CN101999512A - Preparation method of peanut wire-drawing protein - Google Patents
Preparation method of peanut wire-drawing protein Download PDFInfo
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- CN101999512A CN101999512A CN 201010590289 CN201010590289A CN101999512A CN 101999512 A CN101999512 A CN 101999512A CN 201010590289 CN201010590289 CN 201010590289 CN 201010590289 A CN201010590289 A CN 201010590289A CN 101999512 A CN101999512 A CN 101999512A
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Abstract
The invention relates to a preparation method of peanut wire-drawing protein. The preparation method comprises the following steps: 1) preparing low-denaturalization peanut protein powder; 2) mixing uniformly; 3) hardening and tempering; 4) extruding and swelling; and 5) discharging. The product of the invention is pure white and has specific peanut aroma and rapid rehydration; when the product is torn, a structure as thin as hair can be formed; and moreover, the product has an obvious fibrous tissue, high fiber toughness, tensile force and elasticity, forms a ball without breakage when kneaded by hands, and disperses like fiber immediately after rehydration. The peanut wire-drawing protein ensures that the nutrition level of people is improved without increasing cholesterol, has a unique flavor without beany flavor or flatulence factor of soy protein, and is a high-quality resource of vegetable protein. Meanwhile, a proper amount of soy protein and wheat protein is added, and the three high-quality vegetable proteins are combined so that the allocation of essential amino acids for human contained in the peanut wire-drawing protein is more reasonable and better conforms to the nutrition requirements of the human.
Description
Technical field
The present invention relates to the manufacture field of textured vegetable protein, specifically, relate to the preparation method of the wire-drawing protein of cultivating peanut.
Background technology
Plant meat has another name called histone, its primary raw material is that defatted protein powder is other auxiliary materials such as main interpolation starch, make through the HTHP extrusion modification, its main component is protein and carbohydrate, because of organizing the fibre structure that has as meat after its rehydration, the mouthfeel of chewing of similar meat of tasting is so be commonly called as the artificial protein meat again.Modal histone is a textured soybean protein on the market, is mainly used in the food processing of meat products enterprise, reduces enterprise's production cost.High-grade histone, filamentary structure is the most obvious, can pull into very thin threadly after the rehydration, has stronger pulling force and elasticity, and chewiness is better, is commonly called as wire-drawing protein.The soybean wire-drawing protein is modal in the market wire-drawing protein, also has a small amount of wheat wire-drawing protein in addition, mainly is produced in USA at present, but because its manufacturing technology difficulty is big, costs an arm and a leg, so limited its popularization and application on market.Though soybean wire-drawing protein performance is fine, because composition compositing characteristic own, product itself also has tangible limitation: beany flavor is heavier, and is difficult to remove; Color is yellow partially, painted limitation; More because of the composition of purine-containing, long-term edible meeting cause certain damage to human kidney, causes gout easily; The flatulence factor and ANFs are more, should cause the indigestion phenomenon.
Summary of the invention
A series of problems at existing plant wire-drawing protein existence on the market, the present invention is according to the good brittleness of shelled peanut, be suitable for physical squeezing, adopt oil expression, modified technology under 60 ℃ of low temperature, guaranteed that peanut protein hangs down sex change, avoided the organic solvent residual and the low drawback of water extraction protein recovery of extraction simultaneously; After adopting advanced extrusion technique with protein-modified reorganizationization then, form peanut wire-drawing protein finished product.
Technical scheme of the present invention is: a preparation method of cultivating peanut wire-drawing protein may further comprise the steps:
1) produces low denatured peanut albumen powder;
2) mixing: with low denatured peanut albumen powder is primary raw material, and interpolation soybean protein isolate, wheat gluten, starch are auxiliary material, mix through mixer;
3) modified: that the material that mixes is realized stepless conveying through pipe chain conveyer, arrive quality-adjusting device, in quality-adjusting device, add water, simultaneously by the continuous continuous stirring of twin shaft in the quality-adjusting device by flowmeter, make raw material fully absorb moisture, form tiny granular material;
4) extrusion: feeding twin shaft feeding machine after material comes out from quality-adjusting device, feed twin-screw extruder subsequently, simultaneously add water by flowmeter at the feeding mouth place, material constantly advances along with the rotation in the same way of twin shaft in the machine thorax, the screwing element combination that the heat of giving by means of the machine thorax and axle are gone up various combination, material are constantly sheared, are kneaded, fusion;
5) discharging: along with screwing element is constantly carried and stirred, fused materials arrives extruder machine thorax end and enters the pyramidal structure mould, in mould, cool off, continue assembled arrangement, constantly attenuation, commutation, be the nibs eruption that becomes 90 degree with the spout direction at last and go out, swollen forms sheet in atmosphere, through the rotation of high speed shear cutter, shear forming, dried 1 hour down at 100 ℃, form the peanut wire-drawing protein.
Preferably: described low denatured peanut albumen powder to produce process as follows: select high-quality peanut for use, through the screening machine sizing screening, after going stone, de-iron, impurity elimination, remove through color selector and artificial selection and to carry out classification after going mouldy, germinates, after choosing 60 ℃ of low temperature dryings of bulky grain shelled peanut, slough scarlet through peeler, reject plumule simultaneously, obtain half of milky shelled peanut; Be conveyed into quality-adjusting device by conveying auger then, through the material embryo is added water, heats modified half an hour, obtain temperature and be lower than 60 ℃ material embryo, feed the double-shaft spiral oil press then, through twice low-temperature physics squeezing, the peanut dregs that obtains makes the low denatured peanut albumen powder of 80 orders-100 order scope after supercooling is pulverized.
Preferably: low denatured peanut albumen powder, soybean protein isolate, wheat gluten, starch proportion scale are 25: 1: 1 in the described mixing step: 5.
Preferably: make temperature of charge remain at 25 ℃-28 ℃ by the cooling system of adjusting mixer in the described mixing step.
Preferably: the material moisture that described modified step forms reaches 9%-15%.
Preferably: the ratio that the twin-screw extruder feeding mouth is sentenced 10L/200 and change (flowmeter scale value/feeding machine rotating speed) in the described extrusion step adds water.
Preferably: twin shaft feeding machine rate of feeding is at 1850g/min-2100g/min in the described extrusion step.
Preferably: the twin-screw extruder screw speed is at 110r/min-135r/min in the described extrusion step.
Preferably: have electrical bar and cooling water to carry out temperature in the described extrusion step in the extruder thorax and control automatically, four zones are controlled at 60 ℃-120 ℃-155 ℃-125 ℃ successively from the feeding mouth place to make the machine bore temperature, and distribution gradient is even.
The invention has the beneficial effects as follows: product color of the present invention is pure white, has the peculiar fragrance of peanut, rehydration is rapid, can form the equally thin structure of hairline after tearing, thread tissue is obvious, tenacity of fibre, pulling force and elasticity are good, with forming one and do not rupture after the finger rubbing, can be shattered into thread after the rehydration again at once.The product section shows uniformly intensive tiny poroid, and protein content detects at 55%-67%, and fat is below 3.8%, and moisture below 11%, water imbibition is more than 4.30ml/g, and oil absorption is about 2.78ml/g.The peanut wire-drawing protein is compared with animal protein, its essential amino acid ratio of components is more reasonable, and low price, have high protein, low fat, zero cholesterol characteristic, have its unique water imbibition again and protect oiliness, the suction multiple can reach about 3 times, and the product processability is good, can reduce the production cost, thereby make it aspect meat products and other, obtain fine application.It had both improved people's trophic level, cholesterol is increased, and do not have the beany flavor and the flatulence factor of soybean protein again, and unique flavor is a kind of plant protein resource of high-quality.Simultaneously because added an amount of soybean protein and wheat gluten, three kinds of quality plant protein combination, it is more reasonable that the contained essential amino acid of peanut wire-drawing protein is formed collocation, more meets the demand that human nutrition is taken in.
The specific embodiment
The specific embodiment of the present invention is as follows: a preparation method of cultivating peanut wire-drawing protein may further comprise the steps:
1) produces low denatured peanut albumen powder: select high-quality peanut for use, through the screening machine sizing screening, after going stone, de-iron, impurity elimination, remove through color selector and artificial selection and to carry out classification after going mouldy, germinates, after choosing 60 ℃ of low temperature dryings of bulky grain shelled peanut, slough scarlet through peeler, reject plumule simultaneously, obtain half of milky shelled peanut; Be conveyed into quality-adjusting device by conveying auger then, through the material embryo is added water, heats modified half an hour, obtain temperature and be lower than 60 ℃ material embryo, feed the double-shaft spiral oil press then, through twice low-temperature physics squeezing, the peanut dregs that obtains makes the low denatured peanut albumen powder of 80 orders-100 order after supercooling is pulverized.
2) mixing: with the low denatured peanut albumen powder that makes is primary raw material, interpolation soybean protein isolate, wheat gluten, starch are auxiliary material, four proportion scales are 25: 1: 1: 5, mix through mixer, make temperature of charge remain at 25 ℃-28 ℃ by the cooling system of adjusting mixer;
3) modified: that the material that mixes is realized stepless conveying through pipe chain conveyer, arrive quality-adjusting device, in quality-adjusting device, add water by flowmeter, simultaneously by the continuous continuous stirring of twin shaft in the quality-adjusting device, make raw material fully absorb moisture, form tiny granular material, water content reaches 9%-15%;
4) extrusion: feeding twin shaft feeding machine after material comes out from quality-adjusting device, blanking amount with 1850g/min-2100g/min feeds twin-screw extruder subsequently, the screw speed of extruder is controlled at 110r/min-135r/min, add water by flowmeter with the ratio that 10L/200 changes (flowmeter scale value/feeding machine rotating speed) at the feeding mouth place simultaneously, having electrical bar and cooling water to carry out temperature in the extruder thorax controls automatically, four zones are controlled at 60 ℃-120 ℃-155 ℃-125 ℃ successively from the feeding mouth place to make the machine bore temperature, distribution gradient is even, material constantly advances along with the rotation in the same way of twin shaft in the machine thorax, by means of heat and the upward screwing element combination of various combination of axle that the machine thorax is given, material is constantly sheared, knead, fusion;
5) discharging: along with screwing element is constantly carried and stirred, fused materials arrives extruder machine thorax end and enters the pyramidal structure mould, in mould, cool off, continue assembled arrangement, constantly attenuation, commutation, be the nibs eruption that becomes 90 degree with the spout direction at last and go out, swollen forms sheet in atmosphere, through the rotation of high speed shear cutter, shear forming, dried 1 hour down at 100 ℃, form the peanut wire-drawing protein.
Specific embodiment one: get the 58.24Kg peanut protein powder and add soybean protein isolate 2.33Kg, wheat gluten 2.33Kg, cornstarch 11.65Kg, adding water mixes modified, measure water content 11.0%, screw speed 112r/min, by twin shaft feeding machine feeding extruder (the interior temperature of thorax this moment is shown as 60 ℃-124 ℃-153 ℃-122 ℃), fusion pressure 40.2MPA, take place after the complicated physical chemistry synthetic reaction expanded through the sheet die head, form 1.15 kilograms of steak shape cathepsin 18s, measure its albumen 56%, fat 3.1%, moisture 10.2%, water imbibition 4.32ml/g, oil absorption 2.72ml/g.
Specific embodiment two: get the 56Kg peanut protein powder and add soybean protein isolate 2.24Kg, wheat gluten 2.24Kg, cornstarch 11.2Kg, adding water mixes modified, measure water content 14.0%, screw speed 120r/min, by twin shaft feeding machine feeding extruder (the interior temperature of thorax this moment is shown as 60 ℃-122 ℃-154 ℃-126 ℃), fusion pressure 39.2MPA, take place after the complicated physical chemistry synthetic reaction expanded through the sheet die head, form 78.15 kilograms of steak shape histones, measure its albumen 59%, fat 3.2%, moisture 9.2%, water imbibition 4.36ml/g, oil absorption 2.70ml/g.
Below be two parts of survey reports of product peanut wire-drawing protein of the present invention.
The survey report one of peanut wire-drawing protein:
| Date | On September 23rd, 10 |
| Test item | Assay |
| Color and luster | White |
| The smell taste | Normally |
| Crude protein | 58.0％ |
| Crude fibre | 2.99％ |
| Crude fat | 3.6％ |
| Total ash | 4.2％ |
| Moisture and volatile matter content | 7.8％ |
| Water imbibition | 4.36ml/g |
| Oil absorption | 2.70ml/g |
The survey report two of peanut protein powder:
| Date | On September 28th, 10 |
| Test item | Assay |
| Color and luster | White |
| The smell taste | Has the distinctive light fragrance of peanut |
| Crude protein | 59.0％ |
| Crude fibre | 2.78 |
| Crude fat | 3.5％ |
| Total ash | 4.3％ |
| Moisture and volatile matter content | 8.6％ |
| Water imbibition | 4.70ml/g |
| Oil absorption | 2.60ml/g |
Claims (9)
1. a preparation method of cultivating peanut wire-drawing protein is characterized in that: may further comprise the steps:
1) produces low denatured peanut albumen powder;
2) mixing: with low denatured peanut albumen powder is primary raw material, and interpolation soybean protein isolate, wheat gluten, starch are auxiliary material, mix through mixer;
3) modified: that the material that mixes is realized stepless conveying through pipe chain conveyer, arrive quality-adjusting device, in quality-adjusting device, add water, simultaneously by the continuous continuous stirring of twin shaft in the quality-adjusting device by flowmeter, make raw material fully absorb moisture, form tiny granular material;
4) extrusion: feeding twin shaft feeding machine after material comes out from quality-adjusting device, feed twin-screw extruder subsequently, simultaneously add water by flowmeter at the feeding mouth place, material constantly advances along with the rotation in the same way of twin shaft in the machine thorax, the screwing element combination that the heat of giving by means of the machine thorax and axle are gone up various combination, material are constantly sheared, are kneaded, fusion;
5) discharging: along with screwing element is constantly carried and stirred, fused materials arrives extruder machine thorax end and enters the pyramidal structure mould, in mould, cool off, continue assembled arrangement, constantly attenuation, commutation, be the nibs eruption that becomes 90 degree with the spout direction at last and go out, swollen forms sheet in atmosphere, through the rotation of high speed shear cutter, shear forming, dried 1 hour down at 100 ℃, form the peanut wire-drawing protein.
2. the preparation method of peanut wire-drawing protein as claimed in claim 1, it is characterized in that: described low denatured peanut albumen powder to produce process as follows: select high-quality peanut for use, through the screening machine sizing screening, after going stone, de-iron, impurity elimination, carry out classification after removing the grain that goes mouldy, germinates through color selector and artificial selection, choose 60 ℃ of low temperature dryings of bulky grain shelled peanut after, the process peeler is sloughed scarlet, reject plumule simultaneously, obtain half of milky shelled peanut; Be conveyed into quality-adjusting device by conveying auger then, through the material embryo is added water, heats modified half an hour, obtain temperature and be lower than 60 ℃ material embryo, feed the double-shaft spiral oil press then, through twice low-temperature physics squeezing, the peanut dregs that obtains makes the low denatured peanut albumen powder of 80 orders-100 order scope after supercooling is pulverized.
3. the preparation method of peanut wire-drawing protein as claimed in claim 1 is characterized in that: low denatured peanut albumen powder, soybean protein isolate, wheat gluten, starch proportion scale are 25: 1: 1 in the described mixing step: 5.
4. the preparation method of peanut wire-drawing protein as claimed in claim 1 is characterized in that: make temperature of charge remain at 25 ℃-28 ℃ by the cooling system of adjusting mixer in the described mixing step.
5. the preparation method of peanut wire-drawing protein as claimed in claim 1 is characterized in that: the material moisture that described modified step forms reaches 9%-15%.
6. the preparation method of peanut wire-drawing protein as claimed in claim 1 is characterized in that: the ratio that the twin-screw extruder feeding mouth is sentenced 10L/200 and change (flowmeter scale value/feeding machine rotating speed) in the described extrusion step adds water.
7. the preparation method of peanut wire-drawing protein as claimed in claim 1 is characterized in that: twin shaft feeding machine rate of feeding is at 1850g/min-2100g/min in the described extrusion step.
8. the preparation method of peanut wire-drawing protein as claimed in claim 1 is characterized in that: the twin-screw extruder screw speed is at 110r/min-135r/min in the described extrusion step.
9. the preparation method of peanut wire-drawing protein as claimed in claim 1, it is characterized in that: have electrical bar and cooling water to carry out temperature in the described extrusion step in the extruder thorax and control automatically, four zones are controlled at 60 ℃-120 ℃-155 ℃-125 ℃ successively from the feeding mouth place to make the machine bore temperature, and distribution gradient is even.
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| CN 201010590289 CN101999512B (en) | 2010-12-16 | 2010-12-16 | Preparation method of peanut wire-drawing protein |
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| CN101999512B CN101999512B (en) | 2013-07-17 |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102511645A (en) * | 2012-01-04 | 2012-06-27 | 青岛长寿食品有限公司 | Automatic flavoring production technology for peanut filiform protein |
| CN102551071A (en) * | 2011-12-13 | 2012-07-11 | 青岛长寿食品有限公司 | Peanut vegetarian meat ham and production method thereof |
| CN102630805A (en) * | 2012-04-26 | 2012-08-15 | 北京金地三福膨化机制造(大厂)有限公司 | Manufacturing method for drawing protein |
| CN102640838A (en) * | 2012-05-09 | 2012-08-22 | 江南大学 | Preparation method of textured wheat protein |
| CN103271218A (en) * | 2013-01-31 | 2013-09-04 | 温特牧(北京)科技有限公司 | Texturized vegetable protein production method |
| CN104322858A (en) * | 2014-10-20 | 2015-02-04 | 合肥工业大学 | Method for preparing textured wheat protein by adopting twin-screw extrusion |
| CN105454623A (en) * | 2016-01-20 | 2016-04-06 | 山东禹王生态食业有限公司 | High-protein particles and preparation method thereof |
| CN106387674A (en) * | 2016-08-31 | 2017-02-15 | 山西回春豆业有限公司 | Preparation method of instant puffed shredded soybeans |
| CN106538820A (en) * | 2016-10-31 | 2017-03-29 | 江苏全盈生物科技有限公司 | A kind of protein modified method for improving textured protein's chewability and puffed degree |
| CN106562215A (en) * | 2016-05-13 | 2017-04-19 | 江苏全盈生物科技有限公司 | Spicy-flavored wire-drawing protein and producing method thereof |
| CN107006675A (en) * | 2016-01-27 | 2017-08-04 | 百川生物科技有限公司 | A kind of production technology of wire-drawing protein |
| CN107251986A (en) * | 2017-06-15 | 2017-10-17 | 中国农业科学院原子能利用研究所 | A kind of polysaccharide improves high-moisture peanut wire-drawing protein quality method |
| CN107280016A (en) * | 2017-06-15 | 2017-10-24 | 中国农业科学院原子能利用研究所 | The method that wire-drawing protein is produced using the compound plant protein containing peanut, soybean |
| CN111296622A (en) * | 2020-03-16 | 2020-06-19 | 美盈森集团股份有限公司 | Preparation method of wiredrawing protein, product and application thereof |
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| CN102551071A (en) * | 2011-12-13 | 2012-07-11 | 青岛长寿食品有限公司 | Peanut vegetarian meat ham and production method thereof |
| CN102511645A (en) * | 2012-01-04 | 2012-06-27 | 青岛长寿食品有限公司 | Automatic flavoring production technology for peanut filiform protein |
| CN102511645B (en) * | 2012-01-04 | 2013-07-31 | 青岛长寿食品有限公司 | Automatic flavoring production technology for peanut filiform protein |
| CN102630805A (en) * | 2012-04-26 | 2012-08-15 | 北京金地三福膨化机制造(大厂)有限公司 | Manufacturing method for drawing protein |
| CN102630805B (en) * | 2012-04-26 | 2013-04-10 | 北京金地三福膨化机制造(大厂)有限公司 | Manufacturing method for drawing protein |
| CN102640838A (en) * | 2012-05-09 | 2012-08-22 | 江南大学 | Preparation method of textured wheat protein |
| CN102640838B (en) * | 2012-05-09 | 2014-01-29 | 江南大学 | Preparation method of textured wheat protein |
| CN103271218A (en) * | 2013-01-31 | 2013-09-04 | 温特牧(北京)科技有限公司 | Texturized vegetable protein production method |
| CN104322858A (en) * | 2014-10-20 | 2015-02-04 | 合肥工业大学 | Method for preparing textured wheat protein by adopting twin-screw extrusion |
| CN104322858B (en) * | 2014-10-20 | 2017-09-26 | 合肥工业大学 | A kind of method that twin-screw extruder prepares textured wheat protein |
| CN105454623A (en) * | 2016-01-20 | 2016-04-06 | 山东禹王生态食业有限公司 | High-protein particles and preparation method thereof |
| CN107006675A (en) * | 2016-01-27 | 2017-08-04 | 百川生物科技有限公司 | A kind of production technology of wire-drawing protein |
| CN106562215A (en) * | 2016-05-13 | 2017-04-19 | 江苏全盈生物科技有限公司 | Spicy-flavored wire-drawing protein and producing method thereof |
| CN106387674A (en) * | 2016-08-31 | 2017-02-15 | 山西回春豆业有限公司 | Preparation method of instant puffed shredded soybeans |
| CN106538820A (en) * | 2016-10-31 | 2017-03-29 | 江苏全盈生物科技有限公司 | A kind of protein modified method for improving textured protein's chewability and puffed degree |
| CN107251986A (en) * | 2017-06-15 | 2017-10-17 | 中国农业科学院原子能利用研究所 | A kind of polysaccharide improves high-moisture peanut wire-drawing protein quality method |
| CN107280016A (en) * | 2017-06-15 | 2017-10-24 | 中国农业科学院原子能利用研究所 | The method that wire-drawing protein is produced using the compound plant protein containing peanut, soybean |
| CN107280016B (en) * | 2017-06-15 | 2018-08-10 | 中国农业科学院原子能利用研究所 | The method for producing wire-drawing protein using the compound plant protein containing peanut, soybean |
| CN111296622A (en) * | 2020-03-16 | 2020-06-19 | 美盈森集团股份有限公司 | Preparation method of wiredrawing protein, product and application thereof |
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