CN102029497A - Welding tooling device for pillar frame of machine cabinet and assembly method of device - Google Patents
Welding tooling device for pillar frame of machine cabinet and assembly method of device Download PDFInfo
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- CN102029497A CN102029497A CN2010105545887A CN201010554588A CN102029497A CN 102029497 A CN102029497 A CN 102029497A CN 2010105545887 A CN2010105545887 A CN 2010105545887A CN 201010554588 A CN201010554588 A CN 201010554588A CN 102029497 A CN102029497 A CN 102029497A
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Abstract
The invention discloses a welding tooling device for a pillar frame of a machine cabinet and an assembly method of the device, wherein the device comprises a clamp body (1) and is characterized in that a positioning element (2) and a clamping device (3) are fixedly arranged on the clamp body, the positioning element (2) is used for horizontal position limitation of all parts of the pillar frame of the machine cabinet, and the clamping device (3) is matched with the positioning element (2) for clamping all the parts of the pillar frame of the machine cabinet in the horizontal direction. By adopting the device and the method disclosed by the invention, the physical labor of operation staff can be greatly reduced, and the assembly and welding efficiency can be improved; and the welding thermal deformation of a workpiece can be controlled or eliminated, and the instability of manual welding can be reduced.
Description
Technical field
The invention belongs to the Assembling Production technical field of rack column framework, be specifically related to a kind of Assembling Production method of rack column frame and used welding tooling anchor clamps.
Background technology
The production of rack column frame generally adopts manual welding to finish in the prior art, Han Jie rack column frame quality instability in this case, precision is not high, and because manual operations, need more manpower and materials, bring difficulty for mechanization, the automation of producing.Present stage need be produced for welding and provided that quality is higher, the better welding equipment of performance, could realize production machine for welding toolization and automation, reduces the interference of human factor, the stablizing of assurance welding quality, thus raise labour productivity.Just because of these problems of existence are produced in the welding of rack column frame in the prior art, the present invention comes therefrom.
Summary of the invention
The object of the invention is to provide a kind of welding tooling anchor clamps of rack column frame, solved the artificial welding of the no frock clamp of rack column frame employing in the prior art, welding quality instability, welding precision are not high, can not realize problems such as automation and mechanization welding.
In order to solve these problems of the prior art, technical scheme provided by the invention is:
A kind of welding tooling equipment of rack column frame, comprise clamp body, it is characterized in that being set with on the described clamp body setting element and clamping device, spacing each parts of rack column frame of described setting element level, described clamping device cooperate with setting element and clamp each parts of rack column frame in the horizontal direction.
Preferably, described rack column frame comprises column, and the two ends of described column are provided with Connection Element, and described column and Connection Element form rack column circle body; The arranged outside ear piece of described column.The parts junction of described column and Connection Element and the parts junction of ear piece and column are welded fixing in rack column frame production process.
Preferably, described clamp body is provided with setting element and clamping device for supporting the support of rack column framework on the described support; When carrying out the frock welding, setting element is arranged on rack column frame inboard, and clamping device is arranged on the rack column frame outside, and described setting element cooperates horizontal clamping machine cabinet column frame with clamping device.
Preferably, described setting element comprises fixed setting element and the plug-type setting element that is separately fixed on the support; Described clamping device comprises first fast fixture that cooperates horizontal clamping machine cabinet column frame with fixed setting element and spiral clamping device, cooperates second fast fixture of horizontal clamping machine cabinet column frame with plug-type setting element.
Preferably, described fixed setting element is the fixed block that is fixed on the metallic support; Described plug-type setting element comprises quick folder and is arranged on locating piece on the horizontal slide rail, and described quick folder cooperates with locating piece and promotes the spacing rack column frame of locating piece.
Preferably, the described plug-type setting element and second fast fixture are separately positioned on the medial and lateral of the column of rack column frame, and when carrying out the frock welding, plug-type setting element, second fast fixture cooperate the column of horizontal clamping machine cabinet column frame.
Preferably, described second fast fixture comprises that second presss from both sides, is arranged on second locating piece on the horizontal slide rail fast and be fixed on second alignment pin on second locating piece, described second fast folder promote second locating piece cooperates horizontal clamping machine cabinet column frame with plug-type setting element column; On the described ear piece pin-and-hole is set, described second alignment pin cooperates spacing ear piece with pin-and-hole.
Preferably, described first fast fixture comprises that first presss from both sides, is arranged on first locating piece on the horizontal slide rail fast and be fixed on first alignment pin on first locating piece, described first fast folder promote first locating piece and cooperate horizontal clamping machine cabinet column frame with fixed setting element; On the described ear piece pin-and-hole is set, described first alignment pin cooperates spacing ear piece with pin-and-hole.
Preferably, described spiral clamping device comprises the bulb automatic regulator and is arranged on the screw rod that screws of bulb automatic regulator one end, described when screwing screw rod and screwing the bulb automatic regulator adjust clamping direction automatically and cooperate the spacing Connection Element of clamping with fixed setting element.
Preferably, described quick folder, first presss from both sides fast, the second quick folder all can be selected from rectilinear quick folder, horizontal is pressed from both sides fast, plug-type quick folder, pull fastening type press from both sides fast, quick folder is made up in multi-functional welding, locking pliers, C type pincers, F type pincers.
The present invention also provides a kind of Assembling Production method of rack column frame, it is characterized in that said method comprising the steps of:
With the column of rack column frame, Connection Element, ear piece according to the frame structure location and installation of rack column frame on the welding tooling equipment of rack column frame, the setting element location of the welding tooling equipment by the rack column frame, and clamp by clamping device;
Parts junction to the column of rack column frame, Connection Element, ear piece is welded fixing.Specifically, comprise and weld fixing left column, right column, preceding Connection Element and Connection Element junction, back; Weld fixing to left ear piece and left column junction; And weld fixing to auris dextra spare and right column junction.
In the technical solution of the present invention, described rack column frame comprises left column and right column, and when carrying out the frock welding, described left column and right column inboard are provided with fixed setting element and plug-type setting element; Described plug-type setting element is provided with locating piece and presss from both sides fast.Described column arranged outside second fast fixture and first fast fixture; Described second fast fixture is provided with second locating piece, second alignment pin and second and presss from both sides fast.Described first fast fixture is provided with first locating piece, first alignment pin and first and presss from both sides fast.
In the technical solution of the present invention, described rack column frame also comprises preceding Connection Element, back Connection Element, and preceding Connection Element inboard is provided with fixed setting element; The preceding spiral clamping device of Connection Element arranged outside and first fast fixture.Back Connection Element inboard is provided with fixed setting element; The spiral clamping device of back Connection Element arranged outside and first fast fixture.
In the technical solution of the present invention, described rack column frame also comprises left ear piece and auris dextra spare, and described left ear piece is inboard to contact left ear piece arranged outside first fast fixture and second fast fixture with left column.Described auris dextra spare is inboard to contact auris dextra spare arranged outside first fast fixture and second fast fixture with right column; Described second fast fixture is provided with second locating piece, second alignment pin and second and presss from both sides fast.Described first fast fixture is provided with first locating piece, first alignment pin and first and presss from both sides fast.
In the technical solution of the present invention, described fixed setting element cooperates spacing left column, right column, forward and backward Connection Element and left and right ear piece with plug-type setting element.Wherein plug-type setting element cooperates with second fast fixture when clamping left and right pillar and ear piece, offers second alignment pin of spacing ear piece on the locating piece on described second fast fixture; Fixed setting element cooperates with first fast fixture when clamping left and right pillar and ear piece, offers first alignment pin of spacing ear piece on the locating piece on described first fast fixture; And spiral clamping device comprises the bulb automatic regulator and screws screw rod, described when screwing screw rod and screwing the bulb automatic regulator can adjust automatically clamping direction with play clamp spacing before Connection Element and back Connection Element.
The present invention positions left ear piece and two parts of auris dextra spare by setting element by the such welding tooling anchor clamps of design, need not rule, and just need not measure and can obtain rigging position accurately, thereby guarantee assembly precision, has accelerated the process of assembling work.
Clamping device of the present invention is to utilize mechanical four connecting rod dead point principles and a kind of quick clamping that designs, opening mechanism fast, hand actuable clamping device and air clamper be can be divided into according to its motion mode, rectilinear clamping device, horizontal clamping device, plug-type clamping device, pull fastening type clamping device, multi-functional welding combination clamping device series, locking pliers, C type pincers, F type pincers etc. comprised.The plug-type clamping device of preferred employing.
Than solution of the prior art, the utility model advantage is:
1. it is fixing to adopt the welding tooling anchor clamps to carry out the welding of rack column frame in the technical solution of the present invention, and clamping device can adopt hand actuable clamping device or air clamper, thereby has alleviated operating personnel's manual labor greatly, has improved erection welding efficient.And, in welding process,,, reduce the unstability of artificial welding in anchor clamps so can control or eliminate the welding temperature distortion of workpiece because workpiece is fixedly clamped or gives reversible deformation in advance.Welding process also is the process of weldment local heating, in order to reduce the part temperature distortion of assembling, by frock clamp part is clamped, and helps reducing the size instability of welding.
2, adopt the welding tooling anchor clamps to weld in the technical solution of the present invention,, controlled welding deformation,, reduce the unmatched incidence of product so the rack column frame that the present invention obtains can exchange arbitrarily in follow-up assembling owing to guaranteed assembly precision.And weld afterwards to process by original elder generation and become first machine-shaping and weld again, avoided the problem of part welding back processing difficulties, help shortening the production cycle of workpiece product.
3, after employing welding tooling anchor clamps weld in the technical solution of the present invention, make manual operations become mechanically actuated, reduced the influence of human factor to welding quality, reduced the requirement of welder's operating technology level, assembling and welding are concentrated on the station to be finished, reduce operation quantity, saved the workshop area.The use of welding tooling anchor clamps makes welding sequence realize that mechanization and automation become possibility, thereby guarantees the overall dimensions and the accuracy of manufacture of weldment.
Description of drawings
Below in conjunction with drawings and Examples the present invention is further described:
Fig. 1 is the welding tooling anchor clamps stereogram of embodiment of the invention rack column frame;
Fig. 2 is the welding tooling anchor clamps front view of embodiment of the invention rack column frame;
Fig. 3 is the welding tooling anchor clamps profile of embodiment of the invention rack column frame;
Fig. 4 is embodiment of the invention rack column members of frame assembled state front view on the welding tooling anchor clamps;
Fig. 5 is embodiment of the invention rack column members of frame assembled state stereogram on the welding tooling anchor clamps;
Fig. 6 is the structural representation of embodiment of the invention rack column frame pillar parts;
Fig. 7 is the structural representation of embodiment of the invention rack column frame Connection Element parts;
Fig. 8 is the structural representation of embodiment of the invention rack column frame ear piece parts;
The embodiment of the invention rack column mount structure schematic diagram of Fig. 9 for obtaining after welding.
Wherein: 1 is clamp body, and 2 is setting element, and 3 is clamping device;
21 is fixed setting element, and 22 is plug-type setting element, and 23 is locating piece; 24 is to press from both sides fast;
31 is first fast fixture; 32 is spiral clamping device; 33 is second fast fixture;
311 is first locating piece; 312 be first fast the folder; 313 is first alignment pin; 321 is the bulb automatic regulator; 322 for screwing screw rod;
331 is second locating piece; 332 be second fast the folder; 333 is second alignment pin;
61 is column; 62 is Connection Element; 63 is ear piece.
The specific embodiment
Below in conjunction with specific embodiment such scheme is described further.Should be understood that these embodiment are used to the present invention is described and are not limited to limit the scope of the invention.The implementation condition that adopts among the embodiment can be done further adjustment according to the condition of concrete producer, and not marked implementation condition is generally the condition in the normal experiment.
Embodiment
Shown in Fig. 1～6, the welding tooling equipment of this rack column frame, comprise clamp body 1, be set with setting element 2 and clamping device 3 on the described clamp body, spacing each parts of rack column frame of described setting element 2 levels, described clamping device 3 cooperate with setting element 2 and clamp each parts of rack column frame in the horizontal direction.
Rack column frame 6 parts comprise column 61, and described column two ends are provided with Connection Element 62; Described column and Connection Element form framework, several ear pieces 63 of the arranged outside of described column.Described column 61 needs welding fixing in rack column frame production process with the parts junction of Connection Element 62 and the parts junction of ear piece 63 and column 61.
Setting element comprises fixed setting element 21 and the plug-type setting element 22 that is separately fixed on the support; Described clamping device 3 comprises first fast fixture 31 that cooperates horizontal clamping machine cabinet column frame with fixed setting element 21 and spiral clamping device 32, cooperates second fast fixture 33 of horizontal clamping machine cabinet column frame with plug-type setting element 22.
Fixed setting element 21 is for being fixed on the fixed block on the metallic support; Described plug-type setting element 22 comprises quick folder 24 and the locating piece 23 that is arranged on the horizontal slide rail, and described quick folder 24 cooperates promotion locating piece 23 spacing rack column frames with locating piece 23.
The plug-type setting element 22 and second fast fixture 33 are separately positioned on the medial and lateral of the column of rack column frame, and when carrying out the frock welding, plug-type setting element 22, second fast fixture 33 cooperate the column of horizontal clamping machine cabinet column frame.
Second fast fixture 33 comprise second fast folder 331, be arranged on second locating piece 332 on the horizontal slide rail and be fixed on second alignment pin 333 on second locating piece 332, described second fast folder 331 promote second locating piece 332 cooperates horizontal clamping machine cabinet column frame with plug-type setting element 22 column; On the described ear piece 63 pin-and-hole is set, described second alignment pin 333 cooperates spacing ear piece 63 with pin-and-hole.
First fast fixture comprise first fast folder 311, be arranged on first locating piece 312 on the horizontal slide rail and be fixed on first alignment pin 313 on first locating piece 312, described first fast folder 311 promote first locating piece 312 and cooperate horizontal clamping machine cabinet column frame with fixed setting element 21; On the described ear piece 63 pin-and-hole is set, described first alignment pin 313 cooperates spacing ear piece 63 with pin-and-hole.
The left ear piece of rack column frame is inboard to be contacted with left column, and the outside is provided with first fast fixture 31 and second fast fixture 33 respectively; Described first fast fixture 31 and second fast fixture 33 are respectively arranged with corresponding separately locating piece, alignment pin and press from both sides fast.The inboard contact with right column of the auris dextra spare of rack column frame fixed, and arranged outside also is provided with first fast fixture 31 and second fast fixture 33 respectively; Described first fast fixture 31 and second fast fixture 33 are respectively arranged with corresponding separately locating piece, alignment pin and press from both sides fast.
Fixed setting element cooperates spacing left and right column 61, forward and backward Connection Element 62 and ear piece 63 with plug-type setting element.Clamping device 3 can carry out weld job cooperate clamping rack column frame with setting element 2 after.
What spiral clamping device 32 comprised bulb automatic regulator 321 and was arranged on bulb automatic regulator 321 1 ends screws screw rod 322, described when screwing screw rod 322 and screwing bulb automatic regulator 321 adjust clamping directions automatically and cooperate the spacing Connection Element of clamping with fixed setting element.
Fig. 7～9 are the parts of rack column frame and the framework product behind the welding fabrication, and column 61 comprises left and right column, and described column inboard is provided with fixed setting element and plug-type setting element; Described plug-type setting element is provided with locating piece 23 and presss from both sides 24 fast.Column 61 arranged outside, first fast fixture 31 and second fast fixture 33; Described first fast fixture 31 and second fast fixture 33 are respectively arranged with locating piece, alignment pin separately and press from both sides fast.
The rack column frame comprises forward and backward Connection Element 62, and forward and backward Connection Element inboard is provided with fixed setting element 2 respectively; The spiral clamping device 32 of forward and backward Connection Element 62 arranged outside.Spiral clamping device 32 comprises bulb self-checking device 321 and screws screw rod 322, described when screwing screw rod 322 and screwing bulb self-checking device 321 can adjust automatically clamping direction with play clamp spacing before Connection Element and back Connection Element.
The quick folder of first fast fixture, 31, the second quick binding clasp 33, plug-type setting element can select all that rectilinear quick folder, horizontal are pressed from both sides fast for use, plug-type quick folder, pull fastening type press from both sides fast, quick folder is made up in multi-functional welding, locking pliers, C type pincers, F type pincers.
Be depicted as the Assembling Production method flow schematic diagram of rack column frame of the present invention as Fig. 4～5; When carrying out the Assembling Production of rack column frame, carry out according to following steps:
With the column 61 of rack column frame, Connection Element 62, ear piece 63 according to rack column circle body structure location and installation on the welding tooling equipment of rack column frame, setting element 2 location of the welding tooling equipment by the rack column frame, and clamp by clamping device 3;
Parts junction to the column 61 of rack column frame, Connection Element 62, ear piece 63 is welded fixing.
Concrete, can be earlier with left column, right column location and installation on the welding tooling anchor clamps, by the setting element location of welding tooling anchor clamps, and clamp by clamping device;
Preceding Connection Element, back Connection Element are inserted in left column, right column and are installed on the welding tooling anchor clamps,, and clamp by clamping device by the setting element location of welding tooling anchor clamps;
With left ear piece and auris dextra spare location and installation on the welding tooling anchor clamps; Setting element by the welding tooling anchor clamps is located, and by clamping device 3 it is clamped with left column and right column respectively;
Weld fixing to left column, right column, preceding Connection Element and Connection Element junction, back; Weld fixing to left ear piece and left column junction; Weld fixing to auris dextra spare and right column junction.
Present embodiment welds rack column circle body by the welding tooling anchor clamps, has significantly reduced the cost and the time of artificial welding, and has guaranteed the precision of welding and stablizing of weldment size.
Above-mentioned example only is explanation technical conceive of the present invention and characteristics, and its purpose is to allow the people who is familiar with this technology can understand content of the present invention and enforcement according to this, can not limit protection scope of the present invention with this.All spirit essence is done according to the present invention equivalent transformation or modification all should be encompassed within protection scope of the present invention.
Claims (10)
1. the welding tooling equipment of a rack column frame, comprise clamp body (1), it is characterized in that being set with on the described clamp body setting element (2) and clamping device (3), spacing each parts of rack column frame of described setting element (2) level, described clamping device (3) cooperate with setting element (2) and clamp each parts of rack column frame in the horizontal direction.
2. the welding tooling equipment of rack column frame according to claim 1 is characterized in that described rack column frame (6) comprises column (61), and described column two ends are provided with Connection Element (62); Described column and Connection Element form framework, several ear pieces of the arranged outside of described column (63).
3. the welding tooling equipment of rack column frame according to claim 2 is characterized in that described clamp body (1) for supporting the support of rack column framework, is provided with setting element (2) and clamping device (3) on the described support; When carrying out the frock welding, setting element is arranged on rack column frame inboard, and clamping device is arranged on the rack column frame outside, and described setting element cooperates horizontal clamping machine cabinet column frame with clamping device.
4. the welding tooling equipment of rack column frame according to claim 3 is characterized in that described setting element comprises fixed setting element (21) and the plug-type setting element (22) that is separately fixed on the support; Described clamping device (3) comprises first fast fixture (31) that cooperates horizontal clamping machine cabinet column frame with fixed setting element (21) and spiral clamping device (32), cooperates second fast fixture (33) of horizontal clamping machine cabinet column frame with plug-type setting element (22).
5. the welding tooling equipment of rack column frame according to claim 4 is characterized in that described fixed setting element (21) is for being fixed on the fixed block on the metallic support; Described plug-type setting element (22) comprises quick folder (24) and is arranged on locating piece (23) on the horizontal slide rail, and described quick folder (24) cooperates with locating piece (23) and promotes the spacing rack column frame of locating piece (23).
6. the welding tooling equipment of rack column frame according to claim 5, it is characterized in that described plug-type setting element (22) and second fast fixture (33) are separately positioned on the medial and lateral of the column of rack column frame, when carrying out the frock welding, plug-type setting element (22), second fast fixture (33) cooperate the column of horizontal clamping machine cabinet column frame.
7. the welding tooling equipment of rack column frame according to claim 6, it is characterized in that described second fast fixture (33) comprise second fast folder (331), be arranged on second locating piece (332) on the horizontal slide rail and be fixed on second alignment pin (333) on second locating piece (332), described second fast folder (331) promotion second locating pieces (332) cooperate the column of horizontal clamping machine cabinet column frame with plug-type setting element (22); Described ear piece is provided with pin-and-hole on (63), and described second alignment pin (333) cooperates spacing ear piece (63) with pin-and-hole.
8. the welding tooling equipment of rack column frame according to claim 3, it is characterized in that described first fast fixture comprise first fast folder (311), be arranged on first locating piece (312) on the horizontal slide rail and be fixed on first alignment pin (313) on first locating piece (312), described first fast folder (311) promotion first locating pieces (312) cooperates horizontal clamping machine cabinet column frame with fixed setting element (21); Described ear piece is provided with pin-and-hole on (63), and described first alignment pin (313) cooperates spacing ear piece (63) with pin-and-hole.
9. the welding tooling equipment of rack column frame according to claim 3, what it is characterized in that described spiral clamping device (32) comprises bulb automatic regulator (321) and be arranged on bulb automatic regulator (321) one ends screws screw rod (322), described screw screw rod (322) when screwing bulb automatic regulator (321) adjust clamping direction automatically and cooperate and clamp spacing Connection Element with fixed setting element.
10. the Assembling Production method of a rack column frame is characterized in that said method comprising the steps of:
With the column (61) of rack column frame, Connection Element (62), ear piece (63) according to rack column circle body structure location and installation on the welding tooling equipment of rack column frame, setting element (2) location of the welding tooling equipment by the rack column frame, and clamp by clamping device (3);
Parts junction to the column (61) of rack column frame, Connection Element (62), ear piece (63) is welded fixing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105545887A CN102029497A (en) | 2010-11-23 | 2010-11-23 | Welding tooling device for pillar frame of machine cabinet and assembly method of device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105545887A CN102029497A (en) | 2010-11-23 | 2010-11-23 | Welding tooling device for pillar frame of machine cabinet and assembly method of device |
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| CN102029497A true CN102029497A (en) | 2011-04-27 |
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| CN2010105545887A Pending CN102029497A (en) | 2010-11-23 | 2010-11-23 | Welding tooling device for pillar frame of machine cabinet and assembly method of device |
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| CN103722337A (en) * | 2014-01-09 | 2014-04-16 | 中山广都机电有限公司 | Welding jig for elevator lift car bracket |
| CN104227302B (en) * | 2014-09-17 | 2016-06-22 | 中核(天津)科技发展有限公司 | Integral solder and detecting device for stake body |
| CN104227302A (en) * | 2014-09-17 | 2014-12-24 | 中核(天津)科技发展有限公司 | Overall welding and detection device for bracket |
| CN104907676A (en) * | 2015-04-07 | 2015-09-16 | 昆山力盟机械工业有限公司 | Welding technology for aluminum alloy network cabinet |
| CN105215608A (en) * | 2015-11-05 | 2016-01-06 | 中核(天津)科技发展有限公司 | The solid welder of anchor point of field word structural member |
| CN106181151A (en) * | 2016-08-30 | 2016-12-07 | 南通昆仑空调有限公司 | A kind of valve buckle assembly platform |
| CN106356744A (en) * | 2016-09-29 | 2017-01-25 | 合肥儒桢信息科技有限责任公司 | High-voltage distribution cabinet assembling and clamping device |
| CN106356744B (en) * | 2016-09-29 | 2018-09-07 | 合肥儒桢信息科技有限责任公司 | A kind of high voltage power distributing cabinet assembly clamping device |
| CN109570874A (en) * | 2018-12-27 | 2019-04-05 | 广州广日物流有限公司 | A kind of elevator door pocket switch type welding tooling |
| CN109570874B (en) * | 2018-12-27 | 2024-08-23 | 广州广日物流有限公司 | Elevator door pocket exchange type welding tool |
| CN110303449A (en) * | 2019-06-11 | 2019-10-08 | 和信精密科技（吴江）有限公司 | A kind of vertical cabinet assembled fixture |
| CN110434535A (en) * | 2019-08-23 | 2019-11-12 | 北京戴纳实验科技有限公司 | A kind of locating rack for Welding experiment room cabinet body |
| CN110682035A (en) * | 2019-09-24 | 2020-01-14 | 王龙辰 | Automatic fixed clamping tool for production and processing of low-voltage power distribution cabinet |
| CN111940988A (en) * | 2020-07-22 | 2020-11-17 | 西安建筑科技大学 | Adjustable steel pipe clamping mechanism and vertical and horizontal hybrid steel pipe welding device |
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Application publication date: 20110427 |