CN204147942U - A kind of compound variable-frequency speed-adjusting energy-saving type ball mill - Google Patents

A kind of compound variable-frequency speed-adjusting energy-saving type ball mill Download PDF

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CN204147942U
CN204147942U CN201420608133.2U CN201420608133U CN204147942U CN 204147942 U CN204147942 U CN 204147942U CN 201420608133 U CN201420608133 U CN 201420608133U CN 204147942 U CN204147942 U CN 204147942U
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ball mill
roller
transmission shaft
frequency conversion
gear
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邓建华
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Jiangxi Hemei Ceramics Co Ltd
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Jiangxi Hemei Ceramics Co Ltd
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Abstract

本实用新型公开了一种复合变频调速节能型球磨机,包括球磨机体、滚筒座、滚筒升降装置、传动轴、变速箱和变频调控电机,球磨机体的滚筒两端安装在滚筒座上,球磨机体两端的滚轴上安装有轴座,球磨机体两端的滚轴上分别安装有进料装置和出料装置,滚筒升降装置固定安装在滚筒座下端,轴座的下端安装有轴座升降装置,球磨机体的滚筒一端安装有滚筒齿轮,滚筒齿轮上啮合有带主动齿轮的传动轴,传动轴通过变速箱与变频调控电机连接。本实用新型装置能实现对物料的多次研磨以及多级研磨,不仅减少了设备的投入,降低设备和能量投入成本,而且使得研磨的效果更好,通过变频以及变速对研磨速度进行控制,提高物料的研磨效率。

The utility model discloses a compound frequency conversion speed regulation energy-saving ball mill, which comprises a ball mill body, a drum seat, a drum lifting device, a transmission shaft, a gearbox and a frequency conversion control motor, the two ends of the roller of the ball mill body are installed on the roller seat, and the ball mill body The rollers at both ends are equipped with shaft seats, and the rollers at both ends of the ball mill body are respectively equipped with a feeding device and a discharging device. A drum gear is installed at one end of the drum of the body, and a transmission shaft with a driving gear meshes on the drum gear, and the transmission shaft is connected with a frequency conversion control motor through a gearbox. The device of the utility model can realize multiple grinding and multi-stage grinding of materials, which not only reduces the investment of equipment, reduces the cost of equipment and energy input, but also makes the grinding effect better. The grinding speed is controlled by frequency conversion and speed change, and the grinding speed is improved. Material grinding efficiency.

Description

一种复合变频调速节能型球磨机A compound frequency conversion speed regulation energy-saving ball mill

技术领域 technical field

本实用新型涉及粉碎设备领域,具体是一种复合变频调速节能型球磨机。 The utility model relates to the field of crushing equipment, in particular to a composite frequency conversion speed regulation energy-saving ball mill.

背景技术 Background technique

球磨机是工业生产中广泛使用的高细磨机械之一,广泛应用于水泥、硅酸盐制品、新型建筑材料、耐火材料、化肥、有色金属选矿以及玻璃陶瓷等生产行业,对各种矿石和其它可磨性物料进行干式或湿式粉磨。现有的球磨机主要以湿式与筒式球磨机为主,虽然生产工艺己经非常成熟,但存在着物料粒度过磨或者研磨不充分的缺点,在研磨过程中无法确认物料的研磨程度,而且很多物料需要多级研磨,因此就需要多台不同研磨程度的球磨机,因此球磨设备数量多,不仅造成设备的投资成本大,而且还投入大量的能量。 Ball mill is one of the high-fine grinding machines widely used in industrial production. It is widely used in cement, silicate products, new building materials, refractory materials, chemical fertilizers, non-ferrous metal beneficiation, glass ceramics and other production industries. Grindable materials are subjected to dry or wet grinding. The existing ball mills are mainly wet-type and cylinder-type ball mills. Although the production process is very mature, there are shortcomings of over-grinding or insufficient grinding of materials. During the grinding process, the grinding degree of materials cannot be confirmed, and many materials Multi-stage grinding is required, so multiple ball mills with different grinding degrees are required, so the number of ball milling equipment is large, which not only results in high equipment investment costs, but also invests a lot of energy.

实用新型内容 Utility model content

本实用新型的目的在于提供一种粉碎效果更好的复合变频调速节能型球磨机,以解决上述背景技术中提出的问题。 The purpose of this utility model is to provide a compound frequency conversion speed regulation energy-saving ball mill with better pulverizing effect, so as to solve the problems raised in the above-mentioned background technology.

为实现上述目的,本实用新型提供如下技术方案: In order to achieve the above object, the utility model provides the following technical solutions:

一种复合变频调速节能型球磨机,包括球磨机体、滚筒座、滚筒升降装置、传动轴、变速箱和变频调控电机,所述球磨机体的滚筒两端安装在滚筒座上,球磨机体两端的滚轴上安装有位于滚筒座外侧的轴座,球磨机体两端的滚轴上分别安装有位于轴座外侧的进料装置和出料装置,所述滚筒升降装置固定安装在滚筒座下端,所述轴座的下端安装有轴座升降装置,所述球磨机体的滚筒一端安装有滚筒齿轮,滚筒齿轮上啮合有主动齿轮,主动齿轮安装在传动轴的一端,传动轴另一端穿过变速箱安装有联轴器,变速箱上还安装有与传动轴平行的主传动轴,主传动轴一端为换位齿轮,换位齿轮上啮合有调控电机,所述变频调控电机通过联轴器安装在主传动轴另一端,所述球磨机体上还设有可视镜和温度仪。 A compound frequency conversion speed regulation energy-saving ball mill, comprising a ball mill body, a roller seat, a roller lifting device, a transmission shaft, a gearbox and a frequency conversion control motor, the two ends of the rollers of the ball mill body are installed on the roller seat, and the rollers at both ends of the ball mill body A shaft seat located outside the roller seat is installed on the shaft, and the roller shafts at both ends of the ball mill body are respectively equipped with a feeding device and a discharge device located outside the shaft seat. The roller lifting device is fixedly installed at the lower end of the roller seat. The lower end of the seat is equipped with a shaft seat lifting device. One end of the roller of the ball mill body is equipped with a roller gear. The roller gear is meshed with a driving gear. The driving gear is installed at one end of the transmission shaft. The main transmission shaft parallel to the transmission shaft is also installed on the gearbox. One end of the main transmission shaft is a transposition gear, and a control motor is engaged on the transposition gear. The frequency conversion control motor is installed on the main transmission shaft through a coupling. On the other end, the ball mill body is also provided with a sight glass and a temperature gauge.

作为本实用新型进一步的方案:所述滚筒齿轮与出料装置同侧。 As a further solution of the utility model: the roller gear is on the same side as the discharge device.

作为本实用新型再进一步的方案:所述换位齿轮与主动齿轮同侧。 As a further solution of the utility model: the transposition gear is on the same side as the driving gear.

与现有技术相比,本实用新型的有益效果是:本实用新型装置通过对滚筒和球磨机的高度进行调控,能实现对物料的多次研磨以及多级研磨,不仅减少了设备的投入,降低设备和能量投入成本,而且使得研磨的效果更好,针对不同的物料,还通过变频以及变速对研磨速度进行控制,提高物料的研磨效率,以控制研磨成本。 Compared with the prior art, the beneficial effect of the utility model is that the device of the utility model can realize multiple grinding and multi-stage grinding of materials by regulating the height of the drum and the ball mill, which not only reduces the input of equipment, but also reduces the The cost of equipment and energy is invested, and the grinding effect is better. For different materials, the grinding speed is controlled by frequency conversion and speed change, so as to improve the grinding efficiency of materials and control the grinding cost.

附图说明 Description of drawings

图1为复合变频调速节能型球磨机的示意图。 Figure 1 is a schematic diagram of a compound frequency conversion speed regulation energy-saving ball mill.

图中:1-球磨机体;2-滚筒齿轮;3-滚筒座;4-进料装置;5-滚轴;6-滚筒升降装置;7-可视镜;8-温度仪;9-出料装置;10-主动齿轮;11-传动轴;12-变速箱;13-变频调控电机;14-主传动轴;15-换位齿轮;16-调控电机;17-联轴器;18-轴座;19-轴座升降装置。 In the figure: 1-ball mill body; 2-roller gear; 3-roller seat; 4-feeding device; 5-roller; 6-roller lifting device; 7-visual mirror; 8-temperature instrument; 9-discharge Device; 10-driving gear; 11-transmission shaft; 12-gearbox; 13-frequency conversion control motor; 14-main transmission shaft; 15-transposition gear; 16-regulation motor; 17-coupling; ; 19-axis seat lifting device.

具体实施方式 Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。 The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

请参阅图1,本实用新型实施例中,一种复合变频调速节能型球磨机,包括球磨机体1、滚筒座3、滚筒升降装置6、传动轴11、变速箱12和变频调控电机13,球磨机体1的滚筒两端安装在滚筒座3上,球磨机体1两端的滚轴5上安装有位于滚筒座3外侧的轴座18,滚筒和转轴5分开安装,使得滚筒与转轴5独立工作,便于更好的控制球磨机体工作;球磨机体1两端的滚轴5上分别安装有位于轴座18外侧的进料装置4和出料装置9,用于进料和出料。 Please refer to Fig. 1, in the embodiment of the present utility model, a kind of energy-saving ball mill of compound frequency conversion speed regulation, comprises ball mill body 1, roller seat 3, roller lifting device 6, transmission shaft 11, gearbox 12 and frequency conversion control motor 13, ball mill The two ends of the cylinder of the body 1 are installed on the cylinder seat 3, and the roller shafts 5 at the two ends of the ball mill body 1 are equipped with an axle seat 18 located on the outside of the cylinder seat 3, and the cylinder and the rotating shaft 5 are installed separately, so that the cylinder and the rotating shaft 5 work independently, which is convenient Better control of the work of the ball mill body; the rollers 5 at both ends of the ball mill body 1 are respectively equipped with a feed device 4 and a discharge device 9 located outside the shaft seat 18 for feeding and discharging.

滚筒升降装置6固定安装在滚筒座3下端,轴座18的下端安装有轴座升降装置19,滚筒升降装置6可控制滚筒的上升和下降,轴座升降装置控制转轴5的上升和下降,当物料在球磨机体1内细磨后再进行第二次球磨,此时控制滚筒升降装置6调整滚筒的高度,使得滚筒与球磨机体1内球磨机的距离缩小,进一步对物料进行研磨,充分研磨物料。 Drum lifting device 6 is fixedly installed on the lower end of drum seat 3, and the lower end of shaft seat 18 is equipped with shaft seat lifting device 19. After the material is finely ground in the ball mill body 1, the second ball mill is performed. At this time, the roller lifting device 6 is controlled to adjust the height of the roller, so that the distance between the roller and the ball mill in the ball mill body 1 is reduced, and the material is further ground to fully grind the material.

球磨机体1的滚筒一端安装有滚筒齿轮2,滚筒齿轮2与出料装置9同侧,滚筒齿轮2上啮合有主动齿轮10,主动齿轮10安装在传动轴11的一端,传动轴11另一端穿过变速箱12安装有联轴器17,变速箱12上还安装有与传动轴11平行的主传动轴14,主传动轴14一端为换位齿轮15,换位齿轮15与主动齿轮10同侧,换位齿轮15上啮合有调控电机16,变频调控电机13通过联轴器17安装在主传动轴14另一端,变频调控电机13通过变速箱12以及主动齿轮10驱动滚筒齿轮2转动,从而带动球磨机体1转动对物料进行研磨,同时变频调控电机13可以直接驱动传动轴11进行转动,通过控制调控电机16和换位齿轮15控制主传动轴14前后运动,然后在联轴器17之间接入主传动轴14,对变速箱12进行控制,达到对滚筒齿轮2转速的调控,实现复合调控的目的。 One end of the roller of the ball mill body 1 is equipped with a roller gear 2. The roller gear 2 is on the same side as the discharge device 9. The roller gear 2 is meshed with a driving gear 10. The driving gear 10 is installed on one end of the transmission shaft 11, and the other end of the transmission shaft 11 is worn A shaft coupling 17 is installed through the gearbox 12, and a main drive shaft 14 parallel to the transmission shaft 11 is also installed on the gearbox 12. One end of the main drive shaft 14 is a transposition gear 15, and the transposition gear 15 is on the same side as the drive gear 10. , the transposition gear 15 is meshed with a control motor 16, the frequency conversion control motor 13 is installed on the other end of the main drive shaft 14 through a coupling 17, the frequency conversion control motor 13 drives the drum gear 2 to rotate through the gearbox 12 and the driving gear 10, thereby driving The ball mill body 1 rotates to grind the material. At the same time, the frequency conversion control motor 13 can directly drive the transmission shaft 11 to rotate. The main transmission shaft 14 is controlled to move forward and backward by controlling the control motor 16 and the transposition gear 15, and then connected between the couplings 17. The main transmission shaft 14 controls the gearbox 12 to achieve the regulation of the rotation speed of the roller gear 2 and achieve the purpose of compound regulation.

球磨机体1上还设有可视镜7和温度仪8,温度仪8用于检测并显示球磨机体1内物料的温度,可视镜7用于观察球磨机体1内物料的研磨程度。 The ball mill body 1 is also provided with a visual mirror 7 and a thermometer 8, the thermometer 8 is used to detect and display the temperature of the materials in the ball mill body 1, and the visual mirror 7 is used to observe the grinding degree of the materials in the ball mill body 1.

Claims (3)

1.一种复合变频调速节能型球磨机,包括球磨机体(1)、滚筒座(3)、滚筒升降装置(6)、传动轴(11)、变速箱(12)和变频调控电机(13),其特征在于,所述球磨机体(1)的滚筒两端安装在滚筒座(3)上,球磨机体(1)两端的滚轴(5)上安装有位于滚筒座(3)外侧的轴座(18),球磨机体(1)两端的滚轴(5)上分别安装有位于轴座(18)外侧的进料装置(4)和出料装置(9),所述滚筒升降装置(6)固定安装在滚筒座(3)下端,所述轴座(18)的下端安装有轴座升降装置(19),所述球磨机体(1)的滚筒一端安装有滚筒齿轮(2),滚筒齿轮(2)上啮合有主动齿轮(10),主动齿轮(10)安装在传动轴(11)的一端,传动轴(11)另一端穿过变速箱(12)安装有联轴器(17),变速箱(12)上还安装有与传动轴(11)平行的主传动轴(14),主传动轴(14)一端为换位齿轮(15),换位齿轮(15)上啮合有调控电机(16),所述变频调控电机(13)通过联轴器(17)安装在主传动轴(14)另一端,所述球磨机体(1)上还设有可视镜(7)和温度仪(8)。 1. A compound frequency conversion speed regulation energy-saving ball mill, including a ball mill body (1), a drum seat (3), a drum lifting device (6), a transmission shaft (11), a gearbox (12) and a frequency conversion control motor (13) , characterized in that, the two ends of the roller of the ball mill body (1) are installed on the roller seat (3), and the roller shafts (5) at both ends of the ball mill body (1) are installed with shaft seats located outside the roller seat (3) (18), the roller shafts (5) at both ends of the ball mill body (1) are respectively equipped with a feeding device (4) and a discharging device (9) located outside the shaft seat (18), and the roller lifting device (6) It is fixedly installed on the lower end of the roller seat (3), and the lower end of the shaft seat (18) is equipped with a shaft seat lifting device (19), and one end of the roller of the ball mill body (1) is equipped with a roller gear (2), and the roller gear ( 2) The driving gear (10) is meshed on the top, and the driving gear (10) is installed on one end of the transmission shaft (11). The other end of the transmission shaft (11) passes through the gearbox (12) and is equipped with a coupling (17). The main transmission shaft (14) parallel to the transmission shaft (11) is also installed on the case (12), and one end of the main transmission shaft (14) is a transposition gear (15), and the transposition gear (15) is meshed with a regulating motor ( 16), the frequency conversion control motor (13) is installed on the other end of the main transmission shaft (14) through a coupling (17), and the ball mill body (1) is also equipped with a visual mirror (7) and a temperature instrument ( 8). 2.根据权利要求1所述的复合变频调速节能型球磨机,其特征在于,所述滚筒齿轮(2)与出料装置(9)同侧。 2. The compound frequency conversion speed regulation energy-saving ball mill according to claim 1, characterized in that, the roller gear (2) is on the same side as the discharge device (9). 3.根据权利要求1所述的复合变频调速节能型球磨机,其特征在于,所述换位齿轮(15)与主动齿轮(10)同侧。 3. The compound frequency conversion speed regulation energy-saving ball mill according to claim 1, characterized in that the transposition gear (15) is on the same side as the driving gear (10).
CN201420608133.2U 2014-10-19 2014-10-19 A kind of compound variable-frequency speed-adjusting energy-saving type ball mill Expired - Lifetime CN204147942U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108940469A (en) * 2018-05-31 2018-12-07 安徽丹研食品有限公司 It is a kind of with the anti-leavening agent production nanometer sand mill for blocking function
CN112974833A (en) * 2021-02-02 2021-06-18 安徽寒锐新材料有限公司 Cobalt powder and preparation method and preparation device thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108940469A (en) * 2018-05-31 2018-12-07 安徽丹研食品有限公司 It is a kind of with the anti-leavening agent production nanometer sand mill for blocking function
CN112974833A (en) * 2021-02-02 2021-06-18 安徽寒锐新材料有限公司 Cobalt powder and preparation method and preparation device thereof

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