CN102002896A - CRTS III ballastless track slab layering fine tuning vehicle - Google Patents

CRTS III ballastless track slab layering fine tuning vehicle Download PDF

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Publication number
CN102002896A
CN102002896A CN 201010586265 CN201010586265A CN102002896A CN 102002896 A CN102002896 A CN 102002896A CN 201010586265 CN201010586265 CN 201010586265 CN 201010586265 A CN201010586265 A CN 201010586265A CN 102002896 A CN102002896 A CN 102002896A
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China
Prior art keywords
accurate adjustment
track slab
fine tuning
free track
fragment
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CN 201010586265
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Chinese (zh)
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CN102002896B (en
Inventor
王茂
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WUXI DUNJIAN HEAVY INDUSTRY MANUFACTURING Co Ltd
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WUXI DUNJIAN HEAVY INDUSTRY MANUFACTURING Co Ltd
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Publication of CN102002896A publication Critical patent/CN102002896A/en
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Publication of CN102002896B publication Critical patent/CN102002896B/en
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Abstract

The invention discloses a CRTS III ballastless track slab layering fine tuning vehicle. In the invention, a fine tuning mechanism storage box, an industrial personal computer (IPC) and an electrical cabinet are arranged on a hood frame; a travelling part comprises travelling wheels at the four lower corners of the hood frame, and at least two travelling wheels are connected with driving mechanisms; when the fine tuning vehicle travels to a proper place, a fine tuning servo mechanism taken out from the fine tuning mechanism storage box is manually connected with a fine tuning claw arranged on a foundation; the fine tuning servo mechanism is provided with two fine tuning claws with two degrees of freedom connected at one side of a ballastless track slab, and is also provided with a fine tuning claw with single degree of freedom and a gravitational equilibrium compensated fine tuning claw with three degree of freedom or two degree of freedom which are connected at the other side of the ballastless track slab; and the IPC receives the measurement data of a track slab prism station meter and sends an adjustment control signal to the fine tuning servo mechanism. The fine tuning vehicle has the advantages that the labor intensity is low, the adjusting speed is quick, the adjustment accuracy is high, operating workers are few, the design is reasonable, the functions are complete, and the ballastless track slab can be freely adjusted in the horizontal and vertical directions without additional interference and constraint.

Description

CRTS III type fragment-free track slab pavement accurate adjustment car
Technical field
The adjuster that uses when the invention belongs to a kind of ballastless track of high-speed railway engineering construction, particularly a kind of full automatic CRTSIII type fragment-free track slab pavement accurate adjustment car.
Background technology
At present, along with the develop rapidly of high-speed railway, plate-type ballastless track is widely used, and plate-type ballastless track has the comprehensive construction investment economy, manufactured precision and production efficiency height, is convenient to advantages such as control, adjustment and reparation by millworkization.CRTSIII template formula non-fragment orbit as the rich lattice plate-type ballastless track system based on Germany grows up comprises concrete bed under the plate, parts such as CA mortar bed, track plate, long rail and fastener.
CRTSIII type fragment-free track slab manual setting equipment of the prior art, all manual settings, adjust up and down and will screw with long-arm wrench, and horizontal direction is adjusted into unidirectional thread screw adjustment, there is the gap in it when oppositely adjusting, particularly the error that produces because of wearing and tearing reaches several millimeters, is difficult to realize automation, and there is following shortcoming at least in above-mentioned present technology: labour intensity is big, it is slow to regulate the speed, adjust that precision is low, operating personnel are many, be difficult to realize automation mechanized operation.
Summary of the invention
The invention provides a kind of labour intensity low, regulate the speed fast, adjust precision height, CRTSIII type fragment-free track slab pavement accurate adjustment car that operating personnel are few, it can freely adjust fragment-free track slab what level and vertical direction did not have an additional interference constraint.
The technical solution adopted in the present invention is as follows:
A kind of CRTSIII type fragment-free track slab pavement accurate adjustment car is characterized in that described accurate adjustment car comprises hood frame and running gear, and this hood frame is provided with fine-tuning mechanism container, Industrial Personal Computer (IPC) and electrical control cubicles; Described running gear comprises the road wheel that is arranged on four jiaos of hood frame belows, and wherein the connection of at least two road wheels is provided with driving mechanism.
In the specific embodiment, described hood frame is welded by shaped steel, and across on fragment-free track slab, the both sides mid portion of described accurate adjustment car is respectively equipped with the lateral confinement position wheel mechanism of one or more groups effect of playing guiding.
In one embodiment, when accurate adjustment garage walked to put in place, accurate adjustment servo control mechanism that takes out from the fine-tuning mechanism container and the accurate adjustment cleft hand that is placed on the ground were dynamically connected; This accurate adjustment servo control mechanism connects two accurate adjustment pawls with double freedom in a side of fragment-free track slab, and servo control mechanism connects a single-degree-of-freedom accurate adjustment pawl at the opposite side of fragment-free track slab, Three Degree Of Freedom or the compensation accurate adjustment pawl of two degrees of freedom gravitational equilibrium; Industrial Personal Computer (IPC) receives the survey data of track plate prism station meter, and sends the adjustment control signal to the accurate adjustment servo control mechanism.
In another embodiment, described Industrial Personal Computer (IPC) receives the survey data of track plate prism station meter, and sends the adjustment control signal to the accurate adjustment servo control mechanism.
In the another embodiment, described fine-tuning mechanism container is at least two, and the diagonal angle is arranged on the brace table of hood frame.
In the embodiment, the distance of described fragment-free track slab pavement accurate adjustment car bottom surface and fragment-free track slab support rail platform upper surface is greater than 450mm again.
In the embodiment, the walking of hydraulic motor or motor and speed reducer control accurate adjustment car is housed, the brake that two-way valve control accurate adjustment car is housed on the axle of two front-wheels of the road wheel that described hood frame below is four jiaos on hydraulic circuit again.
This CRTSIII type fragment-free track slab pavement accurate adjustment car can significantly improve the laying automaticity of CRTSIII type fragment-free track slab and lay efficient, satisfies the laying needs of high-speed railway Line for Passenger Transportation.This automatic mechanism is simple in structure multiple functional, makes things convenient for the transportation and the preservation of accurate adjustment pawl and accurate adjustment system switch board, and prior foot provides a carrying platform and improved efficiency of construction.It not only can play the effect of carrying platform in construction, and can expand its function, it is possessed for the site operation personnel provide certain supportability, for example the illuminating effect at night.
The hood frame of this accurate adjustment car can be welded by shaped steel, across on fragment-free track slab, it is provided with the brace table that is used to place equipment such as fine-tuning mechanism container, Industrial Personal Computer (IPC), the lowest bottom surface of this accurate adjustment car and fragment-free track slab support rail platform upper surface have certain distance, this distance is more preferably greater than 450mm, so that its station of freely establishing that can not influence total powerstation is measured.Running gear is the road wheel of installing respectively on four pin of fragment-free track slab pavement accurate adjustment car, the walking of hydraulic motor (or motor and speed reducer) control automatic mechanism is housed on the axle of two front walking wheels, the brake of two-way valve control accurate adjustment car can be housed on hydraulic circuit.Two or more fine-tuning mechanism containers, Industrial Personal Computer (IPC) and electrical control cubicles are placed on the hood frame, when accurate adjustment garage walks to put in place, take out the accurate adjustment servo control mechanism by operating personnel from the fine-tuning mechanism container and are dynamically connected with the accurate adjustment cleft hand that is placed on the ground.
Beneficial effect of the present invention is, this CRTSIII type fragment-free track slab pavement accurate adjustment car labour intensity is low, regulate the speed fast, adjust the precision height, operating personnel are few, it is reasonable in design multiple functional, can not have the CRTSIII type of freely the adjusting fragment-free track slab that additional interference retrains in level and vertical direction.
The present invention is further elaborated below in conjunction with the drawings and specific embodiments.
Description of drawings
Fig. 1 is the application structure schematic diagram of accurate adjustment car in the utility model specific embodiment;
Fig. 2 is the Another Application structural representation of this accurate adjustment car in the utility model specific embodiment.
The specific embodiment
As depicted in figs. 1 and 2, this CRTSIII type fragment-free track slab pavement accurate adjustment car owner will comprise hood frame and running gear branch, loaded plate 18 is set on the hood frame, this loaded plate is provided with fine- tuning mechanism container 13,17 and Industrial Personal Computer (IPC) 14, the running gear branch comprises the road wheel 11 that is arranged on four jiaos of frame belows, and wherein the connection of two road wheels of front end is provided with driving mechanism.The walking of hydraulic motor (or motor and speed reducer) control automatic mechanism is housed on the axle of these two road wheels, the brake of two-way valve control automatic mechanism is housed on hydraulic circuit.In addition, be respectively equipped with one or more groups lateral confinement position wheel mechanism, play the effect of guiding at accurate adjustment car both sides mid portion.
Two fine- tuning mechanism containers 13,17 are separately positioned on the loaded plate left and right sides.The frame structure that hood frame 16 is welded for shaped steel, this hood frame is provided with across CRTSIII type fragment-free track slab 20, and the distance between support rail platform 21 upper surfaces of hood frame base cross members and fragment-free track slab is greater than 45cm.The station of freely establishing that does not influence a station instrument is measured.Place the accurate adjustment servo control mechanism in the fine-tuning mechanism container, also be provided with electrical control cubicles 15 on the loaded plate, industry control cabinet 14 all is connected the accurate adjustment servo control mechanism with electrical control cubicles 15.
As shown in Figure 2, in use, CRTSIII type fragment-free track slab pavement accurate adjustment car 10 is provided with across CRTSIII type fragment-free track slab 20.When the accurate adjustment car is walked to put in place, taking out the accurate adjustment servo control mechanism by operating personnel from the fine-tuning mechanism container is dynamically connected with the accurate adjustment cleft hand that is placed on the ground, two accurate adjustment pawls 33 and 34 with double freedom are placed in the same side at fragment-free track slab, opposite side at fragment-free track slab adopts a single-degree-of-freedom accurate adjustment pawl 31, opposite side at fragment-free track slab has also adopted a compensation accurate adjustment pawl 32 of double freedom gravitational equilibrium, receive the survey data of total powerstation 41 when Industrial Personal Computer (IPC) after, to accurate adjustment servo control mechanism 12,19 send the adjustment control signal, realize the automation adjusting.
The present invention improves the laying automaticity of fragment-free track slab and lays efficient, satisfies the laying needs of high-speed railway Line for Passenger Transportation.This accurate adjustment car is for making things convenient for the transportation and the preservation of accurate adjustment pawl and accurate adjustment system switch board, the more important thing is in order to improve efficiency of construction, be required to be it carrying platform is provided, this accurate adjustment bassinet structure simple functions is complete, not only can in construction, play the effect of carrying platform, and can expand its function, make it possess the effect that certain supportability is provided for the site operation personnel.
The above only is preferred embodiment of the present invention; be not to limit to the present invention with this; therefore; all all and structure of the present invention, device, feature etc. are approximate, identical; be allly to replace and modify etc. according to patent claim of the present invention being equal to of doing, all should still belong within the scope of patent application protection of the present invention.

Claims (7)

1. a CRTSIII type fragment-free track slab pavement accurate adjustment car is characterized in that described accurate adjustment car comprises hood frame and running gear, and this hood frame is provided with fine-tuning mechanism container, Industrial Personal Computer (IPC) and electrical control cubicles; Described running gear comprises the road wheel that is arranged on four jiaos of hood frame belows, and wherein the connection of at least two road wheels is provided with driving mechanism.
2. CRTSIII type fragment-free track slab pavement accurate adjustment car according to claim 1, it is characterized in that described hood frame is welded by shaped steel, across on fragment-free track slab, the both sides mid portion of described accurate adjustment car is respectively equipped with the lateral confinement position wheel mechanism of one or more groups effect of playing guiding.
3. CRTSIII type fragment-free track slab pavement accurate adjustment car according to claim 1 is characterized in that when accurate adjustment garage walks to put in place, and accurate adjustment servo control mechanism that takes out from the fine-tuning mechanism container and the accurate adjustment cleft hand that is placed on the ground are dynamically connected; This accurate adjustment servo control mechanism connects two accurate adjustment pawls with double freedom in a side of fragment-free track slab, and servo control mechanism connects a single-degree-of-freedom accurate adjustment pawl at the opposite side of fragment-free track slab,
Three Degree Of Freedom or the compensation accurate adjustment pawl of two degrees of freedom gravitational equilibrium; Industrial Personal Computer (IPC) receives the survey data of track plate prism station meter, and sends the adjustment control signal to the accurate adjustment servo control mechanism.
4. CRTSIII type fragment-free track slab pavement accurate adjustment car according to claim 1 is characterized in that described Industrial Personal Computer (IPC) receives the survey data of track plate prism station meter, and sends the adjustment control signal to the accurate adjustment servo control mechanism.
5. CRTSIII type fragment-free track slab plate accurate adjustment car according to claim 1 is characterized in that described fine-tuning mechanism container is at least two, and the diagonal angle is arranged on the brace table of hood frame.
6. CRTSIII type fragment-free track slab pavement accurate adjustment car according to claim 1, the distance that it is characterized in that described fragment-free track slab pavement accurate adjustment car bottom surface and fragment-free track slab support rail platform upper surface is greater than 450mm.
7. CRTSIII type fragment-free track slab pavement accurate adjustment car according to claim 1, it is characterized in that the walking of on the axle of two front-wheels of road wheel of four jiaos of described hood frame belows hydraulic motor or motor and speed reducer control accurate adjustment car being housed, the brake that two-way valve control accurate adjustment car is housed on hydraulic circuit.
CN2010105862656A 2010-12-14 2010-12-14 CRTS III ballastless track slab layering fine tuning vehicle Expired - Fee Related CN102002896B (en)

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CN2010105862656A CN102002896B (en) 2010-12-14 2010-12-14 CRTS III ballastless track slab layering fine tuning vehicle

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CN102002896B CN102002896B (en) 2012-11-21

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102146647A (en) * 2011-04-19 2011-08-10 无锡盾建重工制造有限公司 Video sensing mechanism for paving of CRTS (China International Rail Transit Technology Exhibition) type I and type II track plates
CN102251450A (en) * 2011-04-19 2011-11-23 无锡盾建重工制造有限公司 CRTS (China Railway Track System) II type track plate pavement video sensing mechanism
CN102535275A (en) * 2012-02-28 2012-07-04 西南交通大学 Calibrating device for standard frame of rail plate
CN109706804A (en) * 2019-03-07 2019-05-03 西安远景智能控制有限公司 Non-fragment orbit track automatic checkout equipment and automatic testing method
CN111074701A (en) * 2019-07-05 2020-04-28 中铁十二局集团有限公司 Automatic intelligent fine adjustment construction device and construction method for CRTS III type plate ballastless track plate
CN111492109A (en) * 2017-12-28 2020-08-04 普拉塞-陶依尔铁路出口股份有限公司 Sleeper transport vehicle
CN115162079A (en) * 2022-07-17 2022-10-11 中交第二航务工程局有限公司 Wind shield for fine adjustment of ballastless track in windy weather and fine adjustment method of ballastless track

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0780514A1 (en) * 1995-12-22 1997-06-25 Intermetric Gesellschaft für Ingenieurmessung und raumbezogene Informationssysteme mbH Method of correct positioning of space processing equipment and device for the execution of the method
CN201459549U (en) * 2009-05-14 2010-05-12 吴志强 Passenger transportation special line track slab precise installing machine
CN201540093U (en) * 2009-12-10 2010-08-04 中铁七局集团有限公司 Ballastless track accurate measurement and positioning system
CN201546132U (en) * 2009-12-08 2010-08-11 中铁第五勘察设计院集团有限公司 Full-automatic ballastless track slab fine adjusting machine
CN101812818A (en) * 2010-05-13 2010-08-25 四川省成都普什机电技术研究有限公司 Movable precise adjusting device for track slab

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0780514A1 (en) * 1995-12-22 1997-06-25 Intermetric Gesellschaft für Ingenieurmessung und raumbezogene Informationssysteme mbH Method of correct positioning of space processing equipment and device for the execution of the method
CN201459549U (en) * 2009-05-14 2010-05-12 吴志强 Passenger transportation special line track slab precise installing machine
CN201546132U (en) * 2009-12-08 2010-08-11 中铁第五勘察设计院集团有限公司 Full-automatic ballastless track slab fine adjusting machine
CN201540093U (en) * 2009-12-10 2010-08-04 中铁七局集团有限公司 Ballastless track accurate measurement and positioning system
CN101812818A (en) * 2010-05-13 2010-08-25 四川省成都普什机电技术研究有限公司 Movable precise adjusting device for track slab

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102146647A (en) * 2011-04-19 2011-08-10 无锡盾建重工制造有限公司 Video sensing mechanism for paving of CRTS (China International Rail Transit Technology Exhibition) type I and type II track plates
CN102251450A (en) * 2011-04-19 2011-11-23 无锡盾建重工制造有限公司 CRTS (China Railway Track System) II type track plate pavement video sensing mechanism
CN102251450B (en) * 2011-04-19 2013-11-06 无锡盾建重工制造有限公司 CRTS (China Railway Track System) II type track plate pavement video sensing mechanism
CN102146647B (en) * 2011-04-19 2013-12-04 无锡盾建重工制造有限公司 Video sensing mechanism for paving of CRTS (China International Rail Transit Technology Exhibition) type I and type II track plates
CN102535275A (en) * 2012-02-28 2012-07-04 西南交通大学 Calibrating device for standard frame of rail plate
CN102535275B (en) * 2012-02-28 2014-03-05 西南交通大学 Calibrating device for standard frame of rail plate
CN111492109A (en) * 2017-12-28 2020-08-04 普拉塞-陶依尔铁路出口股份有限公司 Sleeper transport vehicle
CN109706804A (en) * 2019-03-07 2019-05-03 西安远景智能控制有限公司 Non-fragment orbit track automatic checkout equipment and automatic testing method
CN111074701A (en) * 2019-07-05 2020-04-28 中铁十二局集团有限公司 Automatic intelligent fine adjustment construction device and construction method for CRTS III type plate ballastless track plate
CN115162079A (en) * 2022-07-17 2022-10-11 中交第二航务工程局有限公司 Wind shield for fine adjustment of ballastless track in windy weather and fine adjustment method of ballastless track

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