CN102019641A - Application of impregnated paper and process for producing shaving board - Google Patents
Application of impregnated paper and process for producing shaving board Download PDFInfo
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- CN102019641A CN102019641A CN2010105284410A CN201010528441A CN102019641A CN 102019641 A CN102019641 A CN 102019641A CN 2010105284410 A CN2010105284410 A CN 2010105284410A CN 201010528441 A CN201010528441 A CN 201010528441A CN 102019641 A CN102019641 A CN 102019641A
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- impregnated paper
- urea
- wood shavings
- formaldehyde glue
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Abstract
The invention discloses application of impregnated paper and a process for producing a shaving board based on the same. In the process, the shaving board is produced by mixing the impregnated paper and fresh shavings. After the technical scheme is adopted, leftovers of the impregnated paper can be recycled for producing the shaving board instead of being taken as waste, industrial waste is utilized, product value is created, and waste pollution is reduced, namely multiple aims are fulfilled.
Description
Technical field
The present invention relates to the application of impregnated paper and based on a kind of particieboard production technology of this application.
Background technology
Impregnated paper is a bond paper, is to be made by the facing paper dipping amino resins with shades of colour or floral designs, is used for the wood-based plate facing, play and decorate and the covering effect, and the case hardness height of goods, wear-resisting, good luster, resistance to water, good heat resistance.Its using method is as follows: face
Paper+base material+facial tissue carries out the hot pressing post forming, and general hot pressing temperature is 180~190 ℃, pressure 2.0~3.0MPa, hot pressing time 40~50s.
The major parameter of impregnated paper is: the titanium dioxide filler and the α-lignin of high-load, and be added with high-quality wood raw material and melamine.Enclose various industrial chemicals by dipping.
In impregnated paper production line dry run, glue contains a large amount of uncured glue in body paper and uncrosslinked in the impregnated paper, and main component constitutes and is: paper content only accounts for 38.75%, and all the other 61.25% all are each components of glue, specifically see table one for details.
Each component of impregnated paper constitutes:
Component | Composition (%) |
Body paper | 38.75 |
Melmac | 20.20 |
Lauxite | 38.75 |
Modifier | 1.07 |
The melmac curing agent | 0.25 |
Urea formaldehyde resin curing agent | 0.67 |
Polymerization inhibitor | 0.31 |
Table one
But impregnated paper is after having mounted at present; substantially as the leftover bits and pieces garbage disposal, not only cause unnecessary waste, also increased the weight of the burden of follow-up garbage disposal; brought adverse effect to environmental protection, it is very necessary therefore seeking a kind of method of utilizing that turns waste into wealth.
Summary of the invention
The technical problem that the present invention mainly solves provides a kind of new application of impregnated paper and based on a kind of particieboard production technology of this application.
For solving first technical problem that the present invention proposes, the technical scheme that the present invention adopts is: the application of a kind of impregnated paper in particieboard is produced is provided, impregnated paper mixed with wood shavings carry out particieboard production.
After having adopted the technical program, the impregnated paper leftover bits and pieces can not be taken as rubbish and be handled, and be used to produce particieboard but turn waste into wealth, and utilize industrial waste, create value of the product and reduce waste pollution, serve multiple.
For solving second technical problem that the present invention proposes, the invention provides a kind of particieboard production technology, use employed urea-formaldehyde glue in all or part of alternative particieboard production process of impregnated paper.
After adopting technique scheme, not only can be used, turn waste into wealth, reduce the environmental pollution that discarded object brings, and can save urea-formaldehyde glue required in the particieboard production process in a large number, reduce production costs greatly the impregnated paper leftover bits and pieces.
Wherein, in the employed urea-formaldehyde glue step, the urea-formaldehyde glue use amount is wood shavings and impregnated paper over dry gross weight 10% in the partly alternative particieboard production process of described impregnated paper, and the impregnated paper use amount is wood shavings and impregnated paper over dry gross weight 5%~20%.Described oven dry weight is for deducting the material weight behind the moisture in the material.
Wherein, partly substitute in the particieboard production process in the employed urea-formaldehyde glue step at described impregnated paper, the use amount of described urea-formaldehyde glue is 5%~10% of wood shavings and an impregnated paper over dry gross weight, and the use amount of impregnated paper is 20% of wood shavings and an impregnated paper over dry gross weight.
Wherein, in the employed urea-formaldehyde glue step, the use amount of described urea-formaldehyde glue is 5%~10% of a wood shavings oven dry weight in the partly alternative particieboard production process of described impregnated paper, and the use amount of impregnated paper is 20% of a wood shavings oven dry weight.
Wherein, use employed urea-formaldehyde glue in the impregnated paper replacing whole particieboard production process in the described technology, and the use amount of impregnated paper is wood shavings and impregnated paper over dry gross weight 20%.
The specific embodiment
By describing technology contents of the present invention, structural feature in detail, realized purpose and effect, give explanation below in conjunction with embodiment is detailed.
Embodiment 1:
In the test of present embodiment, it is 10% that urea-formaldehyde glue applies fixed ratio, and the dipping waste paper adding proportion of pulverizing is respectively 5%, 10%, 20%, and on-gauge plate does not add dipping waste paper.
All plate tests are all carried out in laboratory.Dipping waste paper adds in the glue mixer after pulverizing with beating crusher, and urea-formaldehyde glue injects with spray gun.
Slab uses a framework manually to mat formation, and specification is 500mm * 500mm.
Adopt Jinan testing machine head factory testing press, hot compression parameters is as follows:
Pressure: 4.5MPa
Temperature: 185 ℃
Time: 4.5min
Thickness: 15mm
Wood shavings and dipping waste paper composite plate main performance index that present embodiment is produced in table 2, have been listed: employing standard: GB/T17657-1999
Table 2
Analyzing These parameters can learn, when dipping waste paper adding proportion is 20%, compares with on-gauge plate, and MOR can improve 14%, and internal bond strength can improve 32%, and these are advantages, and the highest content of formaldehyde also is lower than the standard of E1 level 8mg/100g.
The experimental result of present embodiment confirms:
1, dipping waste paper can mix use with the particieboard raw material by larger amt, and can improve the physical and mechanical property of sheet material.
2, by adding dipping waste paper, it is fully possible reducing particieboard glue consumption.
Embodiment 2
The adding proportion that present embodiment will flood waste paper is set at 20%, and the ratio of urea-formaldehyde glue changes.The adding proportion account form of urea-formaldehyde glue has following two kinds:
1, calculates (wood shavings+dipping waste paper) according to accounting for two kinds of heavy ratios of the total over dry of raw material;
2, only calculate according to the ratio that accounts for over dry wood shavings weight.
The urea-formaldehyde glue resin added of on-gauge plate is respectively 5% and 10%.The sheet material mode of production is consistent with embodiment 1.
Wood shavings and dipping waste paper composite plate main performance index that present embodiment is produced in table three, have been listed: employing standard: GB/T17657-1999
Table 3
* 5% or 10% refer to the two kinds of heavy ratios (wood shavings+dipping waste paper) of the total over dry of raw material that account for
* 5% or 10% refers to the ratio that only accounts for over dry wood shavings weight
By above data, we draw: the dipping waste paper of interpolation 20% has tangible influence to the performance of sheet material, even do not need to apply urea-formaldehyde glue and can produce particieboard yet, and MOR higher (MOR of 15mm on-gauge plate under drying condition be 〉=13Mpa).Add sheet material that 10% urea-formaldehyde glue produces and resin added again and be 10% on-gauge plate comparatively speaking, the MOR basically identical.Under the dipping waste paper situation of interpolation 20%, the urea-formaldehyde glue applied amount is 5% or 10%, and it doesn't matter much for plate intensity.In addition, to calculate be in accounting for the heavy ratio (wood shavings+dipping waste paper) of two kinds of total over dry of raw material or only account for the ratio of over dry wood shavings weight, also not mattering much to resin added.Each test sample plate, internal bond strength all are higher than standard value (0.35Mpa).
Each physical and mechanical property index is calculated and is carried out with reference to each relevant criterion (GB4897-2003, GB/T17657-1999).
When adding dipping waste paper and urea-formaldehyde glue simultaneously, although free formaldehyde content increases, maximum 7.25mg/100g still is lower than the standard of E1 level limit value 8mg/100g.
According to the timber intensity testing result, can assert, when dipping waste paper addition is 20%, even also can produce qualified particieboard without urea-formaldehyde glue.High strength more if desired just can reach the equal performance index level that resin added is 10% on-gauge plate fully as long as add 5% urea-formaldehyde glue again.
This method is a kind of good approach of digestion impregnated paper waste material.If dipping waste paper quantity allows, by adding, urea-formaldehyde glue applies ratio can be reduced fully.
The above only is embodiments of the invention; be not so limit claim of the present invention; every equivalent flow process conversion that utilizes description of the present invention to do, or directly or indirectly be used in other relevant technical fields, all in like manner be included in the scope of patent protection of the present invention.
Claims (6)
1. the application of impregnated paper in particieboard is produced is characterized in that, impregnated paper mixed with wood shavings carry out particieboard production.
2. a particieboard production technology is characterized in that, uses employed urea-formaldehyde glue in all or part of alternative particieboard production process of impregnated paper.
3. technology according to claim 2, it is characterized in that, partly substitute in the particieboard production process in the employed urea-formaldehyde glue step at described impregnated paper, the urea-formaldehyde glue use amount is wood shavings and impregnated paper over dry gross weight 10%, and the impregnated paper use amount is wood shavings and impregnated paper over dry gross weight 5%~20%.
4. technology according to claim 2, it is characterized in that, partly substitute in the particieboard production process in the employed urea-formaldehyde glue step at described impregnated paper, the use amount of described urea-formaldehyde glue is 5%~10% of wood shavings and an impregnated paper over dry gross weight, and the use amount of impregnated paper is 20% of wood shavings and an impregnated paper over dry gross weight.
5. technology according to claim 2, it is characterized in that, in the employed urea-formaldehyde glue step, the use amount of described urea-formaldehyde glue is 5%~10% of a wood shavings oven dry weight in the partly alternative particieboard production process of described impregnated paper, and the use amount of impregnated paper is 20% of a wood shavings oven dry weight.
6. technology according to claim 2 is characterized in that, use employed urea-formaldehyde glue in the impregnated paper replacing whole particieboard production process in the described technology, and the use amount of impregnated paper is wood shavings and impregnated paper over dry gross weight 20%.
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CN2010105284410A CN102019641A (en) | 2010-11-01 | 2010-11-01 | Application of impregnated paper and process for producing shaving board |
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CN2010105284410A CN102019641A (en) | 2010-11-01 | 2010-11-01 | Application of impregnated paper and process for producing shaving board |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108818874A (en) * | 2018-07-06 | 2018-11-16 | 临沂市兰山区联拓板材厂 | A kind of sandwich body of fire prevention prepared using melamine impregnated paper |
Citations (6)
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CN1087854A (en) * | 1992-12-05 | 1994-06-15 | 张国义 | A kind of manufacture method of PLASTIC LAMINATED |
CN1128198A (en) * | 1994-12-05 | 1996-08-07 | 达亚能源有限公司 | Hot-pressed board made of waste paper and waste plastics |
CN1128694A (en) * | 1994-12-31 | 1996-08-14 | 达亚能源有限公司 | Daya plate No.2 |
CN1383967A (en) * | 2001-05-08 | 2002-12-11 | 李代繁 | Rod article utilizing method, product and use thereof |
CN101332614A (en) * | 2008-08-05 | 2008-12-31 | 云南永利发林业有限公司 | Burnishing surface wood oriented structure chipboard and manufacture method and use thereof |
CN101457503A (en) * | 2008-12-19 | 2009-06-17 | 浙江林学院 | High strength fiberboard and production method thereof |
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2010
- 2010-11-01 CN CN2010105284410A patent/CN102019641A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1087854A (en) * | 1992-12-05 | 1994-06-15 | 张国义 | A kind of manufacture method of PLASTIC LAMINATED |
CN1128198A (en) * | 1994-12-05 | 1996-08-07 | 达亚能源有限公司 | Hot-pressed board made of waste paper and waste plastics |
CN1128694A (en) * | 1994-12-31 | 1996-08-14 | 达亚能源有限公司 | Daya plate No.2 |
CN1383967A (en) * | 2001-05-08 | 2002-12-11 | 李代繁 | Rod article utilizing method, product and use thereof |
CN101332614A (en) * | 2008-08-05 | 2008-12-31 | 云南永利发林业有限公司 | Burnishing surface wood oriented structure chipboard and manufacture method and use thereof |
CN101457503A (en) * | 2008-12-19 | 2009-06-17 | 浙江林学院 | High strength fiberboard and production method thereof |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108818874A (en) * | 2018-07-06 | 2018-11-16 | 临沂市兰山区联拓板材厂 | A kind of sandwich body of fire prevention prepared using melamine impregnated paper |
CN108818874B (en) * | 2018-07-06 | 2021-07-06 | 临沂市兰山区联拓板材厂 | Fireproof sandwich body prepared by utilizing melamine impregnated paper |
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Application publication date: 20110420 |