The kernel device is spread in a kind of location
Technical field
The invention belongs to waffle manufacturing technology field, be specifically related to a kind of the kernel device be spread in the location that sprinkles kernel on the special-shaped waffle.
Background technology
At present, waffle sheet normally dimensions is the tabular cake sheet of 470 * 320 * 2.5mm~710 * 350 * 2.5mm, is evenly distributed with 30 to 240 grooves on the cake sheet, can only place a kernel in the groove, shelled peanut for example is with taste and the nutritive value that has improved waffle.
In the prior art, it mainly is forms such as drum-type or the placement of vacuum suction manipulator that the kernel device is spread in the location of waffle, and complex structure, kernel are difficult to be placed into more exactly in the groove, and accuracy rate is low, and in addition, it is slow to spread kernel speed, inefficiency,
Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art, provide a kind of location to spread the kernel device, kernel apparatus structure compactness is spread in this kind location, and it is fast to spread kernel speed, the efficient height is guaranteed that each kernel can both place in the groove of special-shaped waffle accurately to spread kernel accuracy rate height.
In order to realize above-mentioned technical purpose, the present invention realizes by following technical scheme:
The kernel device is spread in a kind of location of the present invention, comprise frame, be equipped with towards kernel device, Quantitative dosing device, the reciprocal pay-off that will carry from the kernel that the Quantitative dosing device falls, the cake piece conveying device that is used to carry the cake sheet on the described frame, make it stop throwing in after fixed the cake sheet positioner of kernel the cake sheet location of course of conveying, comprise that also the kernel that the cake sheet is accurately thrown in kernel quantitatively locatees delivery device, and the kernel collection bucket that unnecessary kernel is collected.
Further improvement as above-mentioned technology, described Quantitative dosing device comprise the splendid attire kernel the kernel hopper, place kernel hopper discharging opening place rotary type kernel measure hopper, be connected the rotary electric machine on the rotary type kernel measure hopper, an end of described rotary type kernel measure hopper also is equipped with the optoelectronic induction wheel that is used to respond to.In the present invention, throw in efficient in order to improve kernel, the Quantitative dosing device on the described frame is two, and it divides the left and right sides that occupy towards the kernel device symmetrically.
In the present invention, described reciprocal pay-off comprises that top and bottom are the transport trolley of opening, place the inner at least one kernel agitating device of transport trolley.
In the present invention, in order to make the reciprocal motion of dolly carry kernel, the dolly driven wheel that trolley drive motor is installed on the described frame, is connected with trolley drive motor, with the trolley travelling gear of dolly driven wheel engagement and with the tooth bar guide rail of trolley travelling gears engaged.
Further improvement as above-mentioned technology, described kernel agitating device comprises the sprocket wheel chain transmission that stirs drive motors, is connected with the stirring drive motors, described sprocket wheel chain transmission comprise drive sprocket, the driven sprocket that cooperates with drive sprocket that is connected with the output shaft that stirs drive motors and be stretched in drive sprocket and driven sprocket on chain, be connected with preceding agitating plate on the described drive sprocket coaxially, the described back agitating plate that is connected with coaxially on the wheel sprocket.
In order to prevent that kernel from the place ahead of agitating plate or the rear of back agitating plate flying out in the past, described before the place ahead of agitating plate be provided with front apron, the rear of described back agitating plate is provided with backboard.
In the present invention, described cake piece conveying device comprises cake sheet conveying motor, and the active runner shaft, the driven runner shaft that are connected with cake sheet conveying motor, correspondence is equipped with at least one initiatively runner on the described active runner shaft, the driven runner corresponding with aforementioned active runner is installed on the described driven runner shaft, and tensioning is useful on the conveying round belt of carrying the cake sheet between described corresponding active runner that is provided with and the driven runner.
In the present invention, described cake sheet positioner comprise drive cylinder, with the rotating shaft that the driving cylinder is connected, be fixedly connected with at least one retaining cake plate by adjusting screw(rod), nut assembly in the described rotating shaft.
In addition, when hold up and keep out the cake sheet and continue motion in order to control retaining cake plate in the cake sheet positioner, correspondence position is equipped with photoelectric sensor switch on the described frame.
In the present invention, described kernel is quantitatively located delivery device and is comprised corresponding successively kernel location-plate, draw back plate, kernel guide plate, the kernel guide pipe that is provided with from top to bottom, correspondence is provided with the through hole that kernel passes on described kernel location-plate, draw back plate, the kernel guide plate, and number of through-holes is corresponding consistent on each plate, the number of described kernel guide pipe and kernel location-plate, draw back plate, kernel guide plate number of through-holes are consistent, are connected with the push-and-pull cylinder that drives its motion on the described draw back plate.
Among the present invention, dash the material cylinder, be connected the drift that dashes on the material cylinder described comprising towards the kernel device, and the number of through hole is consistent on the described number that dashes material cylinder upper punch and kernel location-plate, draw back plate, the kernel guide plate.
Compared with prior art, the invention has the beneficial effects as follows:
(1) the present invention quantitatively locatees being used of delivery device by Quantitative dosing device, reciprocal pay-off, cake piece conveying device, cake sheet positioner and kernel, guarantee in the waffle production process, can both place a unique kernel accurately in each groove of special-shaped waffle sheet, it is fast that it spreads kernel speed, and kernel is thrown in accurate classification and reached more than 98%;
(2) kernel apparatus structure compactness is spread in location of the present invention, and its course of work realizes automation fully, and sanitation performance is good, and is safe and reliable.
Description of drawings
Below in conjunction with the drawings and specific embodiments the present invention is described in detail:
Fig. 1 is the Facad structure schematic diagram that the kernel device is spread in location of the present invention;
Fig. 2 is the upward view of above-mentioned Fig. 1;
Fig. 3 is the side view of above-mentioned Fig. 1;
Fig. 4 is a Quantitative dosing device Facad structure schematic diagram among the present invention;
Fig. 5 is the side structure schematic diagram of above-mentioned Fig. 4;
Fig. 6 is a reciprocal pay-off Facad structure schematic diagram among the present invention;
Fig. 7 is the side structure schematic diagram of above-mentioned Fig. 6;
Fig. 8 is a cake sheet positioning device structure schematic diagram among the present invention;
Fig. 9 is the side view of above-mentioned Fig. 8.
Figure 10 is quantitative, the location delivery device structural representation of kernel among the present invention.
Figure 11 is push-and-pull cylinder and a draw back plate structural representation among the present invention.
The specific embodiment
As Fig. 1~shown in Figure 3, the kernel device is spread in a kind of location of the present invention, comprise frame 1, be equipped with towards kernel device 2, Quantitative dosing device 3 on the described frame 1, receive kernel and the reciprocal pay-off of carrying 4 that Quantitative dosing device 3 falls, the cake piece conveying device 5 that is used to carry the cake sheet, make it stop carrying out the cake sheet positioner 6 that kernel is accurately thrown in after fixed the cake sheet location of course of conveying, comprise that also the kernel that the cake sheet is accurately thrown in kernel quantitatively locatees delivery device 7, and the kernel collection bucket 8 that unnecessary kernel is collected.
As Fig. 4, shown in Figure 5, described Quantitative dosing device 3 comprise the splendid attire kernel kernel hopper 31, place kernel hopper 31 discharging opening places rotary type kernel measure hopper 32, be connected the rotary electric machine 33 on the rotary type kernel measure hopper 32, an end of described rotary type kernel measure hopper 32 also is equipped with the optoelectronic induction wheel 34 that is used to respond to.As shown in Figure 1, among the present invention, the Quantitative dosing device 3 on the described frame 1 is two, and it divides the position, the left and right sides that occupy towards kernel device 2 symmetrically, guaranteed that so reciprocal pay-off 4 from left to right or in the dextrosinistral running, can both receive the kernel in the kernel hopper 31.
As Fig. 6, shown in Figure 7, reciprocal pay-off 4 of the present invention comprises that top and bottom are the transport trolley 41 of opening, place the kernel agitating device of transport trolley 41 inside.Be equipped with on the described frame 1 trolley drive motor 42, the dolly driven wheel 43 that is connected with trolley drive motor 42, with the trolley travelling gear 44 of dolly driven wheel 43 engagements and with the tooth bar guide rail 45 of trolley travelling gear 44 engagements.During trolley drive motor 42 actions, drive dolly driven wheel 43 (a group), trolley travelling gear 44 (being divided into two groups of front and back) motion successively, thereby drive transport trolley 41 side-to-side movement on tooth bar guide rail 45.
Described kernel agitating device comprises the sprocket wheel chain transmission that stirs drive motors 46, is connected with stirring drive motors 46, described sprocket wheel chain transmission comprise drive sprocket 47, the driven sprocket 48 that cooperates with drive sprocket 47 that is connected with the output shaft that stirs drive motors 46 and be stretched in drive sprocket 47 and driven sprocket 48 on chain 49, be connected with back agitating plate 411 on the described drive sprocket 47 coaxially, described be connected with coaxially on the wheel sprocket 48 before agitating plate 410.In addition, in order to prevent to sputter with the kernel that agitating plate 410, back agitating plate 411 rotate, the place ahead of stirring 410 plates before described is provided with front apron 412, the rear of described back agitating plate is provided with backboard 413, this front apron 412, backboard 413 are made by soft plastic material, and it can guarantee also to guarantee when kernel blocked the integrality of kernel effectively.
As shown in Figure 3, described cake piece conveying device 5 comprises cake sheet conveying motor 51, and the active runner shaft 52, the driven runner shaft 53 that are connected with cake sheet conveying motor 51, correspondence is equipped with four initiatively runners 54 on the described active runner shaft 51, the driven runner 55 corresponding with aforementioned active runner 54 is installed on the described driven runner shaft 53, and tensioning accordingly is useful on the conveying round belt 56 of carrying the cake sheet between described active runner 54 and the driven runner 55.
As Fig. 8, shown in Figure 9, described cake sheet positioner 6 comprises the rotating shaft 62 that drives cylinder 61, is connected with driving cylinder 61, be fixedly connected with a retaining cake plate 64 by adjusting screw(rod), nut 63 in the described rotating shaft 62, the piston rod of described driving cylinder 61 is connected with an end of rotating shaft 62 by universal joint 65, rotates thereby drive rotating shaft 62.When cake sheet 10 moved to the appropriate location, 61 actions of driving cylinder drive rotating shaft 62 motions successively and retaining cake plate 64 is holded up, thereby cake sheet 10 is blocked.As shown in Figure 8, retaining cake plate 64 in the described rotating shaft 62 has two, its can guarantee to keep off cake plate 64 just the cake sheet 10 in course of conveying evenly and fitly withstand, described driving cylinder 61 is to be installed on the frame 1 in addition by cylinder mount pad 66, when hold up and keep out cake sheet 10 and continue motion in order to control retaining cake plate 64 in the cake sheet positioner 6, correspondence position is equipped with photoelectric sensor switch 9 on the described frame 1.
As shown in figure 10, among the present invention, described kernel is quantitatively located delivery device 7 and is comprised corresponding successively kernel location-plate 71, draw back plate 72, kernel guide plate 73, the kernel guide pipe 74 that is provided with from top to bottom, correspondence is provided with the through hole that kernel passes on described kernel location-plate 71, draw back plate 72, the kernel guide plate 73, and number of through-holes is identical on each plate, and kernel location-plate 71, kernel guide plate 73 are fixed and the lead to the hole site correspondence of the two, and corresponding with the position of kernel guide pipe 74.As shown in figure 11, be connected with the push-and-pull cylinder 75 that drives its motion on the described draw back plate 72, described draw back plate 72 slidably reciprocates between above-mentioned kernel location-plate 71, kernel guide plate 73 by push-and-pull cylinder 75.When kernel location-plate 71 was received kernel 20, draw back plate 72 made the hole dislocation on kernel location-plate 71 and the draw back plate 72 by 75 pullings of push-and-pull cylinder, and the kernel on the kernel location-plate 71 is blocked and can not fall by draw back plate 72; When the needs positioning and quantitative is thrown in kernel exactly, draw back plate 72 is promoted by push-and-pull cylinder 75, make position, the hole unanimity of kernel location-plate 71, draw back plate 72 and kernel guide plate 73, at this moment, kernel 20 on the kernel location-plate 71 is in draw back plate 71, kernel guide plate 73, kernel guide pipe 74 freely fall to the groove 101 of special-shaped waffle sheet 10, and the kernel that fraction can not fall then relies on the following kernel device that dashes to dash and drop down onto in the groove 101.
As shown in Figure 1, dash material cylinder 21 of the present invention comprising towards kernel device 2, be connected the drift 22 that dashes on the material cylinder 21, described number and the kernel location-plate 71 that dashes the drift 22 on the material cylinder 21 that be connected, draw back plate 72, the number unanimity of through hole on the kernel guide plate 73, like this, when in the through hole that can not free-falling kernel be placed in kernel location-plate 71, start and dash material cylinder 21, drive lightly in the through hole that drift 22 pours kernel location-plate 71 by dashing material cylinder 21, thereby make kernel 20 pass through draw back plate 72 successively, kernel guide plate 73 and kernel guide pipe 74 fall in the groove 101 of cake sheet 10 swimmingly.
Below specify location of the present invention and spread the workflow of kernel device:
As shown in Figure 1, after kernel device energising ventilation is spread in the location, the original state that the kernel device is spread in the location is to be in retracted mode towards kernel device 2 cylinders, back and forth pay-off 4 is in as the figure left side (because transport trolley 41 triggers Quantitative dosing device 3, hopper is thrown in kernels toward reciprocal pay-off 4 fixed material), the retaining cake plate 64 of cake sheet positioner 6 is horizontal.When photoelectric sensor switch 9 detected cake sheet 10 and enters this device, the retaining cake plate 64 of cake sheet positioner 6 was holded up the cake sheet is blocked; Transport trolley 41 starts turns right, preceding agitating plate 410 on the transport trolley 41, back agitating plate 411 are scraped kernel with the kernel of 41 li of transport trolleys and are quantitatively located on the kernel location-plate 71 on the delivery device 7, unnecessary kernel is walked with transport trolley 41, and is admitted to kernel collection bucket 8 collections of right-hand member; When transport trolley 41 moves to the right triggering near photoelectric sensor switch 9, place this moment the Quantitative dosing device 3 on right side quantitatively to throw in kernel to transport trolley 41, meanwhile, towards kernel device 2 cylinders actions, with the kernel on the kernel location-plate 71 all in the groove 101 that falls into special-shaped waffle sheet 10; The retaining cake plate 64 of cake sheet positioner 6 is tied, and the special-shaped waffle sheet 10 of having loaded onto kernel is transferred band and sees off, and the retaining cake plate 64 of cake sheet positioner 6 is holded up subsequently.When putting in place when withdrawing towards kernel device 2 cylinders 21, transport trolley 41 starts turns left, preceding agitating plate 410 on the transport trolley 41, back agitating plate 411 are scraped kernel with kernel and are quantitatively located on the kernel location-plate 71 on the delivery device 7, unnecessary kernel is walked with transport trolley 41, and is admitted to 8 collections of kernel collection bucket; When transport trolley 41 moves to left side triggering near photoelectric sensor switch 9, the Quantitative dosing device 3 in left side is quantitatively thrown in kernel 30 toward transport trolley 41, meanwhile, towards cylinder 21 action of kernel device 2, with the kernel on the kernel location-plate 71 all in each groove 101 that falls into special-shaped waffle sheet 10; Spread the kernel machine and automatically move back and forth like this, with the kernel on the hopper 31 30 quantitatively, the location throws in each groove 101 of special-shaped waffle sheet 10.