CN106181151A - A kind of valve buckle assembly platform - Google Patents

A kind of valve buckle assembly platform Download PDF

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Publication number
CN106181151A
CN106181151A CN201610747955.2A CN201610747955A CN106181151A CN 106181151 A CN106181151 A CN 106181151A CN 201610747955 A CN201610747955 A CN 201610747955A CN 106181151 A CN106181151 A CN 106181151A
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CN
China
Prior art keywords
slide
elbow
drive
valve buckle
assembly platform
Prior art date
Application number
CN201610747955.2A
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Chinese (zh)
Other versions
CN106181151B (en
Inventor
陈本林
刘晓峰
陆啸秋
许坤峰
陆襄
康建
Original Assignee
南通昆仑空调有限公司
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Publication date
Application filed by 南通昆仑空调有限公司 filed Critical 南通昆仑空调有限公司
Priority to CN201610747955.2A priority Critical patent/CN106181151B/en
Publication of CN106181151A publication Critical patent/CN106181151A/en
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Publication of CN106181151B publication Critical patent/CN106181151B/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups

Abstract

The invention discloses a kind of valve buckle assembly platform, including frame, guide rail, drive mechanism, drive mechanism, pinion and rack and elbow clamp mechanism, guide rail is separately positioned on four limits of frame, the first slide mechanism and second slide mechanism of intersection movement it is respectively equipped with on the most opposed guide rail, one end of first slide mechanism and the second slide mechanism is equipped with drive mechanism, drive mechanism drives the first slide mechanism and the second slide mechanism along the movement of mutually perpendicular direction in the plane of jig, first slide mechanism and the second slide mechanism also include support seat that is that be arranged in parallel and that move with drive mechanism, support and be installed with elbow clamp mechanism respectively in seat and frame.The valve buckle assembly platform of the present invention is reasonable in design, and automaticity is high, by inputting length and the width of assembled valve buckle, it is possible to realize the automatic clamping function of equipment, thus reduce labour force, improve work efficiency.

Description

A kind of valve buckle assembly platform
Technical field
The present invention relates to a kind of welding platform, be specifically related to a kind of full-automation, the portable valve buckle group of saving manpower Assembling platform.
Background technology
Air-valve valve buckle is the most square, and how to be formed by assembly welding by four C-type steel.At present, the life of air-valve valve buckle Producing all by manually carrying out assembly and welding, during artificial assembly, workman completes generally by simple fixture Clamping and location to every C-type steel, the process efficiency that this man-made assembly produces valve buckle is low, and it cannot be guaranteed that the group of valve buckle Dress precision.Given this present invention devises a kind of full automatic air-valve valve buckle assembly platform.
Summary of the invention
Goal of the invention: the invention aims to solve the deficiency in existing air-valve production technology, it is provided that a kind of automatic The air-valve valve buckle assembling frock clamp platform that change degree is high, thus reduce labour force, improve work efficiency and air-valve valve buckle Assembly precision.
Technical scheme: a kind of valve buckle assembly platform of the present invention, including frame, guide rail, drive mechanism, driver Structure, pinion and rack and elbow clamp mechanism, described guide rail is separately positioned on four limits of described frame, on the most opposed guide rail It is respectively equipped with and intersects the first slide mechanism of movement and the second slide mechanism, described first slide mechanism and the second slide mechanism One end is equipped with drive mechanism, and described drive mechanism drives the first slide mechanism, the second slide mechanism by pinion and rack At slide on rails, described drive mechanism is arranged at pinion and rack being flexibly connected on guide rail and with guide rail, and described One slide mechanism and the second slide mechanism also include support seat that is that be arranged in parallel and that move, described support with drive mechanism Elbow clamp mechanism it is installed with respectively on seat and frame.
Further, described drive mechanism includes interconnective servomotor and planetary reducer.
Further, described pinion and rack includes the coaxial roller gear in each slide unit two ends and supporting tooth thereof Bar, the synchronicity at two ends when being moved by the slide unit of coaxial roller gear and supporting rack drives large span thereof.
Further, described drive mechanism includes the main gear shaft being connected with servomotor and from gear shaft, described master Gear shaft is connected by plum coupling with between gear shaft.
Further, described elbow clamp mechanism includes four groups, and one of which is fixedly mounted on a jiao of frame, other three groups In, there are two groups to be separately mounted on the first slide mechanism and the second slide mechanism, two slide mechanisms drive along X or Y-direction Mobile, on the crosshead shoe that last group elbow clamp mechanism is installed on the first slide mechanism and the second slide mechanism is formed, This group elbow clamp mechanism both can be along X to movement, it is also possible to move along Y-direction, and four groups of elbow clamp mechanisms are collectively forming square shaped valve The location of frame.
Further, often organize described elbow clamp mechanism and include clamp mount, the clamping reservation of elbow and elbow folder, described clamp mount Fix be connected with frame or support seat, described clamp mount is installed with the clamping reservation of elbow, the clamping reservation of described elbow is pacified Press from both sides equipped with elbow.
Further, described elbow folder uses two, and is mutually perpendicular between two elbow folders.
Further, described first slide mechanism and the second slide mechanism intersecting vertical move, and both are the most different.
Further, also include that column, described column and described elbow clamp mechanism one_to_one corresponding arrange installation.
Further, described also including controls device, and by length and the width of the input of this control device, thus it is sliding to control first Motivation structure and the sliding distance of the second slide mechanism.
Beneficial effect: the welding and assembling platform of the present invention is reasonable in design, automaticity is high, assembles valve by input is required The length of frame and width, it is possible to realize valve buckle valve block is accurately positioned.Thus reduce labour force, improve work efficiency and valve buckle Assembly precision.
Accompanying drawing explanation
Fig. 1 is the overall structure front view of the present invention;
Fig. 2 is the top view of Fig. 1;
Fig. 3 is the perspective view of the present invention.
Detailed description of the invention
A kind of jig as shown in Fig. 1 to Fig. 3, including frame 1, guide rail 4, drive mechanism, drive mechanism, gear teeth Bar mechanism and elbow clamp mechanism, described guide rail 4 is separately positioned on four limits of described frame, and four guide rails 4 constitute a tetragon Structure, the guide rail on tetragon relative edge is one group, and four guide rails 4 are divided into two groups, often installs slide mechanism on group guide rail, is formed First slide mechanism and the second slide mechanism, the direction of motion of two groups of slide mechanisms is mutually perpendicular to and structurally there is height Difference, with ensure the motion of two slide mechanisms time non-interference.A crosshead shoe, this cross it is designed with on two slide mechanisms Slide block both can be driven along X to movement by the first slide mechanism, it is possible to is driven by the second slide mechanism and moves along Y-direction.Sliding The pinion and rack that the motion of motivation structure is arranged on two by it drives, and in the pinion and rack at two, gear is the most also By driven by servomotor, thus ensure the slide mechanism synchronicity that both sides are moved when large span situation moves.Four groups of elbow folder machines In structure, one group of be fixedly mounted on frame one jiao, in other three groups, there are two groups to be separately mounted to the first slide mechanism and second and slide On motivation structure, two slide mechanisms driving and move along X or Y-direction, last group elbow clamp mechanism is installed on the first slide mechanism On the crosshead shoe formed with the second slide mechanism, this group elbow clamp mechanism both can be along X to movement, it is also possible to along Y-direction moves, and four groups of elbow clamp mechanisms are collectively forming the location of square shaped valve buckle.
As the further optimization of the present embodiment, described drive mechanism includes that interconnective servomotor 9 and planet subtract Speed machine 10, cooperating thus realize the first slide mechanism and the second skate machine by servomotor 9 and planetary reducer 10 Structure being mutually shifted in orbit.
As the further optimization of the present embodiment, described pinion and rack includes the Cylinder Gear that each slide unit two ends are coaxial Wheel 12 and supporting tooth bar 13 thereof, drive the slide unit of large span to move by coaxial roller gear 12 and supporting tooth bar 13 thereof Time two ends synchronicity.
As the further optimization of the present embodiment, described drive mechanism include the main gear shaft 11 that is connected with servomotor with And from gear shaft 14, described main gear shaft 11 is connected by plum coupling with between gear shaft 14.By main gear shaft 11 And the design from gear shaft 14, thus allow and between drive mechanism and gear mechanism, carry out synchronizing moving in orbit.
As the further optimization of the present embodiment, elbow clamp mechanism includes four groups, and one of which is fixedly mounted on frame One jiao;In other three groups, two groups are had to be separately mounted on the first slide mechanism and the second slide mechanism, by two slide mechanism bands Dynamic move along X or Y-direction, last group elbow clamp mechanism is installed on the first slide mechanism and the second slide mechanism is formed one On crosshead shoe, this group elbow clamp mechanism both can be along X to movement, it is also possible to move along Y-direction, four groups of common shapes of elbow clamp mechanism The location of paired square valve buckle.
Often group elbow clamp mechanism in above-mentioned four groups of elbow clamp mechanisms includes clamp mount 3, the clamping reservation of elbow 6 and elbow folder 7, described Clamp mount 3 is fixed be connected with frame 1 or support seat 8, and described clamp mount 3 is installed with the clamping reservation of elbow 6, described elbow Elbow folder 7 is installed in clamping reservation 6.Often group elbow clamp mechanism comprises between two elbow folders, and two elbow folders and be mutually perpendicular to.Pass through The setting of two vertical elbow folders, thus ensure that the clamp operation on the adjacent both sides at angle each to to-be-welded pieces, prevent to be welded Part drops.
As the further optimization of the present embodiment, described first slide mechanism and the second slide mechanism intersecting vertical move, In order to intersect mobile between the two and not interfere with each other, there is certain difference in height between the two.
As the further optimization of the present embodiment, also include column 2, described column 2 and described elbow clamp mechanism one_to_one corresponding Installation is set.Four columns and four groups of elbow clamp mechanism one_to_one corresponding are arranged, and further function as the fixation to to-be-welded pieces, anti- Only drop.
As the further optimization of the present embodiment, described also including controls device, by the length of this control device input and Width, thus control the first slide mechanism and the sliding distance of the second slide mechanism, it is achieved thereby that the clamp operation of automatization.
As the further optimization of the present embodiment, frame 1 is provided with welding bracing frame 5, thus strengthens equipment further Support strength.
The above, be only presently preferred embodiments of the present invention, and the present invention not makees any pro forma restriction, though So the present invention is disclosed above with preferred embodiment, but is not limited to the present invention, any technology people being familiar with this specialty Member, in the range of without departing from technical solution of the present invention, when the technology contents of available the disclosure above makes a little change or modification For the Equivalent embodiments of equivalent variations, as long as being the content without departing from technical solution of the present invention, the technical spirit of the foundation present invention Any simple modification, equivalent variations and the modification being made above example, all still falls within the range of technical solution of the present invention.

Claims (10)

1. a valve buckle assembly platform, it is characterised in that: include frame, guide rail, drive mechanism, drive mechanism, rack-and-pinion machine Structure and elbow clamp mechanism, described guide rail is separately positioned on four limits of described frame, the most opposed guide rail is respectively equipped with intersection First slide mechanism of movement and the second slide mechanism, one end of described first slide mechanism and the second slide mechanism is equipped with drives Motivation structure, described drive mechanism by pinion and rack drive the first slide mechanism, the second slide mechanism at slide on rails, Described drive mechanism is arranged at pinion and rack being flexibly connected on guide rail and with guide rail, described first slide mechanism and Two slide mechanisms also include support seat that is that be arranged in parallel and that move with drive mechanism, on described support seat and frame respectively It is installed with elbow clamp mechanism.
A kind of valve buckle assembly platform the most according to claim 1, it is characterised in that: described drive mechanism includes being connected with each other Servomotor and planetary reducer.
A kind of valve buckle assembly platform the most according to claim 1, it is characterised in that: described pinion and rack includes each Roller gear that slide unit two ends are coaxial and supporting tooth bar thereof, by coaxial roller gear and supporting rack drives thereof greatly across The synchronicity at two ends when the slide unit of degree moves.
A kind of valve buckle assembly platform the most according to claim 1, it is characterised in that: described drive mechanism includes and servo electricity Machine connect main gear shaft and from gear shaft, described main gear shaft is connected by plum coupling with between gear shaft.
A kind of jig the most according to claim 1, it is characterised in that: described elbow clamp mechanism includes four groups, and wherein One group of be fixedly mounted on frame one jiao, in other three groups, has two groups to be separately mounted to the first slide mechanism and the second skate machine On structure, two slide mechanisms driving and move along X or Y-direction, last group elbow clamp mechanism is installed on the first slide mechanism and the On the crosshead shoe that two slide mechanisms are formed, this group elbow clamp mechanism both can be along X to movement, it is also possible to along Y-direction Mobile, four groups of elbow clamp mechanisms are collectively forming the location of square shaped valve buckle.
A kind of valve buckle assembly platform the most according to claim 5, it is characterised in that: often organize described elbow clamp mechanism and include folder Tool bearing, the clamping reservation of elbow and elbow folder, described clamp mount is fixed be connected with frame or support seat, fixing on described clamp mount The clamping reservation of elbow is installed, the clamping reservation of described elbow is provided with elbow folder.
A kind of valve buckle assembly platform the most according to claim 6, it is characterised in that: described elbow folder uses two, and two It is mutually perpendicular between elbow folder.
A kind of valve buckle assembly platform the most according to claim 1, it is characterised in that: described first slide mechanism and second is slided Motivation structure intersecting vertical moves, and both are the most different.
A kind of valve buckle assembly platform the most according to claim 1, it is characterised in that;Also include column, described column and institute State elbow clamp mechanism one_to_one corresponding and installation is set.
A kind of valve buckle assembly platform the most according to claim 1, it is characterised in that;Described also including controls device, passes through The length of this control device input and width, thus control the first slide mechanism and the sliding distance of the second slide mechanism.
CN201610747955.2A 2016-08-30 2016-08-30 A kind of valve buckle assembly platform CN106181151B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610747955.2A CN106181151B (en) 2016-08-30 2016-08-30 A kind of valve buckle assembly platform

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Application Number Priority Date Filing Date Title
CN201610747955.2A CN106181151B (en) 2016-08-30 2016-08-30 A kind of valve buckle assembly platform

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CN106181151A true CN106181151A (en) 2016-12-07
CN106181151B CN106181151B (en) 2017-11-03

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102029497A (en) * 2010-11-23 2011-04-27 苏州宝馨科技实业股份有限公司 Welding tooling device for pillar frame of machine cabinet and assembly method of device
CN202271131U (en) * 2011-10-28 2012-06-13 杭州天盈金属制品有限公司 Device for welding and fixing small frame
CN202412098U (en) * 2011-12-13 2012-09-05 深圳市奥拓电子股份有限公司 LED (light-emitting diode) display unit cabinet assembly fixture
US20130236245A1 (en) * 2010-11-24 2013-09-12 Changchun Railway Vehicles Co. Ltd. Frame assembly base for frame structures
CN103331551A (en) * 2013-07-12 2013-10-02 苏州澳冠自动化设备有限公司 Double-position workstation of furnace body welding robot
CN204504586U (en) * 2015-01-09 2015-07-29 南京乾鑫电器设备有限公司 A kind of ammeter box case weld clamping and fixing device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102029497A (en) * 2010-11-23 2011-04-27 苏州宝馨科技实业股份有限公司 Welding tooling device for pillar frame of machine cabinet and assembly method of device
US20130236245A1 (en) * 2010-11-24 2013-09-12 Changchun Railway Vehicles Co. Ltd. Frame assembly base for frame structures
CN202271131U (en) * 2011-10-28 2012-06-13 杭州天盈金属制品有限公司 Device for welding and fixing small frame
CN202412098U (en) * 2011-12-13 2012-09-05 深圳市奥拓电子股份有限公司 LED (light-emitting diode) display unit cabinet assembly fixture
CN103331551A (en) * 2013-07-12 2013-10-02 苏州澳冠自动化设备有限公司 Double-position workstation of furnace body welding robot
CN204504586U (en) * 2015-01-09 2015-07-29 南京乾鑫电器设备有限公司 A kind of ammeter box case weld clamping and fixing device

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