CN102000957A - Method for manufacturing wind turbine blade mould - Google Patents
Method for manufacturing wind turbine blade mould Download PDFInfo
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- CN102000957A CN102000957A CN 201010586699 CN201010586699A CN102000957A CN 102000957 A CN102000957 A CN 102000957A CN 201010586699 CN201010586699 CN 201010586699 CN 201010586699 A CN201010586699 A CN 201010586699A CN 102000957 A CN102000957 A CN 102000957A
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Abstract
The invention discloses a method for manufacturing a wind turbine blade mould, which is particularly applicable to fiber reinforced resin-based composite members such as large wind turbine blades, and comprises the following steps: 1, dividing and modularizing the surface of the mould according to blade design data offered by clients; 2, making a modular mould surface by using single-point step-by-step metal plate forming equipment, drilling and cutting; 3, detecting forming precision by using a laser scanner; 4, making and assembling a base keel frame of the mould; 5, welding a modular surface sheet metal part at a corresponding position of the base, reinforcing the back panel of the sheet and mounting a thermocouple; 6, detecting the precision of the surface of the welded and assembled wind turbine blade entire mould, grinding and polishing; and 7, mounting and debugging temperature control systems such as heating and cooling systems in the wind turbine blade mould. Due to the realization of digital control mould surface manufacturing, the manufacturing precision and smoothness of the curve of the mould surface are improved, the manufacturing period and economic cost of the wind turbine blade large composite mould are reduced, the service life of the mould is prolonged, the quality and static and dynamic balance keeping capability of the finished blades formed by the mould manufactured by the technology are improved, the rejection rate of the production of finished blade moulds is lowered, and production efficiency is improved.
Description
Technical field
The present invention relates to a kind of preparation method of shaping dies, be particularly suitable for the preparation method of the shaping dies of fiber-reinforced resin matrix compound material members such as large-scale wind electricity blade.
Background technology
Mould is a key of making wind power generation blade and other large-scale resin base fiber reinforced composite material members, and the stability of the quality of die quality and mould itself directly has influence on production efficiency, product quality and the production cost of these composite elements.
The Mold Making of conventional composite materials blade of wind-driven generator at first is to make master mold, and promptly the product full pattern adopts hand paste technology to turn on master mold then and makes mould.
The master mold of making fiber reinforced plastic mold at present is many to be made with base materials such as gypsum, timber, cement, paraffin, the master mold that these materials are made often lower, the poor dimensional stability of dimensional accuracy, surface quality poor, easily produce pore and crackle, flatness is poor, fabrication cycle is long, mould is fragile, and service life is short.
The main feature that hand is stuck with paste technology is that manual operations, die sinking moulding, production efficiency are low, and the production cycle is long and the resin solidification degree is often on the low side, is fit to the production that product lot quantity is less, quality uniformity requires low and composite product.Therefore the major defect of hand paste explained hereafter fan blade is that product quality is bigger to workman's skilled operation degree and environmental condition dependence, and production efficiency is low, and the product quality fluctuation is bigger, and the static and dynamic equilibrium of product guarantees that property is poor, and percent defective is higher.Particularly to pneumatic external form of high performance complexity and sandwich structure blade, also often need secondary operations such as bonding, technique for sticking needs bonding platform or type frame to guarantee the applying of bonding plane, and production technology is complicated and difficult more.The blade mold that hand is stuck with paste the technology manufacturing in use goes wrong often because hand pastes the fiber in the fabrication technique process and the resin rate of change is big, fiber/resin is soaked into bad and solidify crackle and the cracking that causes such as incomplete.In addition, hand is stuck with paste technology toward the release of contact meeting with a large amount of harmful substances and solvent, and operator's health is worked the mischief, and environment is polluted.
This traditional die manufacturing cost height, the cycle is long, simultaneously because the size of mould is difficult to transportation and preservation greatly.In addition, the life-span of such mould is shorter usually.
Summary of the invention
Technical problem to be solved by this invention is: the wind-powered blade mold preparation method that a kind of low noise, energy-conservation, pollution-free, operating numerical control automation are provided.
Technical scheme of the present invention is: a kind of preparation method of wind-powered blade mold, comprise the steps,
(1), die surface cut apart with modularization handle according to client's blade design data;
(2) utilize the die surface of the gradual metal blank former of single-point produce modular, boring, cutting;
(3) utilize laser scanner to detect forming accuracy;
(4) the pedestal keel frame of making and assembling mould;
(5) the contraposition welding of modularization surface metal sheet on pedestal, thermocouple is reinforced and installed to the sheet material backboard;
The accuracy detection on the wind electricity blade unitary mould surface that (6) welded and installed is good, polishing, polishing;
(7) heating, the installation of temperature control systems such as cooling in wind-powered blade mold, debugging.
Beneficial effect: the present invention utilizes computer numerical control technology, utilize general pressure head, the used metal blank of molding is carried out the add up technology of plastic deformation of part, with special-purpose single-point progressive molding technology is core, make the Plastic Forming of die surface sheet metal, again through cutting edge, boring, welding, following process such as sanding and polishing are done pedestal with the support keel framework that sheet metal is done, and the mould back side makes and strengthens resin-based fibrous composite layer, install heating, the required temperature control system of cooling additional, just can finish the large-scale particular manufacturing craft that the wind-powered electricity generation composite material blade is used.
Make owing to realize the numerical control die surface, greatly improved wind-powered blade mold especially the making precision and the smoothness of die surface curved surface.The fabrication cycle and the financial cost of this quasi-tradition large-scale composite material mould of wind electricity blade have been reduced, increased the service life of mould, also improved simultaneously and utilized this new technology to make blade end product quality and static and dynamic equilibrium assurance property that mould is made, greatly reduce the percent defective that blade mold and finished product are produced, improved production efficiency.Reduce the fabrication cycle and the cost of mould, increase the service life of mould, improve blade mold especially the making precision and the surface quality of die surface.
Realize numerically controlled automatic, few peopleization has reduced traditional handworker greatly, so no longer need to depend on handworker's skilled operation degree and environmental condition, has shortened the production cycle, has improved operating efficiency.In addition, the temperature control system that the mould back side has installed the cooling of can heating additional can pass through temperature detect switch (TDS), and needed temperature in the arbitrarily balanced control composite production is effectively controlled hardening time of resin.
The mould manufacturing method that the present invention relates to does not need to make traditional master mold, and the metal sheet metal of mould then, constitutes an integral body by welding and other methods of attachment and metal framework directly by numerical control Asymptotical Method Accurate Shaping.
Mould involved in the present invention can be used for the fiber-reinforced resin matrix compound material member that traditional hand paste method is shaped, the fiber-reinforced resin matrix compound material member that the vacuum inhalation is shaped, and resin transfer modeling method fiber-reinforced resin matrix compound material member.
Description of drawings:
Fig. 1 is a Mold Making process chart of the present invention.
The specific embodiment
The present invention is described in detail below in conjunction with embodiment.
1. according to client's blade design data, die surface cut apart with modularization handle;
2. utilize the gradual metal blank former of single-point to make the modular die surface that is shaped, boring, cutting;
The progressive sheet metal dieless forming of single-point system mainly by forming tool head bolster model guider flange fixing installation and machine body form the sheet metal progressive molding with the three-dimension curved surface shape of complexity along Z direction of principal axis discretization, promptly resolve into a series of two-dimensional cross-section layers, and on these two-dimensional cross-section layers, carry out local plastic and be shaped, obtain required shape, realized that the design of metallic plate shell spare is integrated with manufacturing
1) adds man-hour, forming tool is gone to assigned address earlier, and plate is depressed the drafts of setting, then according to the instruction of control system, requirement according to the ground floor cross section profile, to walk isocontour mode, plate is implemented progressive plastic processing, after forming required ground floor cross section profile, forming tool is depressed setting height, again by second layer cross section profile requirement campaign, and formation second layer profile so repeats to finish because the maximal rate of X-axis Y-axis can reach 60M/ minute up to the whole work-piece shaping, so can finish the making of a module faces at high speed, adding is computer control, accuracy can be controlled at ± 0.05mm;
2) the mould sheet metal that on single-point progressive molding equipment shaping is processed accurately cuts as requested, boring, and flanging, and utilize laser scanner to detect forming accuracy.
3. utilize laser scanner to detect forming accuracy;
4. the curved surface requirement different according to blade mold comes the keel supporting base at the welding production mould back side with the good sheet metal of Numerical control cutting, plays and reinforces and the effect of contraposition weld jig; Perhaps peripheral the cooperation in addition installed square steel tube additional and does mould bases, reinforces or the load-bearing effect to play;
5. the contraposition welding of modularization surface metal sheet on pedestal, thermocouple is reinforced and installed to the sheet material backboard;
6. on the good keel supporting base of welding, contraposition is welded by dressing up the good die surface sheet material of shape, carries out accuracy detection and sanding and polishing, and assembling is finished the splicing of whole blade mold by dress work;
7. install temperature control tube roads such as cooling at the back side of blade mold additional, and make to strengthen resin-based fibrous composite layer and be used as being incubated reinforcement effect, finally the whole blade mould is debugged affirmation; Can install the mould hydraulic overturn system as requested additional in addition.
Utilize computer numerical control technology, utilize general pressure head, the used metal blank of molding is carried out the add up technology of plastic deformation of part, with special-purpose single-point progressive molding technology is core, make the Plastic Forming of die surface sheet metal, again through cutting edge, boring, welding, following process such as sanding and polishing are done pedestal with the support keel framework that sheet metal is done, and the mould back side makes and strengthens resin-based fibrous composite layer, install heating, the required temperature control system of cooling additional, just can finish the large-scale particular manufacturing craft that the wind-powered electricity generation composite material blade is used.
Claims (1)
1. the preparation method of a wind-powered blade mold is characterized in that, comprises the steps:
(1) according to client's design data die surface is cut apart with modularization and handled;
(2) utilize the die surface of the gradual metal blank former of single-point produce modular, boring, cutting;
(3) utilize laser scanner to detect forming accuracy;
(4) the pedestal keel frame of making and assembling mould;
(5) the contraposition welding of modularization surface metal sheet on pedestal, thermocouple is reinforced and installed to the sheet material backboard;
The accuracy detection on the wind electricity blade unitary mould surface that (6) welded and installed is good, polishing, polishing;
(7) heating, the installation of temperature control systems such as cooling in wind-powered blade mold, debugging.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010586699 CN102000957A (en) | 2010-12-14 | 2010-12-14 | Method for manufacturing wind turbine blade mould |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010586699 CN102000957A (en) | 2010-12-14 | 2010-12-14 | Method for manufacturing wind turbine blade mould |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102000957A true CN102000957A (en) | 2011-04-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201010586699 Pending CN102000957A (en) | 2010-12-14 | 2010-12-14 | Method for manufacturing wind turbine blade mould |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102921831A (en) * | 2012-10-17 | 2013-02-13 | 上海交通大学 | Numerical control incremental die-less forming method for thin-walled blade |
| CN103424056A (en) * | 2013-08-24 | 2013-12-04 | 中国北车集团大同电力机车有限责任公司 | Curved-surface angle plate forming and detection method |
| CN106112419A (en) * | 2016-08-31 | 2016-11-16 | 利宾来塑胶工业（昆山）有限公司 | A kind of Plastic Rolling Molds manufactures new technology |
| CN106584040A (en) * | 2015-10-15 | 2017-04-26 | 东莞市圣锐模具科技有限公司 | Technological manufacturing method of mold and steps |
| CN106964683A (en) * | 2017-05-03 | 2017-07-21 | 清华大学 | Curve mold processing technology |
| CN107379347A (en) * | 2017-07-27 | 2017-11-24 | 嘉善三方电力器材有限责任公司 | A kind of preparation method and its master mold of bend glass steel master mold |
| CN107443642A (en) * | 2017-07-31 | 2017-12-08 | 王硕 | A kind of composite frame manufacturing process |
| CN108115373A (en) * | 2017-12-22 | 2018-06-05 | 苏州永为客模架有限公司 | A kind of processing technology of aluminum alloy support base mould bases |
| CN109570920A (en) * | 2018-11-20 | 2019-04-05 | 四川航天中天动力装备有限责任公司 | A kind of wave-pieced type diffuser matrix processing method |
| CN110666448A (en) * | 2019-09-09 | 2020-01-10 | 北京航空航天大学 | Method for forming small-caliber large-curvature ultra-precise antenna panel |
| CN113426899A (en) * | 2021-06-25 | 2021-09-24 | 南通艾郎风电科技发展有限公司 | Laying method of wind power blades |
| CN115041932A (en) * | 2022-06-28 | 2022-09-13 | 山东省章丘鼓风机股份有限公司 | Method for machining three-dimensional flow impeller blade of centrifugal ventilator |
| CN115302368A (en) * | 2022-08-11 | 2022-11-08 | 江苏常盛帝派重工机械有限公司 | Production process of high-precision blade steel frame die |
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| US4398693A (en) * | 1979-12-04 | 1983-08-16 | Messerschmitt-Bolkow - Blohm Gesellschaft mit Beschrankter Haftung | Mold half for laminated parts |
| CN101481750A (en) * | 2008-01-07 | 2009-07-15 | 保定华翼风电叶片研究开发有限公司 | Heating system and heating means |
| CN101318203A (en) * | 2008-06-24 | 2008-12-10 | 南京航空航天大学 | Electrical heating numerical control incremental forming processing method and device for plate |
| CN201432382Y (en) * | 2009-02-24 | 2010-03-31 | 刘汝斌 | Wind-driven generator vane die |
| CN201456399U (en) * | 2009-07-02 | 2010-05-12 | 天津鑫茂鑫风能源科技有限公司 | All-metal mould for blade of large scaled wind power generator |
Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102921831B (en) * | 2012-10-17 | 2015-07-08 | 上海交通大学 | Numerical control incremental die-less forming method for thin-walled blade |
| CN102921831A (en) * | 2012-10-17 | 2013-02-13 | 上海交通大学 | Numerical control incremental die-less forming method for thin-walled blade |
| CN103424056A (en) * | 2013-08-24 | 2013-12-04 | 中国北车集团大同电力机车有限责任公司 | Curved-surface angle plate forming and detection method |
| CN106584040A (en) * | 2015-10-15 | 2017-04-26 | 东莞市圣锐模具科技有限公司 | Technological manufacturing method of mold and steps |
| CN106112419B (en) * | 2016-08-31 | 2018-06-19 | 利宾来塑胶工业（昆山）有限公司 | A kind of Plastic Rolling Molds manufacture new process |
| CN106112419A (en) * | 2016-08-31 | 2016-11-16 | 利宾来塑胶工业（昆山）有限公司 | A kind of Plastic Rolling Molds manufactures new technology |
| CN106964683A (en) * | 2017-05-03 | 2017-07-21 | 清华大学 | Curve mold processing technology |
| CN107379347A (en) * | 2017-07-27 | 2017-11-24 | 嘉善三方电力器材有限责任公司 | A kind of preparation method and its master mold of bend glass steel master mold |
| CN107443642A (en) * | 2017-07-31 | 2017-12-08 | 王硕 | A kind of composite frame manufacturing process |
| CN108115373A (en) * | 2017-12-22 | 2018-06-05 | 苏州永为客模架有限公司 | A kind of processing technology of aluminum alloy support base mould bases |
| CN109570920A (en) * | 2018-11-20 | 2019-04-05 | 四川航天中天动力装备有限责任公司 | A kind of wave-pieced type diffuser matrix processing method |
| CN109570920B (en) * | 2018-11-20 | 2020-07-03 | 四川航天中天动力装备有限责任公司 | Machining method for base body of wave-lobe diffuser |
| CN110666448A (en) * | 2019-09-09 | 2020-01-10 | 北京航空航天大学 | Method for forming small-caliber large-curvature ultra-precise antenna panel |
| CN113426899A (en) * | 2021-06-25 | 2021-09-24 | 南通艾郎风电科技发展有限公司 | Laying method of wind power blades |
| CN113426899B (en) * | 2021-06-25 | 2024-03-08 | 南通艾郎风电科技发展有限公司 | Wind power blade laying method |
| CN115041932A (en) * | 2022-06-28 | 2022-09-13 | 山东省章丘鼓风机股份有限公司 | Method for machining three-dimensional flow impeller blade of centrifugal ventilator |
| CN115041932B (en) * | 2022-06-28 | 2024-03-15 | 山东省章丘鼓风机股份有限公司 | Processing method of centrifugal ventilator three-way flow impeller blade |
| CN115302368A (en) * | 2022-08-11 | 2022-11-08 | 江苏常盛帝派重工机械有限公司 | Production process of high-precision blade steel frame die |
| CN115302368B (en) * | 2022-08-11 | 2024-04-16 | 江苏常盛帝派重工机械有限公司 | Production process of high-precision blade steel frame mold |
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Application publication date: 20110406 |