CN102021703B - Silver fiber and cotton blended knitting yarn and preparation method thereof - Google Patents
Silver fiber and cotton blended knitting yarn and preparation method thereof Download PDFInfo
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- CN102021703B CN102021703B CN2010106175694A CN201010617569A CN102021703B CN 102021703 B CN102021703 B CN 102021703B CN 2010106175694 A CN2010106175694 A CN 2010106175694A CN 201010617569 A CN201010617569 A CN 201010617569A CN 102021703 B CN102021703 B CN 102021703B
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- 239000000835 fiber Substances 0.000 title claims abstract description 79
- 229920000742 Cotton Polymers 0.000 title claims abstract description 74
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 title claims abstract description 30
- 229910052709 silver Inorganic materials 0.000 title claims abstract description 30
- 239000004332 silver Substances 0.000 title claims abstract description 30
- 238000002360 preparation method Methods 0.000 title claims abstract description 19
- 238000009940 knitting Methods 0.000 title abstract 4
- 238000000034 method Methods 0.000 claims abstract description 20
- 238000002156 mixing Methods 0.000 claims abstract description 19
- 238000009987 spinning Methods 0.000 claims abstract description 14
- 238000004804 winding Methods 0.000 claims abstract description 7
- 239000002699 waste material Substances 0.000 claims description 4
- 239000003292 glue Substances 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- OGFYIDCVDSATDC-UHFFFAOYSA-N silver silver Chemical compound [Ag].[Ag] OGFYIDCVDSATDC-UHFFFAOYSA-N 0.000 claims description 3
- 230000005855 radiation Effects 0.000 abstract description 10
- 230000006870 function Effects 0.000 abstract description 8
- 230000009286 beneficial effect Effects 0.000 abstract description 4
- 238000009960 carding Methods 0.000 abstract description 4
- 230000000844 anti-bacterial effect Effects 0.000 abstract description 3
- 238000005406 washing Methods 0.000 abstract description 3
- 206010016322 Feeling abnormal Diseases 0.000 abstract 1
- 241000219146 Gossypium Species 0.000 description 43
- 230000000694 effects Effects 0.000 description 7
- 239000004744 fabric Substances 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 6
- 240000000047 Gossypium barbadense Species 0.000 description 5
- 235000009429 Gossypium barbadense Nutrition 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 241000894006 Bacteria Species 0.000 description 3
- 230000003115 biocidal effect Effects 0.000 description 3
- 230000036760 body temperature Effects 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
- 230000003068 static effect Effects 0.000 description 3
- 239000004753 textile Substances 0.000 description 3
- 230000000845 anti-microbial effect Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 239000010946 fine silver Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 241001589086 Bellapiscis medius Species 0.000 description 1
- 241000222122 Candida albicans Species 0.000 description 1
- 235000002505 Centaurea nigra Nutrition 0.000 description 1
- 240000003323 Centaurea nigra Species 0.000 description 1
- FOIXSVOLVBLSDH-UHFFFAOYSA-N Silver ion Chemical compound [Ag+] FOIXSVOLVBLSDH-UHFFFAOYSA-N 0.000 description 1
- 241000191967 Staphylococcus aureus Species 0.000 description 1
- 238000010306 acid treatment Methods 0.000 description 1
- 239000008186 active pharmaceutical agent Substances 0.000 description 1
- 230000002421 anti-septic effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 229940095731 candida albicans Drugs 0.000 description 1
- 239000013043 chemical agent Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000001877 deodorizing effect Effects 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
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- 239000007769 metal material Substances 0.000 description 1
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- 239000011148 porous material Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 230000000191 radiation effect Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 210000004243 sweat Anatomy 0.000 description 1
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- 238000012546 transfer Methods 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
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- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
The invention relates to a preparation method of silver fiber and cotton blended knitting yarn. The preparation method comprises the following sequential steps: (1) respectively opening and picking the silver fibers and the cotton; (2) respectively carding the silver fibers and the cotton; (3) firstly doubling; (4) secondly doubling; (5) roving; (6) spinning; and (7) winding, wherein the blending ratio is as follows: the silver fibers account for 10% of the total mass, and the balance is cotton; and the yarn count is 40S. The silver fiber and cotton blended knitting yarn provided by the invention is prepared by the method provided by the invention. The invention has the beneficial effect that the silver fiber and cotton blended knitting yarn combines the advantages of the silver fibers and the cotton fibers, and has the advantages of stable quality, antibacterial property, radiation protection, antistatic property, soft feeling, multiple functions, relatively low price and the like; and the product of the invention is not affected and restricted by washing.
Description
(1)
Technical field
The invention belongs to textiles and make the field, relate to a kind of silver-colored fiber and cotton blended knitted yarn and preparation method thereof.
(2)
Background technology
Fine silver is argenteous metal, and it has good ductility, and its electric conductivity and conductivity of heat all are the highest in all metals; By the silver-colored fiber radiation-proof fabric that the manufacturing of argentiferous fiber utilization nanometer technology forms, be up-to-date radiation protection technology after metal radiation resistant fiber cloth in the world, have radiation proof, antibiotic, press down dirty function, be the more satisfactory cloth of producing Radiation proof dress.Its radiation proof effect is better than the radiation proof cloth of processing with other metal materials, can wear next to the skin and to the human body beneficial, is the functional fabric with development prospect.
Silver fibration principle and the application on textiles:
Brute force eliminate the unusual smell, powerful antibiotic:
Bacteria breed can let health produce peculiar smell, and the silver ion of silver-colored fiber surface can be very fast it is gone up and reduces or the elimination peculiar smell with rotten protein adsorption.Through the silver-colored fiber of test can in 1 hour, resist 99.9% be exposed to superficial phenomenon bacterium.And most of other antimicrobial products still can't reach identical effect after testing 48 hours.Therefore silver-colored fiber is a kind of wide spectrum, efficient, safe, lasting antibacterial deodorizing fiber.
2. All Pure Nature, durability:
The silver fiber adopts " fine silver " to process, and is the native element that a kind of nature forms, the toxic and side effect of chemical product as none fully.The silver fiber is silver-colored and fibre compact to be polymerized rely on the natural attribute kill bacteria of silver fully, does not contain any chemical agent, non-stimulated.
3. antistatic, electromagnetic shielding:
Silver electric conductivity in all metals is best, and it is well antistatic that this characteristic has silver-colored fiber, electro-magnetic screen function.High conductivity because of silver; Anti-5000v static has electro-magnetic screen function, as long as a spot of silver-colored fiber exists on the clothing; With eliminating the static that is produced because of friction rapidly; Therefore make product have the comfort of no static, silver-colored fiber can be very quick and be efficiently gone out conductivity, and can protect human body to avoid electromagnetic wave infringement (pregnant woman can protect foetus to avoid electromagnetic wave pollute).
4. heat conduction:
The silver fiber can distribute the temperature conduction on the skin rapidly, to reduce body temperature, reaches feel cool; In arctic weather, the human body pore shrinks no longer a large amount of perspires, then emitted radiation can come regulate body temperature; Body temperature runs off all because of radiation effect; And silver is the most effectively to store and the reflection material, can radiant energy be stored or the reflected back health, to produce best warming effect.5. health care:
By " silver " the quick characteristic of conduction, can stimulate circulation, the sense of can eliminating or significantly lessen fatigue reaches the function of medical and health care.
The purposes of silver fiber: can produce health promoting socks, sheet, underwear, underpants, hair (pillow) towel; Infant's clothes and diaper, sweat shirt, medical operating clothes, bandage, mouth mask; Electromagnetic shield, screening clothing, medicine equipment, aviation carpet, car interior trim; The aircraft concealment paulin, the shielding tent cloth, the extraordinary fabric of silver-colored fiber can be equipped special force, is the product of advanced technology in the world.
The main performance index of silver fiber and cotton fiber: silver-colored fiber, specification are diameter 6um, length 38mm, intensity 2.5cN.dtx
-1, fracture elongation 0.8%.Cotton is an Xinjiang Long staple cotton, quality length 40mm, fineness 7200Nm, maturity 1.9, mic value 3.8.
As everyone knows, people's health perception is strengthened, and the clothes of textiles have only function is added its innovative strategy, just can cater to the demand of society, just can have more long-range development prospect.
(3)
Summary of the invention
The present invention provides a kind of silver-colored fiber and cotton blended knitted yarn and preparation method thereof in order to remedy the deficiency of prior art, in conjunction with the advantage of silver-colored fiber and cotton fiber, and steady quality.
The present invention realizes through following technical scheme:
The preparation method of silver-colored fiber of the present invention and cotton blended knitted yarn, its special character is: be made up of successively following steps: (1) respectively to silver-colored fiber and cotton carry out opening picking, (2) respectively to silver-colored fiber and cotton carry out comb and parallel cotton fibers prior to spinning, (3) in the lump, (4) two also, (5) spin rove, spun yarn, (7) winder are spun in (6); Blending rate silver fiber accounts for 10% of gross mass, and all the other are cotton; Yarn count is 40S.
The preparation method of silver-colored fiber of the present invention and cotton blended knitted yarn is in step (1): when silver-colored fiber is carried out opening picking, at first silver-colored fiber and cotton combing lap waste are mixed by weight 2:8, process lap then, process the carded sliver of cotton silver-colored silver mixing again; The comprehensive hired roughneck's of lapper speed is 700 rev/mins, and workshop relative humidity is at 65%-70%, and cotton rolling quantity is 365g/m.
The preparation method of silver-colored fiber of the present invention and cotton blended knitted yarn, in step (2): when silver-colored fiber was carried out comb and parallel cotton fibers prior to spinning, workshop relative humidity remained on below 65%, made fiber in combing, be in the moisture releasing state, technological parameter such as following table 1,
The preparation method of silver-colored fiber of the present invention and cotton blended knitted yarn; Step (3) in the lump in: adopt 3 silver-colored silver mixings of cotton and 3 cotton yarns to carry out and close; Regulate the ratio of this step middle cotton silver silver mixing and cotton yarn and then the blending rate of adjusting yarn; Total draft is below 6 times, roller gauge 48*55mm, quantitative 20.8 g/5m.
The preparation method of silver-colored fiber of the present invention and cotton blended knitted yarn, step (4) two and in, be divided into one drafting and two road draftings again, technological parameter such as following table 2,
The preparation method of silver-colored fiber of the present invention and cotton blended knitted yarn spins in the rove in step (5), technological parameter such as following table 3,
The preparation method of silver-colored fiber of the present invention and cotton blended knitted yarn spins in the spun yarn in step (6), Decorative Pattern Aprons in adopting, and rubber roll uses 65 ℃ of soft elastic glue rollers of Shao Shi, technological parameter such as following table 4,
The preparation method of silver-colored fiber of the present invention and cotton blended knitted yarn, in step (7) winder, winding speed 1000m/min.
Silver-colored fiber of the present invention and cotton blended knitted yarn, its special character is: processed by method of the present invention.
The invention has the beneficial effects as follows; Silver-colored fiber of the present invention/cotton 10%/90%JC40S yarn; In conjunction with the advantage of silver-colored fiber and cotton fiber; And steady quality is made single jersey and is delivered to institute of microbiology check, has following function: 1, antibiotic property: this product to colibacillary bacteriostasis rate be 99%, the staphylococcus aureus bacteriostasis rate is 96%, the bacteriostasis rate of Candida albicans is 85%.And not influenced by washing.Antimicrobial product on the market is to add antiseptic to handle mostly, and this series products will lose antibacterial effect through repeatedly washing.2, radiation proof, antistatic: the lining radiation proof effect of this product spinning is fine, under different frequencies its shield effectiveness more than 90%, and soft, have multiple function, advantage such as wash and price is relatively cheap unrestricted.
(4)
The specific embodiment
Be a kind of specific embodiment of the present invention below.
The preparation method of silver-colored fiber of the present invention and cotton blended knitted yarn, spinning technological process:
The silver fiber: because of silver-colored fiber need not removal of impurities, we are at first even in 2:8 ratio artificial mixed with its and combing lap waste, and feeding A092A type cotton feeder is processed lap, become the carded sliver again after, the yarn of same cotton mixes on drawing frame.
Flow process is A092A type cotton feeder → A076E type lapper → FA201B type carding machine.
The flow process of long-staple cotton is A002A type griping cotton machine → A035 type mixing and blowing machine → A036 type opening or cleaning cotton machine → A092A type cotton feeder → A076E type lapper → FA201B type carding machine → FA306 type drawing frame (in advance also) → E32 strip ribbon lap machine → E62 combing machine.
The flow process of silver fiber, the blending of long-staple cotton strip is FA306 type drawing frame (together) → FA306 type drawing frame (two roads) → FA421A type Speed frames → FA507 type fine spining machine → NO.21C type automatic winder.
Because of the spinning technique of long-staple cotton is a prior art, everybody is familiar, no longer details.Spin the step of silver-colored fiber below together for long-staple cotton:
1. respectively silver-colored fiber and cotton are carried out opening and cleaning step
When silver-colored fiber is carried out opening picking, at first silver-colored fiber and cotton combing lap waste are mixed by weight 2:8, process lap then, process the carded sliver of cotton silver-colored silver mixing again, to reach the purpose that mixes; In the principle of opening and cleaning step in line with " few, the short flow process of junk, antiseized volume "; Outside the dirt rod in district that falls to mixing, with Polypropylence Sheet it to be sealed, the comprehensive hired roughneck's of A076E type lapper speed is reduced to 700 rev/mins; Workshop relative humidity is controlled at 65%-70%, and cotton rolling quantity is 365g/m.Lap is wrapped with Polypropylence Sheet.
2. respectively silver-colored fiber and cotton are carried out carding step
When silver-colored fiber is carried out comb and parallel cotton fibers prior to spinning; Clear for guaranteeing web, take the technological principle of " low velocity, small tension receiving coil, the fast transfer ", reduce thorn rod speed; Improve the speed ratio of cylinder, thorn rod; Increase feed plate face length (feed plate bed hedgehopping 2mm), before the doffer, install pallet additional, to increase holding effect web.In order to reduce noil, the car tripe leaks the end by the mesh that combing plate changes big chord length (260mm) in the back, and the speed of cover plate is reduced to 80cm/min.Workshop relative humidity remains on below 65%, makes fiber in combing, be in the moisture releasing state, is beneficial to combing and bar and does evenly, and main technologic parameters is seen table 1.
3. operation in the lump
Promptly in advance also; Adopt the cotton yarn of 3 silver-colored silver mixings of cotton+3 to carry out and close,, regulate this step middle cotton silver silver mixing and the ratio of cotton yarn and then the blending rate of adjusting yarn to guarantee mixed proportion; Technology is taked big preliminary draft technology; Total draft is controlled at below 6 times, roller gauge 48*55, quantitative 20.8 g/5m.
4. two and operation
Be the mixing of reinforcing fibre and further improve fibre orientation, two roads and strip adoption " tightly space, heavily pressurization " technological principle is divided into one drafting and two road draftings again, and main technologic parameters is seen table 2.
5. the rove operation
Because silver-colored fiber surface is smooth, cohesive force is poor, thus roving twist factor should suitably be strengthened, and use the new type rubber false twister; To improve the false twisting effect, the rove elongation is controlled in 2.0%, prevents to produce details because of the accident elongation; Simultaneously, rove back area draft grasp less than normal.The cushion rubber that uses on the machine will carry out acid treatment in advance, and rubber roll will be used the ultraviolet ray irradiation, and to improve anti-winding ability, main technologic parameters is seen table 3.
6. spinning process
According to fiber properties; When spun yarn is produced; Adopt the technological principle of " low velocity, middle pressurization, little jaw, little back area draft, middle hardness rubber roll "; For further improving the quality, also mainly taked measure: the reach of (1) spinning front top roller location-appropriate reduces spinning triangular zone to greatest extent; (2) smooth for reducing, Decorative Pattern Aprons in adopting helps the control to fiber, prevents the diffusion of fiber, reduces the probability that the fiber head end stretches out yarn, reduces filoplume; (3) Spinning Top Roller is used 65 ℃ of soft elastic glue rollers of Shao Shi, and antistatic treatment is carried out on the surface, prevents that roller is sticking to twine the grasp bigger than normal of (4) spun yarn twist factor, to improve Dan Qiang, reduces filoplume; (5) working pressure rod spacing block reaches the strong control to yarn, thereby improves the spun yarn bar evenness; (6) space in grasp roller bigger than normal back zone, avoids roving-drafting not leave existing " hardhead "; (7) increase reel cage pressure and suitably reduce the roller rotating speed.Main technologic parameters is seen table 4.
Quality: bar is done 12.6% details, 4 slubbings, 12 cotton knots 36.
7. winding procedure
Winding procedure uses field, village NO.21C automatic winder, mainly takes the technological principle of " small tension receiving coil, little elongation, yarn road are bright and clean ", winding speed 1000m/min, reference voltage 2.5V, initial voltage 6.0V, coiling voltage 5.0V; Clearing thresholding: N=5.5 DS=2.0 LS=1.5cm DL=1.25 LL=30cm-D=-25%-L=-25cm.
The tube yarn quality: bar is done: 13.2% details: 6 slubbings: 15 cotton knots: the powerful CV%:8.5% of 48 single thread forces: 265.2CN.
Have only the technological parameter and the process components of each operation of reasonable disposition, just can guarantee spinning quality.
Silver-colored fiber of the present invention and cotton blended knitted yarn, its special character is: processed by method of the present invention.
Claims (5)
1. the preparation method of a silver-colored fiber and cotton blended knitted yarn is characterized in that: be made up of successively following steps: (1) respectively to silver-colored fiber and cotton carry out opening picking, (2) respectively to silver-colored fiber and cotton carry out comb and parallel cotton fibers prior to spinning, (3) in the lump, (4) two also, (5) spin rove, spun yarn, (7) winder are spun in (6); Blending rate silver fiber accounts for 10% of gross mass, and all the other are cotton; Yarn count is 40S;
In the step (1): when silver-colored fiber is carried out opening picking, at first silver-colored fiber and cotton combing lap waste are mixed by weight 2:8, process lap then, process the carded sliver of cotton silver-colored silver mixing again; The comprehensive hired roughneck's of lapper speed is 700 rev/mins, and workshop relative humidity is at 65%-70%, and cotton rolling quantity is 365g/m;
Step (3) in the lump in: adopt 3 silver-colored silver mixings of cotton and 3 cotton yarns to carry out and close; Regulate the ratio of this step middle cotton silver silver mixing and cotton yarn and then the blending rate of adjusting yarn; Total draft is below 6 times, roller gauge 48*55mm, quantitative 20.8 g/5m;
Step (4) two and in, be divided into one drafting and two road draftings, technological parameter such as following table 2 again
Step (6) is spun in the spun yarn, Decorative Pattern Aprons in adopting, and rubber roll uses Shao Shi 65 ° of soft elastic glue rollers, technological parameter such as following table 4
2. the preparation method of silver-colored fiber according to claim 1 and cotton blended knitted yarn is characterized in that:
In step (2): when silver-colored fiber was carried out comb and parallel cotton fibers prior to spinning, workshop relative humidity remained on below 65%, made fiber in combing, be in the moisture releasing state, technological parameter such as following table 1
4. the preparation method of silver-colored fiber according to claim 1 and cotton blended knitted yarn is characterized in that: in step (7) winder, and winding speed 1000m/min.
5. a silver-colored fiber and cotton blended knitted yarn is characterized in that: processed by each described method among the claim 1-4.
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