Background technology
Along with advancing by leaps and bounds of highway in China construction; The pump priming that particularly country takes after financial crisis last year; A large amount of investments pours in high ferro, highway, makes highway and the belt express passway of China on average be open to the traffic with annual 2000 kilometers progress, and the year use amount that is used to build important the construction material----pitch of highway breaks through 5,000,000 tons; Wherein, the use of modified pitch is near 3,000,000 tons.
Existing modified pitch production, additive adopts oil product basically---thermoplastic body elasticity body SBS, its advantage is the SBS steady quality as additive, but it has two fatal weakness:
1. general SBS, its solution temperature>=180 ℃, and the pitch heating-up temperature requires≤180 ℃, the pitch heating-up temperature in a single day>=180 ℃, pitch can be aging rapidly, can emerge simultaneously contains the tobacco of benzene, very big to human harm.Thereby with SBS as the Additive Production modified pitch, working condition is very harsh;
2. do the Additive Production modified pitch with SBS, production cost is higher.The price of SBS between 16000 yuan~26000 yuan, the addition by 4%, 1 ton of modified pitch of every production will rise 640 yuan~1040 yuan than the matrix pitch cost.
And if do modification and produce modified pitch with the junked tire powder, just in time can remedy to make and change the weakness that modified pitch is produced in the surname agent of SBS:
1. general junked tire powder, its solution temperature only need>=140 ℃, and the pitch heating-up temperature is only required≤180 ℃, the temperature scope of compromise than broad is arranged in the last product;
2. junked tire powder market price is pressed 10% addition about 2000 yuan, and 1 ton of modified pitch of every production rises about 200 yuan than the matrix pitch cost.
The recoverable amount of the annual automobile of China is with greater than 10% speed increment, and a large amount of junked tires of generation are extremely disadvantageous to environmental protection.
The present invention will invent a kind of equipment exactly, can use the junked tire powder as the Additive Production modified pitch.
The grinding machine of existing production junked tire powder-modified asphalt is representational to be the colloid mill of axle head fluted disc, when material gets into slot, cuts, and different is the number of teeth of cutting and the size in slot crack, makes the granularity of material finally reach requirement.But do not have suction capacity to need the outside front pump that is equipped with same traffic to work, can produce very big cutting heat at work, energy consumption is very big, and the Process configuration cost increases, and price is very expensive.According to about 200,000 dollars of the about needs of the difference of flow.
In fact in the production of junked tire powder-modified asphalt main production difficult point be how with the junked tire powder equably dispersing and dissolving in pitch; Dissolving just will be convenient in the order ground of refinement; And be not that the dissolving of refinement more is just fast more; Certain effect of fluxing is arranged, but the dissolving of junked tire powder time definitely, if in other words with very thin colloid mill can not overground back just directly entrucking use; So need the junked tire grinding not got too thin aborning; The junked tire powder that when pitch reaches 140 ℃, mixes at high temperature has been the rubber bodies of softening, and can produce a large amount of cutting heat and extremely stretch with the colloid mill in finedraw crack too softening rubber bodies, causes product ductility index unstable.
Summary of the invention
The objective of the invention is to carry a kind of confession junked tire powder-modified asphalt grinder, it has following advantage: 1, low power consuming: only need the power consumption of 1/3 colloid mill; 2, have suction capacity, need not to dispose in addition delivery pump; Simplify the production technology configuration, lowered cost of investment; 3, lapping apparatus adopts finished product bearing on the market, and price is extremely cheap, has only about 1/10 of common colloid mill price; 4, there is not the generation of a large amount of cutting heats.
Technical scheme of the present invention is: a kind of junked tire powder-modified asphalt grinder; It comprises a kind of, pump shell (sleeve one, sleeve two), spring, back-up ring, fan, distance rod, rotating shaft, knob dive key, the silica gel sealing ring of high-temperature electric machine, garden awl roller bearing or cylinder roller bearing or needle bearing or radial thrust bearing; Bearing inner race is connected on the heat-resistant motor rotating shaft; Bearing outer ring is installed on the distance rod, and charging aperture and discharging opening are arranged on the pump shell, it is characterized in that: centrifugal self-priming blade also is connected on the heat-resistant motor rotating shaft; When heat-resistant motor rotates; The self-priming blade is pressed to material the rolling element between the Internal and external cycle of bearing, is connected the also rotation at a high speed of heat-resistant motor connecting axle upper bearing (metal) inner ring simultaneously, and the rolling element that drives between the bearing enclose rotates at a high speed; Thereby the junked tire powder in the hard pitch of the rolling element of will flowing through constantly grinds, refinement, reaches rapidly-soluble purpose.
According to technical scheme of the present invention:
Junked tire powder-modified asphalt grinder comprises pressure regulating part, bearing grind section, drive division, charging aperture, discharging opening and housing, it is characterized in that:
Bearing grinding part center position in housing utilizes the junked tire powder of rotation abrasive flow between the inside and outside circle of bearing of bearing roller;
The front portion of housing is a pressure regulating part, and said pressure regulating part utilizes elastic component to regulate the pressure on its bearing that is applied to said bearing grind section, thereby regulates grinding effect;
The rear portion of housing is a drive division, and said drive division is used for the rotation of driving bearing inner ring, thereby accomplishes abrasive action;
Said charging aperture and discharging opening are arranged on the housing and form being communicated with of enclosure interior chamber and space outerpace, and junked tire powder and pitch get into said enclosure interior chamber through charging aperture, discharge through discharging opening grinding the back.
The elastic component of said pressure regulating part is spring (2); And said pressure regulating part also comprises bolt (B1) and distance rod (5); Through regulating bolt (B1) but the compression degree of control spring (2); Spring (2) pushing distance rod (5), distance rod (5) are connected with the outer ring of the said bearing (B5) of bearing grind section again.
Except that bearing (B5), said bearing grind section also comprises self-priming blade (4), said self-priming blade (4) with the inner ring of said bearing (B5) together by said drive section drives.
Said drive division comprises high-temperature electric machine (B11) and rotating shaft (7), and the inner ring of said self-priming blade (4) and bearing (B5) is driven by said rotating shaft (7) together.
The front end of said distance rod (5) is an axial region, and the rear end is that cross section is the U-shaped portion of U-shaped, and the axial region of said front end is provided with round end dive key (B2), is used to prevent that distance rod (5) from rotating.
The inner ring of said bearing (B5) is fixed on the said rotating shaft (7), and the outer ring of said bearing (B5) is fixed on the inwall of U-shaped portion of said distance rod (5).7. according to each described junked tire powder-modified asphalt grinder of claim 1-6; It is characterized in that: said charging aperture and discharging opening are positioned at the same side of housing; Opposite side at housing has two residue-removing openings, and the position of two residue-removing openings is corresponding with the position of charging aperture and discharging opening.
Said housing comprises the anterior sleeve I (1) and the sleeve II (6) at rear portion, and said bolt (B1) is positioned at the opening of sleeve I (1), and said sleeve II (6) forms said enclosure interior chamber, is fixed with said high-temperature electric machine (B11) at sleeve II (6) rear portion.
Useful effect: this junked tire powder-modified asphalt grinder mainly is to design to the characteristics of junked tire powder-modified asphalt production; Cooperate junked tire powder-modified asphalt that corresponding production technology produces no less than the effect of colloid mill in actual production; Reach and surpassed the relevant national standard of modified pitch, benefit and effect highly significant.
Process and time that the present invention is dissolved in hard pitch according to the junked tire powder; The junked tire powder is ground, refine to and can accelerate course of dissolution and can avoid a large amount of cutting heat again and extremely stretch producing, thereby reach energy savings, improve output, stabilised quality, reduce investment outlay.Junked tire powder-modified asphalt grinder
Description of drawings (accompanying drawing is the structural representation of the embodiment of the invention).
Concrete embodiment
The explanation of mark in the accompanying drawing: 1-sleeve one; The 2-spring; The 3-back-up ring; 4-phoenix fan; The 5-distance rod; 6 sleeves two; The 7-rotating shaft; The B1-bolt; B2-knob dive key; The B3-bolt; The B4-packing ring; The B5-bearing; The B6-O RunddichtringO; The B7-tight fixed bolt; The B8-bolt; The B9-nut; The B10-packing ring; The B11-high-temperature electric machine; The B12-lip-type seal; The B13-bolt; The B14-packing ring.
The junked tire powder-modified asphalt grinder of the embodiment of the invention; It comprises a kind of, pump shell (sleeve one, sleeve two), spring, back-up ring, fan, distance rod, rotating shaft, knob dive key, the silica gel sealing ring of high-temperature electric machine, garden awl roller bearing or cylinder roller bearing or needle bearing or radial thrust bearing; Bearing inner race is connected on the heat-resistant motor rotating shaft; Bearing outer ring is installed on the distance rod, and charging aperture and discharging opening are arranged on the pump shell.Operation principle of the present invention is: centrifugal self-priming blade also is connected on the heat-resistant motor rotating shaft; When heat-resistant motor rotates; The self-priming blade will be pressed to the rolling element between the Internal and external cycle of bearing from the material that charging aperture gets into; Be connected the also rotation at a high speed of heat-resistant motor connecting axle upper bearing (metal) inner ring simultaneously, the rolling element that drives between the bearing enclose rotates at a high speed, thereby the junked tire powder in the hard pitch of the rolling element of will flowing through constantly grinds, refinement; From discharging opening output, reach rapidly-soluble purpose at last.
The grinding effect of the junked tire powder in the hard pitch can pass through adjusting screw(rod) B1 and the compression degree of control spring 2, and the spring of compression can be controlled the pressure between the bearing B5 Internal and external cycle through distance rod 5, thereby reaches the purpose of control grinding effect.
The effect of dive key B2 mainly is that control distance rod 5 can only move axially and not rotate, thereby guarantees charging aperture and the discharging opening of distance rod 5 charging aperture and the discharging opening on can alignment sleeve 26.
Residue-removing opening (sewage draining exit) is used to discharge unnecessary waste material or pollutant.
This grinder adopting process and ripe various bearings thereof are done lapping apparatus; Thereby make the core component----lapping apparatus of grinder have exquisite in workmanship, steady quality, characteristics cheap, easy to maintenance, can reduce the production cost of grinder greatly.Detecting representative value in actual the use is: per hour flow grinds the refinement degree less than 200 orders greater than 50 cubic metres, and refinement is not evenly seen thread or strip capacitive material not.Have: big flow, self-priming, the production temperature has effectively been avoided the ageing of asphalt in the production process less than the characteristics of 185 degree, high energy consumption, hale stretch, the fluctuation of finished product index is big, yield poorly, and invests big defective.