thereby can effectively avoid handware push rod deviation on the generation pushing direction in the process that promotes handware.
Reason for second aspect, the improvement project of this specific embodiment is that described the shank of the key input is provided with the size key delthyrium consistent with the shank of the key, the shank of the key input is fixed on the key stacking plate, be that the shank of the key need can enter on the key stacking plate by the key delthyrium, and the position of the shank of the key input and key stacking plate is relatively-stationary, therefore can guarantee that the shank of the key enters the key stacking plate accurately, so that assemble with handware smoothly.
On the basis that solves problem due to the second aspect reason, this specific embodiment has also been set up the valve that is positioned at keyhole top and the fixing valve seat of valve for the set of keys assembling device, the shank of the key stacking plate is fixed on the fixed head, described valve seat is fixed on the fixed head, and valve ventilation switch is connected with control circuit.The enforcement of this scheme mainly is to consider that the goodness of fit of key delthyrium and the shank of the key is higher and cause the shank of the key can have certain difficulty by the key delthyrium time, opening valve will blow afloat to the shank of the key that is positioned at the key delthyrium, makes it can pass through the key delthyrium smoothly.
In addition, the automatization level that improves the set of keys assembling device also needs to set up the automatic supplying machine structure of handware, this specific embodiment is provided with the handware charging spout for this reason between handware ram seat and the shank of the key input, this charging spout is fixed by the groove seat that is fixed on the fixed head.Described charging spout adds handware to handware push rod end in the following manner:
The handware push rod resets after finishing the key assembling at once, and after the handware push rod resetted, handware was dropped between handware push rod end and the shank of the key input automatically by the gravity effect, thereby the handware push rod can carry out the key assembling once more.
This specific embodiment also makes described key manufacturing equipment possess on the shank of the key function around quoit after guaranteeing that described key manufacturing equipment has the function of finishing the assembling of reinforced (being handware and the shank of the key) and key automatically.Realize that this function need set up the pitch of the laps device usually on the key manufacturing equipment, this pitch of the laps device at first should receive the key that has assembled smoothly; Secondly, key is wound the line, make it lopping.
Thus, described pitch of the laps device comprises key push mechanism (promptly receiving smoothly the key that assembles), winding part and send the line sending parts of metal wire to winding part, and both finish coiling to key the back, make it lopping.
Described winding part comprises the coiling base plate and the bobbin winder base of the key that reception promotes through the key push mechanism, bobbin winder base be provided with the coiling prong of placing the coiling bottom end, the coiling passage that is positioned at coiling prong one side and with the roll of coiling passage; Described line sending parts comprise the line plate excessively that is connected with the coiling passway.
Certainly, the coiling of the shank of the key is typically referred to metal wire with certain-length on the shank of the key, also promptly need metal wire is cut into particular length, therefore described pitch of the laps device also comprises the tangent line parts, these parts comprise Cutter apron and are installed in cutting knife on the Cutter apron, described Cutter apron is connected by spring shaft with bobbin winder base, it is parallel with the axial direction of spring shaft to the direction of the cutting knife edge of a knife with the junction of coiling passage to cross the line plate, thereby, metal wire can be interrupted as long as cutting knife cuts to mistake line plate along the direction of spring shaft.
Also set up the pitch of the laps drive unit that drives the running of pitch of the laps device simultaneously, so that realize the mechanization of pitch of the laps device, this pitch of the laps drive unit comprises brake component, turning cylinder, the turning cylinder holder that is driven by brake component and the worm gear that is connected with roll, and turning cylinder is provided with the worm screw that is connected with worm gear.
On the basis of realizing the pitch of the laps device for mechanicalization, on the one hand, the technical staff can improve with regard to a certain parts, for example cut part being carried out suitable expansion can realize making the coiling drive unit to drive the target of tangent line parts simultaneously, a feasible scheme is: on the basis of Cutter apron and cutting knife, can also further make cut part comprise pressing plate and pressing plate seat, pressing plate one end is connected with pressing plate seat axle, the other end is connected with Cutter apron by connector, turning cylinder is provided with and the corresponding cam of described pressing plate, and connector is parallel with the axial direction of described spring shaft.The protuberance of cam can drive the cutting knife cutting when pressing plate is pressed.
On the other hand, the technical staff also can improve with regard to a plurality of parts, to solve the corresponding techniques problem, for example in the process of key manufacturing equipment operation, the key push mechanism is pushed to the pitch of the laps device with key needs the regular hour, during this period of time be not need to provide metal wire to winding part, existing key manufacturing equipment often still provides metal wire to winding part above-mentioned in during this period of time, has a strong impact on normally carrying out of the flow process that winds the line.A technical scheme that addresses the above problem is line sending parts and brake component are carried out suitable expansion: described line sending parts comprise first fabric wheel and second fabric wheel that was positioned at the line plate with respect to passage one end that winds the line, and the metal wire feedway that metal wire is provided to winding part by first and second fabric wheel, described brake component also comprises the driving shaft that is connected by the awl tooth with turning cylinder, driving shaft one end is provided with intermittent gear (described intermittent gear refers to have the gear of operative gear structure), and described intermittent gear is connected with the gear that drives first fabric wheel.
This specific embodiment is imagined described key manufacturing equipment can coordinate running between set of keys assembling device and the pitch of the laps device, after finishing, key assembling can deliver to automatically promptly also that the pitch of the laps device carries out pitch of the laps and the accumulation that can not produce key, the pitch of the laps device can not move when not having key automatically simultaneously.
Realize above-mentioned imagination, at least need one to confirm that key has been transported to second inductor in solution space (the processing place that promptly makes things convenient for the pitch of the laps device to handle), thereby in time open the pitch of the laps device key is carried out pitch of the laps, simultaneously, also need one to confirm the key inductive switch that finishes of pitch of the laps at least, thereby in time close the pitch of the laps device.
For this reason, this specific embodiment is divided into first push mechanism and second with the key push mechanism and infers parts, described first push mechanism comprises key push pedal between key stacking plate and the shank of the key input and the key push pedal pusher that is connected with the key push pedal, described key stacking plate is fixed on the fixed head, and the key stacking plate is provided with the keyhole of placement through the key of first push mechanism promotion;
And second sensor just is arranged on the keyhole, and described second push mechanism comprises and being arranged on the fixed head, with the corresponding feeding seat of described keyhole;
Described pitch of the laps drive unit also comprises the feeding seat lever, the fulcrum of described feeding seat lever is connected with turning cylinder holder axle, turning cylinder is provided with the feeding seat lever and cam, feeding seat lever one end is relative with feeding seat one end, the other end is relative with the feeding seat lever and cam, and also promptly second push mechanism is driven by the pitch of the laps drive unit.
By the imagination of this specific embodiment as can be known, after second sensor detects key, the pitch of the laps drive unit is started working immediately, and this moment second push mechanism with key be pushed to the coiling base plate need the regular hour, winding operation during this period of time can not take place in winding part.
In order to coordinate the running between second push mechanism, winding part, tangent line parts and the line sending parts, described pitch of the laps drive unit also comprises near inductive switch, also be provided with on the turning cylinder with near the relative induction cam in inductive switch (also being inductive switch) position;
And key push pedal pusher, second sensor, all be connected with control circuit near inductive switch and brake component.
Certainly, those skilled in the art can also optionally select the technical scheme that can realize the adjusting of metal wire line ball degree, pitch of the laps drive unit actuating speed regulatory function and the accurate line sending function of metal wire according to actual needs.
The technical scheme that realizes metal wire line ball degree regulatory function is: bobbin winder base also is provided with the hold down gag that compresses to second fabric wheel, described hold down gag comprises and the pressuring action end of second fabric wheel contact and the fixed block that is connected by thread spindle with the pressuring action end, described fixed block and bobbin winder base are an overall structure, and rotating shaft one end of described second fabric wheel is arranged on the portable plate that is fixed on the bobbin winder base.
The technical scheme that realizes pitch of the laps drive unit actuating speed regulatory function is: described brake component comprises driving shaft, motor and the speed changer that is connected by the awl tooth with turning cylinder, described motor is connected by belt with speed changer, speed changer is connected by belt with driving shaft, and described motor and speed changer are connected with control circuit.
The technical scheme that realizes the accurate line sending function of metal wire is: described line sending parts comprise also by fixed block and are fixed on the metal wire hole on the bobbin winder base and are fixed on pipe position wheels on the bobbin winder base that described metal wire hole is between first and second fabric wheel and pipe position wheels.
Embodiment
For the ease of those skilled in the art's understanding, the present invention will be described below in conjunction with accompanying drawing.
See Fig. 1 and Fig. 2, a kind of key manufacturing equipment, comprise set of keys assembling device, the shank of the key conveyer, pitch of the laps device, Working gantry 58 and control circuit 1, wherein the pitch of the laps device comprises key push mechanism, tangent line parts, winding part, send the line sending parts of metal wire and the pitch of the laps drive unit that drives the running of pitch of the laps device to winding part, and winding part and tangent line parts in described set of keys assembling device, the shank of the key conveyer and the Winder all are positioned on the Working gantry 58.
One, about the set of keys assembling device
Referring to Fig. 3, Working gantry is provided with frame, and described frame comprises framework soleplate 16, frame top board 20 and four root posts 15 that connect framework soleplate 16 and frame top board 20, is fixed with fixed head 21 on the frame top board 20; The set of keys assembling device comprises that handware push mechanism, the shank of the key stack parts and the shank of the key baffle 57.
Described the shank of the key stacks the shank of the key input end block 13 (also being the shank of the key input) that parts comprise the shank of the key stacking plate 18 that is fixed on the fixed head 21 and are fixed on the shank of the key stacking plate 18 tops, described the shank of the key input end block 13 is provided with the size key delthyrium consistent with the shank of the key, first laser sensor (be first sensor, this figure is not shown) is arranged on the key delthyrium.
Described handware push mechanism and the shank of the key baffle 57 are positioned at the both sides of the shank of the key stacking plate 18, the handware push mechanism comprises handware push rod 5, be fixed on the handware ram seat 4 on the fixed head 21 and be connected with handware push rod 5, promotes the handware push rod pusher of handware push rod 5 to 57 motions of the shank of the key baffle.
Described handware ram seat 4 is provided with for handware push rod 5 and passes, with the identical through hole (this figure is not shown) of handware push rod 5 shaft sections size, described handware push rod pusher comprises that push rod promotes cylinder 3 and push rod promotes cylinder block 6, and push rod promotion cylinder block 6 is connected with handware push rod 5 by contiguous block 19 and is fixed on the fixed head 21.
Between handware ram seat 4 and the shank of the key input end block, also be provided with the handware charging spout 8 and the fixing groove seat 7 of handware charging spout 8, described groove seat 7 is fixed on the fixed head 21, simultaneously, be provided with the valve 9 and the fixing valve seat 10 of valve 9 above the key delthyrium, described valve seat 10 is fixed on the fixed head 21.
First laser sensor, push rod promote cylinder 3 and valve ventilation switch all is connected with control circuit 1.
Two, about the shank of the key conveyer
Referring to Fig. 3, described the shank of the key conveyer comprises the shank of the key supply part and the shank of the key delivery track 11 that receives the shank of the key, the shank of the key delivery track 11 1 ends are connected with the shank of the key input end block 13, and the shank of the key delivery track 11 is provided with the 3rd laser sensor 12 (i.e. the 3rd sensor)
For the present embodiment, the shank of the key supply part is served as reasons and is shaken the vibrating disc of disk body 23 and vibrations pin 22 compositions, and vibrations disk body 23 tops are connected with the shank of the key delivery track 11, and described vibrations pin 22 and the 3rd laser sensor 12 all are connected with control circuit 1.
Three, about the pitch of the laps device
Referring to Fig. 5 and Fig. 6, winding part comprises the coiling base plate 36 of the key that reception promotes through the key push mechanism and is fixed on bobbin winder base 44 on the Working gantry 58, described bobbin winder base 44 be provided with the coiling prong of placing coiling base plate 36 ends, the coiling passage 41 that is positioned at coiling prong one side, is connected with the coiling passway the roll 61 of line plate 39 and the passage that winds the line.
The line sending parts comprise first fabric wheel 53 (driving second fabric wheel 60 simultaneously by first fabric wheel 53) by gear 40 drivings that was positioned at line plate 39 with respect to passage 41 1 ends that wind the line, be arranged on one group (totally three) pipe position wheel 37 on the bobbin winder base 44, the metal wire feedway that is fixed on the metal wire hole (not shown) on the fixed block 62 and metal wire is provided to winding part by first and second fabric wheel between first and second fabric wheel and pipe position wheels, described metal wire feedway comprises the bobbin loader that is used for the coiled metal line, bobbin loader comprises drum fixed head 54, be used to strut metal wire and be fixed on the drum support 55 on the drum fixed head 54 and be enclosed within drum support 55, and push down the tension disc 56 of metal wire, metal wire enters first and second fabric wheel by bobbin loader through pipe position wheel 37.
The tangent line parts comprise the Cutter apron 42 that is connected by spring shaft 43 with bobbin winder base 44 and are installed in cutting knife 52 on the Cutter apron 42 that it is parallel with the axial direction of spring shaft 43 to the direction of cutting knife 52 edges of a knife with the junction of the passage 41 that winds the line to cross line plate 39.
Referring to Fig. 4 and Fig. 6, the pitch of the laps drive unit comprises brake component, by turning cylinder 29, the worm gear 63 that is connected with roll 61, turning cylinder holder 28, roll holder 64, pressing plate 46 and pressing plate seat 47 that brake component drives, turning cylinder is provided with the worm screw (not shown) that is connected with worm gear 63.
Described pressing plate 46 1 ends are connected with 47 of pressing plate seats, the other end is connected with Cutter apron 42 by the connector parallel with the axial direction of spring shaft 43 51, turning cylinder 29 is provided with and described pressing plate 46 corresponding cams 45, pressing plate 46 is provided with roller 50 with cam 45 corresponding sections, also be provided with intermittent gear 70 (see figure 7)s on the turning cylinder 29, described intermittent gear 70 is connected with the gear 40 that drives first fabric wheel 53.
Referring to Fig. 4 and Fig. 5, the key push mechanism comprises first push mechanism and second push mechanism, and described first push mechanism comprises that key push pedal 59 between key stacking plate 18 and the shank of the key input end block 13 and the key push pedal that is connected with key push pedal 59 promote cylinder 31 (being key push pedal pusher).
Key stacking plate 18 is provided with keyhole 17 (see figure 3)s of placement through the key of first push mechanism promotion, second push mechanism comprises and being arranged on the fixed head 21, with described keyhole 17 corresponding feeding seats 60, the pitch of the laps drive unit also comprises feeding seat lever 30, the fulcrum of described feeding seat lever 30 is connected with 28 of turning cylinder holders, turning cylinder 29 is provided with feeding seat lever and cam 32, feeding seat lever 30 1 ends are relative with feeding seat 60 1 ends, and the other end is relative with feeding seat lever and cam 32;
Referring to Fig. 4, brake component comprises driving shaft 27, motor 24 and the speed changer 25 that is connected by awl tooth 33 with turning cylinder 29, described motor 24 and speed changer 25 are connected by belt, speed changer 25 can be connected by belt with driving shaft 27, but the described brake component of present embodiment also comprises and drives axle 26, speed changer 25 by belt with drive axle 26 and be connected, drive spools 26 is connected with driving shaft 27 by belt again, see Fig. 2, motor 24 is connected with power supply by frequency converter 2.
The key push pedal promotes cylinder 31, second laser sensor 14, all is connected with control circuit 1 near inductive switch 47, motor 24 and speed changer 25.
Four, the operation of key manufacturing equipment
The course of work of the described key manufacturing equipment of present embodiment is as follows:
Start-up control circuit 1, vibrations pin 22 drive vibrations disk body 23 and begin vibrations, thereby have the shank of the key to enter the shank of the key delivery track 11 from vibrating disc, and send the shank of the key entering signal by the 3rd laser sensor 12 to control circuit 1, shake pin 22 subsequently and stop vibrations;
When the shank of the key enters key delthyrium on the shank of the key input end block 13, send entering signal by first laser sensor to control circuit 1, valve 9 ventilations are pressed into the shank of the key under the key delthyrium then, promoting cylinder 3 with rear push-rod starts, thereby make the handware and the shank of the key that are positioned at push rod 5 ends be assembled into key smoothly on the shank of the key stacking plate 18, push rod promotes cylinder 3 and resets;
Key push pedal subsequently promotes cylinder 31 and starts, drive key push pedal 59 and push key on the shank of the key stacking plate keyhole 17, when second laser sensor 14 on being arranged on keyhole 17 has detected key and has entered, send to control circuit 1 with being about to signal, thereby motor 24 starts, after regulating speed by speed changer 25 and frequency converter 2, driving axle 26 rotates by connection turning cylinder 29 awl teeth and intermittent gear 70 (see figure 7)s that belt drives on the driving shaft 27, intermittent gear rotates and drives the coiling feeding, when biconvex induction cam 49 moves to away near inductive switch 47 time, the feeding seat lever and cam 32 that is arranged on the turning cylinder 29 promptly promotes feeding seat 60, lever and cam 32 moved to feeding seat resets when closely stopping, thereby key is pushed into coiling base plate 36, when sending near inductive switch 47 and cam 50 moves to far and stops, then stop to wind the line feeding and Cutter apron 42 drive cutting knifes 52 and move vertically downward to the cut-out of metal wire.
The concrete effect of biconvex induction cam 49: when cam 32 moves to when carrying out around metal wire to key when far stopping, biconvex induction cam 49 also moves to far and stops, promptly sent signal, send signal near inductive switch 47 simultaneously and realize stopping to send forward key and metal wire to control system near inductive switch 47.When biconvex induction cam 49 moves to another and far stops, promptly sent signal near inductive switch 47, send signal near inductive switch 47 simultaneously and realize sending forward key and metal wire to control system.
So move in circles and promptly realize handware and the shank of the key are carried out self-feeding assembling and coiling.
The foregoing description is a preferred implementation of the present invention, and in addition, the present invention can also have other implementations.That is to say that under the prerequisite that does not break away from the present invention's design, any conspicuous replacement also should fall within protection scope of the present invention.
Claims (10)
1. a key manufacturing equipment comprises the set of keys assembling device of assembling handware and the shank of the key, it is characterized in that described set of keys assembling device comprises that handware push mechanism, the shank of the key stack parts and the shank of the key baffle;
The shank of the key stacks the shank of the key input that parts comprise the shank of the key stacking plate and are positioned at the shank of the key stacking plate top, handware push mechanism and the shank of the key baffle are positioned at the both sides of the shank of the key stacking plate, the handware push mechanism comprises the handware push rod and is connected with the handware push rod, promotes the handware push rod pusher of handware push rod to the motion of the shank of the key baffle;
The shank of the key input is provided with first sensor, and described key manufacturing equipment also comprises control circuit, and described first sensor and handware push rod pusher all are connected with control circuit.
2. a kind of key manufacturing equipment according to claim 1, it is characterized in that described key manufacturing equipment also is included on the shank of the key around the pitch of the laps device of quoit, described pitch of the laps device comprises winding part, promotes the key push mechanism of key and the line sending parts that send metal wire to winding part to winding part;
Described winding part comprises coiling base plate and the bobbin winder base of reception through key key that push mechanism promotes, and described bobbin winder base is provided with the roll of the coiling prong of placing the coiling bottom end, the coiling passage that is positioned at prong one side that winds the line and coiling passage;
Described line sending parts comprise the line plate excessively that is connected with the coiling passway.
3. a kind of key manufacturing equipment according to claim 2, it is characterized in that described pitch of the laps device also comprises the tangent line parts, described tangent line parts comprise Cutter apron and are installed in cutting knife on the Cutter apron, described Cutter apron is connected by spring shaft with bobbin winder base, and it is parallel with the axial direction of spring shaft to the direction of the cutting knife edge of a knife with the junction of coiling passage to cross the line plate.
4. a kind of key manufacturing equipment according to claim 3, it is characterized in that described pitch of the laps device also comprises the pitch of the laps drive unit, described pitch of the laps drive unit comprises brake component, turning cylinder, the turning cylinder holder that is driven by brake component and the worm gear that is connected with roll, and turning cylinder is provided with the worm screw that is connected with worm gear.
5. a kind of key manufacturing equipment according to claim 4, it is characterized in that described cut part also comprises pressing plate and pressing plate seat, described pressing plate one end is connected with pressing plate seat axle, the other end is connected with Cutter apron by connector, turning cylinder is provided with and the corresponding cam of described pressing plate, and connector is parallel with the axial direction of described spring shaft.
6. a kind of key manufacturing equipment according to claim 5, it is characterized in that described line sending parts comprise first fabric wheel and second fabric wheel that was positioned at the line plate with respect to passage one end that winds the line, and the metal wire feedway that metal wire is provided to winding part by first and second fabric wheel, described brake component also comprises the driving shaft that is connected by the awl tooth with turning cylinder, driving shaft one end is provided with intermittent gear, and described intermittent gear is connected with the gear that drives first fabric wheel.
7. a kind of key manufacturing equipment according to claim 6, it is characterized in that described key push mechanism comprises first push mechanism and second push mechanism, described first push mechanism comprises key push pedal between key stacking plate and the shank of the key output and the key push pedal pusher that is connected with the key push pedal;
Described key stacking plate is fixed on the fixed head, and the key stacking plate is provided with the keyhole of the key that placement promotes through first push mechanism, and described second push mechanism comprises and being arranged on the fixed head, with the corresponding feeding seat of described keyhole;
Described pitch of the laps drive unit also comprises the feeding seat lever, the fulcrum of described feeding seat lever is connected with turning cylinder holder axle, turning cylinder is provided with the feeding seat lever and cam, and feeding seat lever one end is relative with feeding seat one end, and the other end is relative with the feeding seat lever and cam;
Described keyhole is provided with second sensor, and described pitch of the laps drive unit also comprises near inductive switch, also be provided with on the turning cylinder with near the relative induction cam in inductive switch position;
Key push pedal pusher, second sensor, all be connected with control circuit near inductive switch and brake component.
8. according to each described a kind of key manufacturing equipment of claim 1 to 7, it is characterized in that described key manufacturing equipment also comprises the shank of the key conveyer, described the shank of the key conveyer comprises the shank of the key supply part and the shank of the key delivery track that receives the shank of the key, the shank of the key delivery track one end is connected with the shank of the key input, the shank of the key delivery track is provided with the 3rd sensor, and described the shank of the key supply part and the 3rd sensor all are connected with control circuit;
Described key manufacturing equipment also comprises fixed head, the key stacking plate is fixed on the fixed head, described handware push mechanism also comprises the handware ram seat that is fixed on the fixed head, described handware ram seat is provided with for the handware push rod and passes, with the identical through hole of handware push rod shaft cross-sectional sizes, described the shank of the key input is provided with the size key delthyrium consistent with the shank of the key, and the shank of the key input is fixed on the key stacking plate;
Described set of keys assembling device also comprises the valve that is positioned at keyhole top and the fixing valve seat of valve, and described valve seat is fixed on the fixed head, and valve ventilation switch is connected with control circuit;
Described set of keys assembling device also comprises the handware charging spout that is arranged between handware ram seat and the shank of the key input and the fixing groove seat of handware charging spout, and described groove seat is fixed on the fixed head.
9. according to claim 5 or 6 described a kind of key manufacturing equipments, it is characterized in that bobbin winder base also is provided with the hold down gag that compresses to second fabric wheel, described hold down gag comprises and the pressuring action end of second fabric wheel contact and the fixed block that is connected by thread spindle with the pressuring action end, described fixed block and bobbin winder base are an overall structure, and rotating shaft one end of described second fabric wheel is arranged on the portable plate that is fixed on the bobbin winder base.
10. according to claim 6 or 7 described a kind of key manufacturing equipments, it is characterized in that described brake component comprises motor and speed changer, described motor is connected by belt with speed changer, and speed changer is connected by belt with driving shaft, and described motor and speed changer all are connected with control circuit; Described line sending parts comprise also by fixed block and are fixed on the metal wire hole on the bobbin winder base and are fixed on pipe position wheels on the bobbin winder base that described metal wire hole is between first and second fabric wheel and pipe position wheels.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010574346 CN102029521B (en) | 2010-11-27 | 2010-11-27 | Key manufacturing equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201010574346 CN102029521B (en) | 2010-11-27 | 2010-11-27 | Key manufacturing equipment |
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| CN102029521A true CN102029521A (en) | 2011-04-27 |
| CN102029521B CN102029521B (en) | 2013-05-22 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105945567A (en) * | 2016-05-16 | 2016-09-21 | 重庆市机电设计研究院 | Automobile key assembly control circuit based on machine vision |
| CN107199456A (en) * | 2017-07-10 | 2017-09-26 | 柴传程 | A kind of curved face type medical slice production presss from both sides automatic assembling device people |
| CN107350763A (en) * | 2017-07-10 | 2017-11-17 | 柴传程 | A kind of curved face type medical slice production presss from both sides automatic assembling machine people |
| CN107350796A (en) * | 2017-07-10 | 2017-11-17 | 柴传程 | A kind of Medical glass slide automatic assembling device people |
| CN107363494A (en) * | 2017-07-10 | 2017-11-21 | 柴传程 | A kind of medical slice production presss from both sides automatic assembling machine people |
| CN107378427A (en) * | 2017-07-10 | 2017-11-24 | 柴传程 | A kind of medical slice production presss from both sides automatic assembling device people |
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| JPH10263944A (en) * | 1997-03-25 | 1998-10-06 | Kubota Corp | Key assembling device |
| JP2938034B1 (en) * | 1998-05-18 | 1999-08-23 | 東北日本電気株式会社 | Printed circuit board mounting equipment |
| KR20060017298A (en) * | 2004-08-20 | 2006-02-23 | 이상경 | Key loading device |
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| CN105945567A (en) * | 2016-05-16 | 2016-09-21 | 重庆市机电设计研究院 | Automobile key assembly control circuit based on machine vision |
| CN105945567B (en) * | 2016-05-16 | 2017-12-01 | 重庆市机电设计研究院 | Automobile key assembling control circuit based on machine vision |
| CN107199456A (en) * | 2017-07-10 | 2017-09-26 | 柴传程 | A kind of curved face type medical slice production presss from both sides automatic assembling device people |
| CN107350763A (en) * | 2017-07-10 | 2017-11-17 | 柴传程 | A kind of curved face type medical slice production presss from both sides automatic assembling machine people |
| CN107350796A (en) * | 2017-07-10 | 2017-11-17 | 柴传程 | A kind of Medical glass slide automatic assembling device people |
| CN107363494A (en) * | 2017-07-10 | 2017-11-21 | 柴传程 | A kind of medical slice production presss from both sides automatic assembling machine people |
| CN107378427A (en) * | 2017-07-10 | 2017-11-24 | 柴传程 | A kind of medical slice production presss from both sides automatic assembling device people |
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|---|---|
| CN102029521B (en) | 2013-05-22 |
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