CN102009075B - High-speed and continuous production line for metal wires - Google Patents
High-speed and continuous production line for metal wires Download PDFInfo
- Publication number
- CN102009075B CN102009075B CN2010105353726A CN201010535372A CN102009075B CN 102009075 B CN102009075 B CN 102009075B CN 2010105353726 A CN2010105353726 A CN 2010105353726A CN 201010535372 A CN201010535372 A CN 201010535372A CN 102009075 B CN102009075 B CN 102009075B
- Authority
- CN
- China
- Prior art keywords
- wire
- silk device
- flying shear
- silk
- going
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Landscapes
- Wire Processing (AREA)
Abstract
The invention discloses a high-speed and continuous production line for metal wires, which comprises a wire drawing machine, a sliding mould rotary hub type straightening device, a double-shaft rotation type flying shear cutting device and an automatic metal wire trimming device which are arranged in turn, wherein the double-shaft rotation type flying shear cutting device comprises a machine frame; an upper transmission shaft and a lower transmission shaft which have the opposite rotation directions are arranged on the machine frame; an upper cutter disk is connected with the upper transmission shaft and is provided with a flying shear upper cutter; a lower cutter disk is connected with the lower transmission shaft and is provided with a flying shear lower cutter; and when rotating to the middle position, the flying shear upper cutter and the flying shear lower cutter are at the shearing position. The high-speed and continuous production line for the metal wires has high production efficiency, good product quality, good working environment and low labor intensity, and can produce the metal wires safely.
Description
Technical field
The present invention relates to a kind of wire production line, particularly a kind of wire high-speed and continuous production line.
Background technology
At present; In the processing wiry of a lot of welding rod manufacturing enterprises; Ubiquity production efficiency is low, the product quality qualification rate is low, the handling safety coefficient is low, poor working environment and the big problem of labour intensity; And can not realize serialization production, these six aspects become serious technical bottleneck and the obstacle that enterprise further develops that restrict.Its particular content is:
1. production efficiency is low.Straightening capacity is not enough with shearing technology mode unreasonable is to cause production efficiency low, can not with two big main causes of the production capacity coupling of drawing machine.With the drawing machine production capacity is aligning and to shear 4 times of production capacity be example, 1) former equipment for straightening rotating speed is low, makes high frequency aligning number of times not enough; Casement (aligning piece) group quantity is 4 groups, and is less relatively too short with casement length, makes low frequency aligning number of times and effective aligning curtailment.2) shear rate should be at least 750 pieces/minute, and original shear rate is merely 220 pieces/minute (with diameter 3.2mm, the wire of length 350mm is an example).Causing the low immediate cause of shear rate is that cam-type thrusts this compound mode of binding signal feedback scale, and shear rate is difficult to promote again.
2. the product quality qualification rate is low.1) high frequency and the low frequency that change hub are aligned the number of times deficiency, cause the quality bad phenomenon of curved silk or torsion wire.2) adopt cam-type to thrust this compound mode of binding signal feedback scale and shear, flash, double-pole and brachycephaly etc. become the quality problems that occur the most easily.
3. the handling safety coefficient is low.In the raw material course of conveying of aligning, shearing, frequently there is potential safety hazard in manual work.Because the drawing machine production capacity is far above the speed of aligning and shearing, the wire that pulls out must be transported on aligning and the shearing equipment by the manual cleaning and carry out operation, and the as easy as rolling off a log silk material that causes is pounded on one's body operating personnel when discharging, and industrial accident occurs.
4. poor working environment.The secondary pollution of dust and noise infringement workman are physically and mentally healthy.1) thrust the equipment that this traditional handicraft principle is made based on cam-type, noise had reached 80 decibels when separate unit was unloaded, and when many this equipment operations simultaneously, noise in workshop is huge, very easily caused workman's auditory system damage.
5. labour intensity is big.Aligning, the raw material of shearing are carried and arrangement wiry carrying, are manually-operated, are the immediate causes that causes labour intensity big.1) fallback and the high production capacity of drawing machine of aligning, shearing equipment are very inharmonious, need workman's between repeatedly discharging, material loading continually.2) shearing good wire also needs artificial extracting, inspection to pile up in storaging bucket again.
6. can not serialization production.From wire drawing to aligning, shear and compile, can not serialization production between the operation, repeatedly by artificial cut-out, automaticity is low.
Summary of the invention
The present invention provides a kind of production efficiency height, good product quality, production safety, good work environment and labour intensity low wire high-speed and continuous production line for solving the technical problem that exists in the known technology.
The technical scheme that the present invention takes for the technical problem that exists in the solution known technology is: a kind of wire high-speed and continuous production line; Comprise the drawing machine, sliding die rotary hub type straightener, twin shaft rotary flying shear shearing device and the wire automatic collating unit that set gradually; Said twin shaft rotary flying shear shearing device; Comprise frame; Two power transmission shafts up and down of switched in opposite are installed on the said frame, and said going up on the power transmission shaft is connected with upper tool pan, and the flying shear upper slitter is installed on the said upper tool pan; Be connected with down cutterhead on the said lower drive shaft, on the said following cutterhead cutter under the flying shear be installed; Be in the position of shearing in the time of in the middle of cutter rotates under said flying shear upper slitter and the said flying shear.
Advantage and good effect that the present invention has are: 1) production efficiency is high; Straightening capacity and shearing technology mode satisfy the production capacity demand of hot candied equipment fully; Peak efficiency can be produced wire and reached 1400 pieces/minute (with diameter 3.2mm, the wire of length 350mm is an example); 2) the product quality qualification rate is high, curved silk, torsion wire, scared, flash, and quality problems such as double-pole, brachycephaly can be avoided fully; 3) the handling safety coefficient is high, has eliminated in the raw material course of conveying of aligning, shearing the potential safety hazard that manual work exists; 4) working environment be improved significantly, do not have the secondary pollution of dust, noise drops to below the safety value of national regulation greatly; 5) labour intensity descends significantly, has cancelled the manually-operated in the raw material course of conveying of aligning, shearing, arrangement wiry and pile up and realize unmanned operation; 6) realized serialization production wiry, from wire drawing to aligning, cut off and arrangement is accomplished without any letup, and Highgrade integration, automation.
Description of drawings
Fig. 1 is a sketch map of the present invention;
Fig. 2 is the vertical view of wire automatic collating unit of the present invention;
Fig. 3-the 1st, the present invention connect the front view of a mechanism;
Fig. 3-the 2nd, the present invention connect the side view of a mechanism;
Fig. 3-the 3rd, the present invention connect the vertical view of a mechanism;
Fig. 4-the 1st, the front view of hot reeling machine structure of the present invention;
Fig. 4-the 2nd, the side view of hot reeling machine structure of the present invention;
Fig. 4-the 3rd, the vertical view of hot reeling machine structure of the present invention;
Fig. 5-the 1st, the present invention transfer the front view of a mechanism;
Fig. 5-the 2nd, the present invention transfer the vertical view of a mechanism;
Fig. 6-the 1st, the present invention go into the front view of a mechanism;
Fig. 6-the 2nd, the present invention go into the vertical view of a mechanism;
Fig. 7-the 1st, the present invention store up the front view of a mechanism;
Fig. 7-the 2nd, the present invention store up the vertical view of a mechanism;
Fig. 8 is the vertical view of sliding die rotary hub type straightener of the present invention;
Fig. 9 is the A-A cutaway view of Fig. 8;
Figure 10 is the front view that the present invention changes hub;
Figure 11 is the vertical view of Figure 10;
Figure 12 is the structural representation of casement of the present invention;
Figure 13 is the structural representation of twin shaft rotary flying shear shearing device of the present invention;
Figure 14 is the rearview of Figure 13;
Figure 15 is the structural representation of cutting out section of the present invention;
Figure 16 is the vertical view of Figure 13.
Among the figure: 1. meet a mechanism, 2. the hot reeling machine structure is 3. transferred silk mechanism, 4. goes into a mechanism, 5. storage silk mechanism, 6. wire deceleration device, 7. slanting baffle; 8. first belt driver 9. connects a frame, 10. conveyer belt, 11. retaining silk devices, 12. silk devices that fall, 13. second belt drivers, 14. belts; 15. the accent silk device, 16. guiding devices, 17. go into silk device, and 18. oblique mouthfuls, 19. export departments, 20. measurement mechanisms, 21. hydraulic follow-up falling apparatus; 22. the storage silk device, 23. movable supporting plates, 24. wire vent deflectors, 25. driver plates, 26. wire vent deflectors, 27. change hub; 28. last casement, 29. jackscrews, 30. bearings, 31. bearing blocks, 32. belt pulleys, 33. fracture of wires take out the hole; 34. the casement installing hole, 35. aligning grooves, 36. rotating shaft sections, 37. times casements, 38. first expansion tightening wheels, transmission cog belt wheel on 39.; 40. frame, 41. upper tool pans, 42. times cutterheads, 43. open slots, 44-1. flying shear upper slitter, 44-2. flying shear upper slitter; 45. tightening piece, 46. blade normal planes, the last power transmission shaft of 47-1., 47-2. lower drive shaft, 48. bearing group, 49. second expansion tightening wheels; 50. driving-belt, 51. driving-belt swelling devices, 52. adjusting devices, 53. sliding die rotary hub type straighteners, 54. twin shaft rotary flying shear shearing devices, 55. wire automatic collating units.
The specific embodiment
For further understanding summary of the invention of the present invention, characteristics and effect, the following examples of giving an example now, and conjunction with figs. specifies as follows:
See also Fig. 1, a kind of wire high-speed and continuous production line comprises drawing machine (not shown), sliding die rotary hub type straightener 53, twin shaft rotary flying shear shearing device 54 and wire automatic collating unit 55.
See also Fig. 8～Figure 12; Above-mentioned sliding die rotary hub type straightener comprises changes hub 27, drive the drive unit that changes hub 27 rotations and be slidingly mounted on 6～8 groups of casements that change in the hub 27; Each is organized casement and comprises two casements up and down, and each upper and lower casement 28,37 of organizing casement is installed in the both sides of changeing the hub rotation symmetrically; Changeing hub 27 is hollow subdivision structure, comprises loam cake, lower cover and intermediate member, and loam cake, lower cover are segmental structure, and the loam cake of segmental structure and lower cover are affixed through securing member and intermediate member respectively, are beneficial to maintain and replace.Intermediate member is provided with fracture of wire and takes out hole 33 and casement installing hole 34, and casement installing hole 34 tops are respectively equipped with the jackscrew 29 that is connected with loam cake, lower cover, the degree of depth that is used to regulate casement with the bottom.Thereby regulate press-bending amount wiry.The drive unit that changes hub 27 comprises the rotating shaft section 36 that is located at its two ends; Rotating shaft section 36 is located on the intermediate member that changes hub 27, and by bearing 30 supportings, bearing 30 is installed in the bearing block 31; On one of them rotating shaft section 36 belt pulley 32 is installed, belt pulley 32 is connected with power source.For improving low frequency aligning number of times and effectively aligning length, be fit to aligning at a high speed, the length of every group of casement should be 60mm, and the both ends of the surface up and down of upper and lower casement 28,37 are equipped with aligning groove 35, and the bottom surface of aligning groove 35 is outer convex globoidal.In order to improve high frequency aligning number of times, be fit to aligning at a high speed, bearing 30 should adopt the single-groove grooved ball bearing of high speed to change the hub 27 supporting requirement of rotation at a high speed to satisfy.Can know one according to straightening theory. wire at first will be unified bending direction with the large deformation bending of half cycle at least, unifies residual bending value with the macrobending of half cycle at least again; The 3rd at least the bending of half cycle be used for the aligning work of small deformation; Last again with the 4th at least the small deformation bending of half cycle eliminate indivedual residual bending values.Except that these four groups of casements, should respectively there be one group of guiding casement front and back, should guarantee 6 groups at least so change hub 27 endoporus module quantity; Two. the moulding buckled zone zone length of the iso-curvature of casement is not less than helical pitch at least half, so the overall length of casement is advisable with 60mm.Alleged casement is also claimed the aligning module in the literary composition in some document.
The operation principle of above-mentioned sliding die rotary hub type straightener:
Regulating jackscrew 29 makes press-bending amount wiry in suitable scope; Wire after the drawing machine drawing through the scale pusher send effect to after; Get into above-mentioned sliding die rotary hub type straightener; From change hub 27, pass, change hub 27 rotation at a high speed under the drive of drive unit this moment, 6～8 groups of casements rotate in company with changeing hub 27 together.Wherein the upper and lower casement 28,37 of slide arrangement is pressed into the alternating bending state with wire, changes 27 pairs of wires of hub simultaneously and is carrying out omnibearing rotoflector, and wire has just obtained aligning after passing and changeing hub 27.Above-mentioned sliding die rotary hub type straightener aligning adjustable-speed, maximum speed is 16000rpm, does not have curved silk or torsion wire problem.
The advantage and the good effect of above-mentioned sliding die rotary hub type straightener are: be employed in to change in the hub and set up at least two group casements; Each group casement length is risen to 60mm; And the structure that the block bearing of rotating shaft section is made to satisfy into the single-groove grooved ball bearing of high speed that rotation at a high speed requires; Realized high speed wiry aligning, production efficiency, straightening quality are high, and 1400 of the highest per minutes that satisfy twin shaft rotary flying shear shearing device fully are (with diameter 3.2mm; The wire of length 350mm is an example) the production capacity demand, and do not have bad phenomenon such as curved silk, torsion wire.
See also Figure 13～Figure 16, above-mentioned twin shaft rotary flying shear shearing device comprises frame 40; Two power transmission shaft 47-1 up and down of switched in opposite are installed on the frame 40; 47-2 is connected with upper tool pan 41 on the last power transmission shaft 47-1, and flying shear upper slitter 44-1 is installed on the upper tool pan 41; Be connected with down cutterhead 42 on the lower drive shaft 47-2, cutter 44-2 under the flying shear is installed on the following cutterhead 42; Be in the position of shearing in the time of in the middle of cutter 44-2 rotates under flying shear upper slitter 44-1 and the flying shear.Normal plane 46 coplanes of the blade of cutter produce maximum shear stress under flying shear upper slitter on upper and lower two cutterheads and the flying shear at this moment, thereby cut off wire.
Two power transmission shaft 47-1,47-2 be by synchronous band transmission up and down, and lower drive shaft 47-2 is through band transferring power (not shown) synchronously.
Band transmission synchronously comprises synchronous cog belt 50, underdrive profile of tooth belt wheel, goes up transmission cog belt wheel 39 and is positioned at first expansion tightening wheel 38 and second expansion tightening wheel 49 that the transmission cog belt is taken turns 39 both sides; Synchronous cog belt 50 tightly is enclosed within on first expansion tightening wheel 38 and second expansion tightening wheel 49, and counter being enclosed within on transmission cog belt wheel 39 and the underdrive profile of tooth belt wheel.Cutting out section and transmission mechanism place the two ends of power transmission shaft, by bearing group 48 swivel bearing are provided, the tension force size of driving-belt swelling device 51 control driving-belts, and adjusting device 52 is controlled the robust motion of driving-belt through the depth of parallelism of adjusting the first tensioner wheel shaft.
The operation principle of above-mentioned twin shaft rotary flying shear shearing device:
After wire after the drawing machine drawing carries out comprehensive aligning through sliding die rotary hub type straightener; Get into twin shaft rotary flying shear shearing device; Upper tool pan, following cutterhead are done the constant speed reverse rotation at this moment; When the normal plane coplane of the blade of cutter under flying shear upper slitter on upper and lower two cutterheads and the flying shear, will produce maximum shear stress, thereby cut off wire.Two flying shear cuttves are installed on each cutterhead, so cutterhead rotates a circle whenever and cuts off two one metal wires.
The advantage and the good effect of above-mentioned twin shaft rotary flying shear shearing device are: owing to adopted the flying shear structure; Production efficiency is high; Satisfy the production capacity of hot candied equipment fully, the highest wire that cuts off reaches 1400 of per minute kinds (with diameter 3.2mm, the wire of length 350mm is an example); Product quality is high, does not have quality problems such as flash, double-pole, brachycephaly; The cut-out noise is little, cuts off noise during actual motion and is no more than 50 decibels.Labour intensity is little, can cooperate interlock to use with drawing machine, has eliminated discharging, has gone up material process, and labour intensity is greatly reduced.Safe, owing to having eliminated discharging, having gone up material process, there is not the potential safety hazard of this process, avoided industrial accident.
See also Fig. 2, above-mentioned wire automatic collating unit comprises the control system, meets a mechanism 1, hot reeling machine structure 2, transfers a silk mechanism 3, goes into a mechanism 4 and a storage silk mechanism 5; Through the wire after the shearing of twin shaft rotary flying shear chopping equipment, through after meeting a mechanism 1, hot reeling machine structure 2, an accent silk mechanism 3, going into a mechanism 4, fall into storage silk mechanism 5 at last successively.
See also Fig. 3-1～Fig. 3-3, what connect that a mechanism 1 comprises that wire deceleration device 6, first belt driver 8 and top can horizontally rotate connects a frame 9, and the speed that connects silk is higher than the maximum speed of twin shaft rotary flying shear chopping equipment.Wire deceleration device 6 comprises the trapezoidal cell body of inversion that is fixed on first belt driver 8; The nearly chopping equipment end of this cell body is provided with feeding mouth, chopping equipment end sealing far away, and the cross section of this cell body is trapezoidal for being inverted; The bottom is the discharging opening parallel with conveyer belt 10; The top is the slanting baffle 7 that is obliquely installed, and nearly chopping equipment end is higher than chopping equipment end far away, is the decelerating effect part.This cell body is from the nearly chopping equipment end beginning, and width narrows down gradually, and step-down highly gradually is so that deceleration wiry and smooth and easy pan feeding, discharging.First belt driver 8 is positioned at the discharging opening below of wire deceleration device 6, is installed in the top that connects a frame 9, and first belt driver 8 comprises conveyer belt 10, and its effect is the wire that falls above that to be sent in the hot reeling machine structure 2 go.Connect the upper level adjustable positions of a frame 9, have the effect of regulating both integral level operating angles of wire deceleration device 6, belt driver 8.
See also Fig. 4-1～Fig. 4-3; Hot reeling machine structure 2 comprises retaining silk device 11 and falls silk device 12; The silk device 12 that falls comprises the charging conduit that is formed by hard-wired left and right side plate and inclined floor; Charging conduit is formed with feeding mouth closely connecing a mechanism end, and the bottom of charging conduit is provided with side outlet, and side outlet is formed by the lower portion of inclined floor and the lower end of side plate.Be provided with retaining silk device 11 in the place ahead, end that charging conduit far meets a mechanism 1, retaining silk device 11 comprises hard-wired retaining filament plate, and the wire that continues to move ahead from material receiving mechanism 1 is under the effect of retaining filament plate, and it is zero that wire slows down, and drops on the silk device 12.Charging conduit can be adjusted operating attitude automatically with the wire drop action, and silk smoothly falls.
See also Fig. 5-1～Fig. 5-2; Transfer silk mechanism 3 to comprise second belt driver 13 and accent silk device 15; Second belt driver 13 comprises belt 14; Its traffic direction is vertical with the traffic direction of first belt driver 8 that meets a mechanism 1, and its effect is that the wire that falls above that is sent in the mechanism 4.Transfer silk device 15 to comprise two-stage wire arrangement passage; Every grade of wire arrangement passage forms by hard-wired front and back side shield; The front and back side shield is separately positioned on the both sides of belt 14; Above-mentioned wire arrangement passage narrows down from feeding mouth beginning width gradually so that with wire along with the motion of belt driver 13 is progressively suitable together the wire arrangement.
See also Fig. 6-1～Fig. 6-2, go into a mechanism 4 and comprise guiding device 16 and go into silk device 17, going into silk device 17 tops has oblique mouthful 18, and oblique mouthful 18 approaching face that is provided with inclination is so that steady entering wiry.The export department 19 of going into a mechanism 4 is positioned at the bottom into silk device 17, goes into silk device 17 and is straight-through shape, and wire inventory measuring device 20 is installed; Wire inventory measuring device 20 comprises two position sensors that lay respectively at into silk device 17 upper and lowers; The position sensor on top is used to detect preset maximum height wiry, and the position sensor of bottom is used to detect preset minimum constructive height wiry.Guiding device 16 comprises the wire gathering sill, and the wire gathering sill is positioned at the below of the second belt driver discharge end, is communicated with oblique mouthful 18.
See also Fig. 7-1～Fig. 7-2; Storage silk mechanism 5 comprises hydraulic follow-up falling apparatus 21 and storage silk device 22; Hydraulic follow-up falling apparatus 21 comprises hydraulic cylinder, driver plate 25 and the movable supporting plate 23 that is arranged on storage silk device 22 rears; Wherein an end and the frame of driver plate 25 are hinged, and the middle part and the hydraulic cylinder of driver plate 25 are hinged, and the other end of driver plate 25 and movable supporting plate 23 are hinged.
Storage silk device 22 is positioned at the below into the export department 19 of a mechanism 4; Comprise and hold frame-type body wiry; The bottom of frame-type body is provided with filament mouth and wire vent deflector 26; Wire vent deflector 26 is obliquely installed, and the low side of wire vent deflector 26 extends to the filament mouth place, and filament mouth is provided with the wire vent of pegging graft with the frame-type body and ends bar.Automatically go into silk for ease; Nearly cylinder ends is provided with and is fixed in the intrinsic cantilevered of frame-type and goes into a deflector 24 on filament mouth top; The upper level of going into a deflector 24 reduces from frame-type body beginning to its free end gradually, goes between the upper surface of lower surface and wire vent deflector 26 of a deflector 24 to have the setting spacing.Above-mentionedly go into a deflector 24 and be processed into by steel plate, shape triangular in shape is welded in the frame-type body.Being used for wire successfully slips into storage silk and puts.Above-mentioned wire vent deflector 26 can be processed into by shaped steel, is welded at an angle in the frame-type body, a high-end side that is fixed in the frame-type body.When discharging, pull out wire vent by bar, can make wire under the effect of gravity, skid off the storage silk device automatically.Above-mentioned wire vent can be two round steel sections by bar, directly is installed in the plug-in opening, be used to into thread the time prevent that wire from skidding off storage device; During wire vent, pull out wire vent and carry out automatic discharging by bar.Said frame formula body is welded by shaped steel, is used to store wire.The more former storage silk device of storage silk capacity can increase to 5～6 times, and storage silk capacity is suitable.
Go into the temporary transient earlier existence of wire of a mechanism 4 and go into going in the silk device 17 of a mechanism 4, this moment, movable supporting plate 23 was close to export department 19 bottoms into a mechanism 4.After wire in going into silk device 17 is increased to some and reaches preset maximum height; 20 perception of wire inventory measuring device are gone into the wire height in the silk device 17 and altitude signal are delivered to the control system; Hydraulic follow-up falling apparatus 21 actions of control storage silk mechanism 5 of control system fall its movable supporting plate 23 and rollback gradually.After wire in going into silk device 17 reduces to some and reaches preset minimum constructive height; Movable supporting plate 23 stops to fall and keeps motionless; After wire in going into silk device 17 is increased to some again and reaches preset maximum height; Movable supporting plate 23 falls once more, and wire gets in the storage silk device 22 so circularly; When wire reach storage silk device 22 go into the active position of a deflector 24 time, wire steadily slips into storage silk device 22 bottoms, along with the interrupted whereabouts of movable supporting plate 23 until returning fully, wire will store up silk device 22 and fill.
The operation principle of above-mentioned wire automatic collating unit:
Through the existence of the wire after the shearing of twin shaft rotary flying shear chopping equipment owing to motional inertia; Fly into and meet a mechanism; Under the effect of its wire deceleration device slanting baffle, drop on the conveyer belt of its belt driver, be higher than the maximum linear velocity of twin shaft rotary flying shear chopping equipment because of the linear velocity of conveyer belt; Can wire be separated into disjunct wire segments apace, and make speed wiry, direction consistent with conveyer belt; Then, transmit and get into the hot reeling machine structure, the wire that continues to move ahead is under the effect of the retaining silk device of hot reeling machine structure; It is zero that wire slows down; Drop on its silk device that falls,, wire is dropped on reposefully transfer on the belt of silk mechanism belt driver through the cushioning effect of the silk device that falls; Through the drive of belt, wire gets into the accent silk device zone of action of transferring silk mechanism, transfers silk device progressively that the wire arrangement is suitable together, goes into a mechanism then; Go into the temporary transient earlier existence of wire of a mechanism and go into going in the silk device of a mechanism, this moment, movable supporting plate was close to the export department into a mechanism.After wire in going into silk device was increased to predetermined number, wire inventory measuring device carried signal to the control system, and the movable supporting plate of the hydraulic follow-up falling apparatus of control storage silk mechanism of control system falls gradually; After wire in going into silk device reduced to some, movable supporting plate stopped to fall and keeps motionless, and after the wire in going into silk device was increased to some again, movable supporting plate fell once more, and wire gets in the storage silk device so circularly.When wire reach the storage silk device go into a thread deflector active position time, wire will steadily slip into storage silk device bottom, along with the interrupted whereabouts of movable supporting plate until returning fully, wire will store up silk device and fill.At this moment, go into a mechanism by Artificial Control and no longer supply silk, more renew the storage silk device, accomplish a collation cycle to storage silk mechanism.So move in circles, repeat above-mentioned steps, can accomplish arrangement wiry, the operation of storage silk continuously.
Direction in the above-mentioned wire automatic collating unit literary composition all refers to the direction shown in Fig. 2.
The advantage and the good effect of above-mentioned wire automatic collating unit are: 1) efficient is high, satisfies the production capacity of twin shaft rotary flying shear chopping equipment fully; 2) simple to operate, putting wire in the operation process automatically in order does not need personnel to intervene, and takes into account complete operation by the personnel that operate twin shaft rotary flying shear chopping equipment and gets final product, and does not need special operating personnel; 3) safety, no wire disorderly flies phenomenon, and personnel do not need the place of contact arrangement dangerous spot in the arrangement process; 4) effect is remarkable, wire arrangement neat and consistent, and it is smooth and easy quick to get into the storage silk device.
Claims (6)
1. wire high-speed and continuous production line; It is characterized in that, comprise the drawing machine, sliding die rotary hub type straightener, twin shaft rotary flying shear shearing device and the wire automatic collating unit that set gradually, said twin shaft rotary flying shear shearing device; Comprise frame; Two power transmission shafts up and down of switched in opposite are installed on the said frame, and said going up on the power transmission shaft is connected with upper tool pan, and the flying shear upper slitter is installed on the said upper tool pan; Be connected with down cutterhead on the said lower drive shaft, on the said following cutterhead cutter under the flying shear be installed; Be in the position of shearing in the time of in the middle of cutter rotates under said flying shear upper slitter and the said flying shear; Said sliding die rotary hub type straightener comprises changes hub, drive the drive unit that changes the hub rotation and be installed at least six group casements that change in the hub; Each is organized casement and comprises two casements up and down; Each upper and lower casement of organizing casement is slidingly mounted on the both sides of said commentaries on classics hub rotation symmetrically, and the said length of respectively organizing casement is 60mm; Said drive unit comprises rotating shaft section that is located at said commentaries on classics hub two ends and the bearing that supports said rotating shaft section, and said bearing is single-groove grooved ball bearing, is connected with power source on the rotating shaft section of any end of said commentaries on classics hub.
2. wire high-speed and continuous production line according to claim 1 is characterized in that, said wire automatic collating unit comprise the control system and install successively connect a mechanism, hot reeling machine structure, transfer a silk mechanism, go into a mechanism and a storage silk mechanism;
A said mechanism that connects comprises wire deceleration device, first belt driver and connects a frame, and said wire deceleration device is fixed on said first belt driver, and said first belt driver is installed in said connecing on the frame; Said wire deceleration device bottom is provided with the discharging opening that is positioned at said first belt driver top, and the speed of said first belt driver is higher than the speed of chopping equipment;
Said hot reeling machine structure comprises the retaining silk device and falls silk device; The said silk device that falls comprises the charging conduit that is formed by hard-wired left and right side plate and inclined floor; Said charging conduit is formed with feeding mouth closely connecing the corresponding said discharge end that meets a mechanism of a thread mechanism end; Side outlet is arranged at the bottom of said charging conduit, and said side outlet is formed by the lower end of the lower portion of said inclined floor and top said charging conduit side plate thereof; Said retaining silk device is arranged on the place ahead, end that said charging conduit far meets a mechanism, and said retaining silk device comprises hard-wired retaining filament plate;
A said accent mechanism comprises second belt driver and transfers silk device that the feeding end of said second belt driver is arranged on the side outlet below of said charging conduit, said second belt driver and vertical layout of said first belt driver; Said accent silk device comprises the wire arrangement passage that is formed by the front and back side shield, and said front and back side shield is fixedly mounted on the both sides of said second belt driver respectively, and said wire arrangement passage narrows down from feeding mouth beginning width gradually;
Saidly go into a mechanism and comprise guiding device and go into silk device, said guiding device comprises the wire gathering sill, and said wire gathering sill is positioned at the below of the said second belt driver discharge end; Saidly go into silk device and be straight-through shape up and down, top is provided with the inlet that is communicated with the discharge end of said gathering sill, and the said bottom of going into silk device is formed with the outlet into a mechanism, saidly goes into silk device and is provided with wire inventory measuring device;
A said storage mechanism comprises hydraulic follow-up falling apparatus and storage silk device; Said hydraulic follow-up falling apparatus comprises hydraulic cylinder, driver plate and movable supporting plate; One end and the frame of said driver plate are hinged; The middle part of said driver plate and said hydraulic cylinder are hinged, and the other end of said driver plate and said movable supporting plate are hinged; Said storage silk device comprises and is arranged on said frame-type body of going into the outlet below of a mechanism; The intrinsic bottom of said frame-type is provided with into a deflector in said hydraulic cylinder side far away, and said upper level of going into a deflector reduces from said frame-type body beginning to its free end gradually;
Get into said wire of going into a mechanism and be temporarily stored in said the going in the silk device an of mechanism gone into earlier; Said movable supporting plate is close to a said bottom of mechanism's outlet of going into; The perception of said wire inventory measuring device is said goes into the wire height in the silk device and altitude signal is delivered to said control system, and said control system controls said hydraulic follow-up falling apparatus action, after said wire of going in the silk device is increased to preset maximum height; Said movable supporting plate falls and rollback gradually; After said wire of going in the silk device reduced to preset minimum constructive height, said movable supporting plate stopped to fall and keeps motionless, after said wire of going in the silk device is increased to preset maximum height again; Said movable supporting plate falls once more; Wire gets in the said storage silk device so circularly, when wire reach said storage silk device go into the active position of a deflector time, wire steadily slips into said storage silk device bottom; Along with the interrupted whereabouts of said movable supporting plate until returning fully, wire is filled said storage silk device.
3. wire high-speed and continuous production line according to claim 2; It is characterized in that; Said wire deceleration device comprises the trapezoidal cell body of inversion that is fixed on said first belt driver, and the nearly chopping equipment end of said trapezoidal cell body is formed with feeding mouth, chopping equipment end sealing far away; And cross section is trapezoidal for being inverted, and the top is that nearly chopping equipment end is than the high slanting baffle of chopping equipment end far away.
4. wire high-speed and continuous production line according to claim 3 is characterized in that, said trapezoidal cell body narrows down from nearly chopping equipment end beginning width gradually, highly gradually step-down.
5. wire high-speed and continuous production line according to claim 2; It is characterized in that; The bottom of said frame-type body is provided with filament mouth and wire vent deflector; Said wire vent deflector is obliquely installed, and the low side of said wire vent deflector extends to said filament mouth place, and said filament mouth is provided with the wire vent of pegging graft with said frame-type body and ends bar.
6. wire automatic collating unit according to claim 5 is characterized in that, saidly goes into a deflector and is fixed in said filament mouth top, has the setting spacing between the upper surface of said lower surface of going into a deflector and said wire vent deflector.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105353726A CN102009075B (en) | 2010-11-08 | 2010-11-08 | High-speed and continuous production line for metal wires |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105353726A CN102009075B (en) | 2010-11-08 | 2010-11-08 | High-speed and continuous production line for metal wires |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102009075A CN102009075A (en) | 2011-04-13 |
| CN102009075B true CN102009075B (en) | 2012-07-25 |
Family
ID=43839509
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010105353726A Expired - Fee Related CN102009075B (en) | 2010-11-08 | 2010-11-08 | High-speed and continuous production line for metal wires |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102009075B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105522215B (en) * | 2016-02-02 | 2018-04-10 | 江苏沙钢集团有限公司 | A kind of small rod finished product sectional flying shear with shearing point both ends Anti-bending device |
| CN112222325A (en) * | 2020-09-28 | 2021-01-15 | 五矿联众(天津)焊接材料有限公司 | Welding wire cutting device for drawing |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101745590A (en) * | 2008-12-19 | 2010-06-23 | 天津市金桥焊材集团有限公司 | Flying shear type high-speed wire cutting device |
| KR20100081411A (en) * | 2009-01-06 | 2010-07-15 | (주)하나금속 | Automation equipment of a copper product stretch process |
| CN101837528A (en) * | 2010-02-21 | 2010-09-22 | 王辉 | Filament cutter |
| CN201895014U (en) * | 2010-11-08 | 2011-07-13 | 天津大桥焊材集团有限公司 | High-speed continuous production line of metal wires |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH05111731A (en) * | 1991-10-21 | 1993-05-07 | Mitsubishi Electric Corp | Device for skinning and cutting flat wire stock |
-
2010
- 2010-11-08 CN CN2010105353726A patent/CN102009075B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101745590A (en) * | 2008-12-19 | 2010-06-23 | 天津市金桥焊材集团有限公司 | Flying shear type high-speed wire cutting device |
| KR20100081411A (en) * | 2009-01-06 | 2010-07-15 | (주)하나금속 | Automation equipment of a copper product stretch process |
| CN101837528A (en) * | 2010-02-21 | 2010-09-22 | 王辉 | Filament cutter |
| CN201895014U (en) * | 2010-11-08 | 2011-07-13 | 天津大桥焊材集团有限公司 | High-speed continuous production line of metal wires |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102009075A (en) | 2011-04-13 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN201380253Y (en) | Metal wire cutting device | |
| CN109176041B (en) | Automatic production and packaging unit for stainless steel pipes | |
| CN106141290B (en) | A kind of broken cutting system of steel plate | |
| CN201895014U (en) | High-speed continuous production line of metal wires | |
| CN104308903A (en) | Automatic log treatment system | |
| CN102840793B (en) | Full-automatic multi-station firecracker inserting fuse method | |
| CN209453647U (en) | A kind of rubber guillotine | |
| CN102009075B (en) | High-speed and continuous production line for metal wires | |
| CN204136155U (en) | A kind of log automated processing system | |
| CN103785726B (en) | A kind of bending pipes former | |
| CN103315379A (en) | Dynamic tobacco leaf sorting line | |
| CN203353653U (en) | Dynamic tobacco leaf picking line | |
| CN104648965A (en) | Lifting and oppositely clamping loader | |
| CN101590658B (en) | Automatic multi-axis multi-saw log dividing sawing machine | |
| CN201619138U (en) | Fiber shearing machine | |
| CN208840996U (en) | A kind of Full-automatic round tube slitting mill | |
| CN109454712A (en) | A kind of log machining production line | |
| CN102009828B (en) | Automatic metal wire finishing device | |
| CN206367036U (en) | A kind of belt cutting machine with automatic discharging function | |
| CN201711615U (en) | Peeler tool group | |
| CN205166011U (en) | Automatic break down device | |
| CN105364162B (en) | A kind of automatic break down device | |
| CN201519989U (en) | Automatic multi-shaft multi-saw raw wood parting saw machine | |
| CN108311239B (en) | Multi-material crusher | |
| CN108705616B (en) | Conveying mechanism of high-precision rotary-cut assembly line |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Tianjin Daqiao Dashi Welding Electrode Co.,Ltd. Assignor: Tianjin Bridge Welding Materials Group Co., Ltd. Contract record no.: 2012120000014 Denomination of invention: High-speed and continuous production line for metal wires License type: Exclusive License Open date: 20110413 Record date: 20120313 |
|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120725 Termination date: 20151108 |
|
| EXPY | Termination of patent right or utility model |