CN102009426A - One-step hot-press forming process for multilayer composite floor board - Google Patents

One-step hot-press forming process for multilayer composite floor board Download PDF

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Publication number
CN102009426A
CN102009426A CN 201010504315 CN201010504315A CN102009426A CN 102009426 A CN102009426 A CN 102009426A CN 201010504315 CN201010504315 CN 201010504315 CN 201010504315 A CN201010504315 A CN 201010504315A CN 102009426 A CN102009426 A CN 102009426A
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veneer
pressing
layer
floor
press forming
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CN102009426B (en
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葛晓海
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ZHEJIANG LAYO WOOD INDUSTRY Co Ltd
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ZHEJIANG LAYO WOOD INDUSTRY Co Ltd
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Abstract

One-step hot-press forming process for a multilayer composite floor board is disclosed, comprising the following steps: slicing or rotary-cutting or saw cutting woods into strips as bezel panel of floor board; rotary-cutting common logs into veneers as veneers; pasting each layer of the veneers together, or cold pressing one layer of veneer and one layer of density board or shaving board and also one layer of veneer again into butt logs; cutting butt logs into dimension boards; cold-pressing dimension boards and strip bezel panels and a one-piece backplane together to form blank board; prepressing blank boards for some time, and then hot-pressing into floor boards without paint; cutting floor boards without paint into floor veneer, and then grooving and tongue, painting, and packaging finished products. The invention can not only improve productivity and decrease energy cost, but also solve the problem of debonding efficiently and keep the product quality stable; thus the invention decreases production cost greatly, is safe and pollution-free.

Description

An a kind of hot press forming technology method of multi-layer composite floor
Technical field
The present invention relates to a kind of floor producing technology method, specifically a kind of multi-layer composite floor hot press forming technology method.
Background technology
Existing multi-layer solid wood composite floor generally all adopts twice heat pressing process, causes the easy buckling deformation of product, and the production cycle is longer, the energy consumption height, and whole cost is higher, does not meet the relevant low-carbon economy industry development requirement of current country.
Summary of the invention
Technical problem to be solved by this invention is to propose a kind ofly can improve the hot-forming production efficiency in floor, cuts down the consumption of energy hot press forming technology method of the multi-layer composite floor of safety and environmental protection and constant product quality.
For solving the problems of the technologies described above, a hot press forming technology method of a kind of multi-layer composite floor of the present invention comprises following processing step:
I, will play the timber of appearance decoration function, through slicing or rotary-cut or sawing forms thickness and width does not wait the strip specification solid wood skin of (being decided according to the actual requirements), as the panel on floor; Common rounding is become the wooden skin of different-thickness, as veneer;
II, on the face of described veneer coating binder, the grain direction of described every layer of veneer is crisscross, and described each layer veneer is bonded together, and perhaps described one deck veneer is added one deck density board or particieboard and then adds the described veneer of one deck, at 12~15kg/cm 2Pressure condition under the synthetic base material of colding pressing;
III, the above-mentioned base material four limit essences of pressing certain hour are cut into dimension board;
IV, upper and lower two surfaces of above-mentioned dimension board are colded pressing with whole backboard with described strip specification panel respectively be in the same place, at 12~15kg/cm 2The synthetic blank flat of pressure condition;
V, with behind the above-mentioned blank flat precompressed certain hour, be 11~13kg/cm at pressure 2, be hot pressed into ground laminin plate under the condition that temperature is 100 ℃~130 ℃.
VI, with plain plate after health, burst becomes ground plate, tongue and groove, paint, packed products then.
A hot press forming technology method of above-mentioned a kind of multi-layer composite floor, the time of colding pressing in the Step II is 40~60 minutes.
A hot press forming technology method of above-mentioned a kind of multi-layer composite floor, the squeeze time among the step V is 40~60 minutes, hot pressing time 10~17 minutes.
A hot press forming technology method of above-mentioned a kind of multi-layer composite floor, described adhesive adopts the environmental protection glue adhesive agent, compose final products after burst size of methanal less than 0.5mg/L.
The present invention by using modified adhesive, adopts a hot pressing to reach repeatedly cold-press process owing to adopted technique scheme, not only enhance productivity, cut down the consumption of energy, and subtract the degumming problem of having determined effectively, greatly reduce production cost, safety and environmental protection and steady quality.
Description of drawings
Fig. 1 is a kind of structural representation of the solid wood multi-layer composite floor board that made by the inventive method;
Fig. 2 is second kind of structural representation of the solid wood multi-layer composite floor board that made by the inventive method.
The specific embodiment
As shown in Figure 1, a kind of multi-layer composite floor hot press forming technology method comprises following processing step:
I, will play the precious timber of appearance decoration function, through slicing or rotary-cut or sawing forms thickness and width does not wait the strip specification solid wood skin of (being decided according to the actual requirements), as panel 1; Common rounding is become the wooden skin of different-thickness, as veneer 2; Backboard 3 is common solid wood skin, as Eucalyptus, poplar.
II, on the face of veneer 2 coating binder, the grain direction of every layer of veneer 2 is crisscross.Each layer veneer 2 is bonded together, at 13kg/cm 2Pressure condition under be pressed into base material;
III, the above-mentioned base material four limit essences of pressing certain hour (40~60 minutes) are cut into dimension board;
IV, upper and lower two surfaces of above-mentioned dimension board are colded pressing with backboard 3 with panel 1 respectively be in the same place, at 13kg/cm 2The synthetic blank flat of pressure condition;
V, will be hot pressed into behind the above-mentioned blank flat precompressed certain hour (40~60 minutes) the plain plate in floor.The condition of hot pressing is: 100~130 ℃ of temperature, pressure 11~13kg/cm 2, 10~17 minutes time.
VI, with plain plate after health, burst becomes ground plate, tongue and groove, paint, packed products then.
In this process, described adhesive adopts the environmental protection glue adhesive agent, compose final products after burst size of methanal less than 0.5mg/L.
As shown in Figure 2, a kind of multi-layer composite floor hot press forming technology method comprises following processing step:
I, will play the precious timber of appearance decoration function, through slicing or rotary-cut or sawing forms thickness and width does not wait the strip specification solid wood skin of (being decided according to the actual requirements), as panel 1, a decoration function; Common rounding is become the wooden skin of different-thickness, as veneer 2; Backboard 3 is common solid wood skin.
II, on the face of veneer 2 coating binder, one deck veneer 2 added one deck density board 4 or particieboard 4 and then add one deck veneer 2 be bonded together, at 15kg/cm 2Pressure condition under be pressed into base material;
III, the above-mentioned base material four limit essences of pressing certain hour (40~60 minutes) are cut into dimension board;
IV, upper and lower two surfaces of above-mentioned dimension board are colded pressing with backboard 2 with panel 1 respectively be in the same place, at 15kg/cm 2The synthetic blank flat of pressure condition;
V, will be hot pressed into behind the above-mentioned blank flat precompressed certain hour (40~60 minutes) the plain plate in floor.The condition of hot pressing is: 100~130 ℃ of temperature, pressure are 11~13kg/cm 2, 10~17 minutes time.
VI, with plain plate after health, burst becomes ground plate, tongue and groove, paint, packed products then.
In this process, adhesive adopts the environmental protection glue adhesive agent, compose final products after burst size of methanal less than 0.5mg/L.
In the inventive method, can select to constitute base material with whole veneers, also available veneer and density board constitute base material, the base material that also available veneer and particieboard constitute.

Claims (4)

1. a multi-layer composite floor hot press forming technology method is characterized in that it comprises following processing step:
I, will play the timber of appearance decoration function, form the strip specification solid wood skin that thickness and width do not wait through slicing or rotary-cut or sawing, as the panel on floor; Common rounding is become the wooden skin of different-thickness, as veneer;
II, on the face of described veneer coating binder, the grain direction of described every layer of veneer is crisscross, and described each layer veneer is bonded together, and perhaps described one deck veneer is added one deck density board or particieboard and then adds the described veneer of one deck, at 12~15kg/cm 2Pressure condition under the synthetic base material of colding pressing;
III, the above-mentioned base material four limit essences of pressing certain hour are cut into dimension board;
IV, upper and lower two surfaces of above-mentioned dimension board are colded pressing with whole backboard with described strip specification panel respectively be in the same place, at 12~15kg/cm 2The synthetic blank flat of pressure condition;
V, with behind the above-mentioned blank flat precompressed certain hour, be 11~13kg/cm at pressure 2, be hot pressed into ground laminin plate under the condition that temperature is 100 ℃~130 ℃;
VI, with plain plate after health, burst becomes ground plate, tongue and groove, paint, packed products then.
2. a kind of multi-layer composite floor as claimed in claim 1 hot press forming technology method is characterized in that, the time of colding pressing in the Step II is 40~60 minutes.
3. a kind of multi-layer composite floor as claimed in claim 1 or 2 hot press forming technology method is characterized in that, the squeeze time among the step V is 40~60 minutes, hot pressing time 10~17 minutes.
4. a kind of multi-layer composite floor as claimed in claim 1 or 2 hot press forming technology method is characterized in that, described adhesive adopts the environmental protection glue adhesive agent, compose final products after burst size of methanal less than 0.5mg/L.
CN 201010504315 2010-10-12 2010-10-12 One-step hot-press forming process for multilayer composite floor board Active CN102009426B (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103586943A (en) * 2013-04-20 2014-02-19 湖北宝源木业有限公司 OSB (oriented strand board) high-strength composite laminated board and production process thereof
CN104084994A (en) * 2014-04-18 2014-10-08 广州厚邦木业制造有限公司 Glue spreading and veneering method for multilayer solid wood floor
CN104175379A (en) * 2013-05-21 2014-12-03 巴洛克木业(中山)有限公司 Manufacturing process for one-step compression molding wood floor
CN104802238A (en) * 2015-05-05 2015-07-29 陈述 Solid wood plate combination method
CN106481052A (en) * 2016-12-19 2017-03-08 广州厚邦木业制造有限公司 Plane multi-layer solid wood composite floor modelled after an antique and its manufacture method
CN109680891A (en) * 2019-02-02 2019-04-26 徐州加林木业有限公司 Lifeless thing moulds three-decker decorative material material

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1140646A (en) * 1995-07-18 1997-01-22 敦化市通宝木业有限责任公司 Multi-layer overlaid decoration board
CN1626755A (en) * 2003-12-08 2005-06-15 上海四合木业有限公司 Structured in three layer floorboard from composite solid wood reliev lock caught
CN1663762A (en) * 2005-03-11 2005-09-07 丁冠真 Method for making wood floor by pure poplar

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1140646A (en) * 1995-07-18 1997-01-22 敦化市通宝木业有限责任公司 Multi-layer overlaid decoration board
CN1626755A (en) * 2003-12-08 2005-06-15 上海四合木业有限公司 Structured in three layer floorboard from composite solid wood reliev lock caught
CN1663762A (en) * 2005-03-11 2005-09-07 丁冠真 Method for making wood floor by pure poplar

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103586943A (en) * 2013-04-20 2014-02-19 湖北宝源木业有限公司 OSB (oriented strand board) high-strength composite laminated board and production process thereof
CN103586943B (en) * 2013-04-20 2015-07-01 湖北宝源木业有限公司 OSB (oriented strand board) high-strength composite laminated board and production process thereof
CN104175379A (en) * 2013-05-21 2014-12-03 巴洛克木业(中山)有限公司 Manufacturing process for one-step compression molding wood floor
CN104084994A (en) * 2014-04-18 2014-10-08 广州厚邦木业制造有限公司 Glue spreading and veneering method for multilayer solid wood floor
CN104802238A (en) * 2015-05-05 2015-07-29 陈述 Solid wood plate combination method
CN106481052A (en) * 2016-12-19 2017-03-08 广州厚邦木业制造有限公司 Plane multi-layer solid wood composite floor modelled after an antique and its manufacture method
CN109680891A (en) * 2019-02-02 2019-04-26 徐州加林木业有限公司 Lifeless thing moulds three-decker decorative material material

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Denomination of invention: One time hot pressing process for multilayer composite floor

Effective date of registration: 20221106

Granted publication date: 20130102

Pledgee: China Construction Bank Corporation Jiaxing Science and Technology Sub branch

Pledgor: ZHEJIANG LAYO WOOD INDUSTRY Co.,Ltd.

Registration number: Y2022330002919