CN101984164B - Creel - Google Patents
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- CN101984164B CN101984164B CN201010565889A CN201010565889A CN101984164B CN 101984164 B CN101984164 B CN 101984164B CN 201010565889 A CN201010565889 A CN 201010565889A CN 201010565889 A CN201010565889 A CN 201010565889A CN 101984164 B CN101984164 B CN 101984164B
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Abstract
Description
技术领域 technical field
本发明属于纺织机械领域,尤其涉及一种纱架。The invention belongs to the field of textile machinery, in particular to a creel.
背景技术 Background technique
在纺织行业织布过程中需要对纱线进行张力控制是非常必要的,纱线从纱轮上被牵引退绕下来并排成为经线,期间的张力控制直接影响布面的平整度及使用性能,若各股纱束没有合适的张力,极易产生粘连、干涉、缠绕等情况。此外,为了获得高质量的纺织产品,各股纱束的张力也应当保持稳定、一致,张力过大会造成纱线起毛、断裂,太小则控制效果不明显。目前的纺织机械大都有涉及张力控制装置,其中大部分采用固定式的张力器,一旦给定张力就无法调节,不能适应工艺变化的需求,更不能满足多股纱束之间一致的张力;具有调节功能的张力器结构又比较复杂,拆装、维修不便,投入成本大。因此,如何避免纺织产品在制备时各束纱线粘连、干涉、缠绕,并能保持各束纱线均匀、一致的张力是本领域技术人员目前需要解决的问题。It is very necessary to control the tension of the yarn in the weaving process of the textile industry. The yarn is drawn and unwound from the yarn wheel and arranged side by side to become a warp. The tension control during this period directly affects the flatness and performance of the cloth surface. There is no suitable tension for each strand of yarn, and it is very easy to cause adhesion, interference, entanglement and the like. In addition, in order to obtain high-quality textile products, the tension of each yarn bundle should also be kept stable and consistent. If the tension is too high, the yarn will fluff and break, and if the tension is too small, the control effect will not be obvious. Most of the current textile machinery involves tension control devices, most of which use fixed tensioners, which cannot be adjusted once the tension is given, and cannot adapt to the needs of process changes, let alone satisfy the consistent tension between multiple yarn bundles; The structure of the tensioner with the adjustment function is more complicated, it is inconvenient to disassemble and maintain, and the input cost is large. Therefore, how to avoid the adhesion, interference, and entanglement of each bundle of yarns during the preparation of textile products, and how to maintain uniform and consistent tension of each bundle of yarns is a problem that those skilled in the art need to solve at present.
发明内容 Contents of the invention
本发明所要解决的问题就是提供一种纱架,结构简单、操作便捷、导纱控制合理,可实现单股纱束的张力调节以及多股纱束张力的同步调节,保持单股纱束张力的稳定性以及多股纱束张力的一致性,大大提高产品外观质量及使用性能。The problem to be solved by the present invention is to provide a creel with simple structure, convenient operation and reasonable yarn guide control, which can realize the tension adjustment of single yarn bundle and the synchronous adjustment of tension of multiple yarn bundles, and maintain the tension of single yarn bundle. Stability and consistency of multi-strand yarn tension greatly improve the appearance quality and performance of the product.
为解决上述技术问题,本发明采用如下技术方案:一种纱架,包括支架、设于支架上的若干组纱轮以及刹车组件,其特征在于:所述刹车组件包括刹车轮、刹车杆与刹车带,所述刹车轮安装在纱轮一端并与纱轮共轴联动,所述刹车杆活动穿装在支架上并由设在支架一侧的动力装置驱动,所述刹车带一端固定在支架上,刹车带的另一端绕过刹车轮外轮缘后连接在刹车杆上,所述刹车杆在动力装置的驱动下作往复滑动,进而带动刹车带抱紧或松开刹车轮。In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions: a creel, including a bracket, several groups of yarn wheels and a brake assembly arranged on the bracket, characterized in that: the brake assembly includes a brake wheel, a brake lever and a brake The brake wheel is mounted on one end of the yarn wheel and coaxially linked with the yarn wheel. The brake lever is movably mounted on the bracket and driven by a power device on one side of the bracket. One end of the brake belt is fixed on the bracket. The other end of the brake band is connected to the brake lever after bypassing the outer rim of the brake wheel, and the brake lever slides reciprocally under the drive of the power device, thereby driving the brake band to hold or loosen the brake wheel.
刹车带在抱紧刹车轮时在刹车轮上产生阻尼力矩,而织布机在牵引纱束从纱轮上退绕的同时在纱轮上产生牵引力矩,退绕的纱束在牵引力矩与阻尼力矩的共同作用下产生张力而绷直;但随着纱轮上纱线圈数的减少,牵引力矩随之下降,这时刹车带在刹车杆的牵引下改变与刹车轮的抱紧程度,对纱轮转动时的阻尼力矩进行调整,使纱束上一直保持均匀、稳定的张力。When the brake belt tightly hugs the brake wheel, it generates a damping torque on the brake wheel, while the loom generates a traction torque on the yarn wheel when the traction yarn is unwound from the yarn wheel. Under the joint action of torque, tension is generated and straightened; but as the number of yarn coils on the yarn wheel decreases, the traction torque decreases accordingly. At this time, the degree of tightness between the brake band and the brake wheel changes under the traction of the brake lever The damping torque is adjusted when the yarn wheel rotates, so that the yarn bundle always maintains a uniform and stable tension.
进一步的,所述刹车带的另一端通过弹性调节装置与刹车杆连接。通过弹性调节装置实现单个纱轮上纱束张力的单独控制,保持单股纱束张力的稳定。Further, the other end of the brake band is connected to the brake lever through an elastic adjustment device. The individual control of the tension of the yarn bundle on a single yarn wheel is realized through the elastic adjustment device, so as to keep the tension of the single yarn bundle stable.
进一步的,所述弹性调节装置包括固定在刹车杆上的衔接销以及穿设在衔接销上的调节螺杆,调节螺杆一端套有蝶形螺母,调节螺杆的另一端通过拉簧连接刹车带。通过蝶形螺母的调节改变拉簧对刹车带的拉紧力,从而改变刹车带对刹车轮外轮缘的抱紧力度,进而实现单股纱束的张力控制。Further, the elastic adjusting device includes an connecting pin fixed on the brake lever and an adjusting screw threaded on the connecting pin. One end of the adjusting screw is covered with a wing nut, and the other end of the adjusting screw is connected to the brake band through a tension spring. Through the adjustment of the wing nut, the tension force of the extension spring on the brake band is changed, thereby changing the tightness of the brake band to the outer rim of the brake wheel, thereby realizing the tension control of the single yarn bundle.
进一步的,所述支架上设有连接刹车带用的固定销。Further, the bracket is provided with a fixing pin for connecting the brake band.
进一步的,支架上横向安装的纱轮为一组,每组纱轮对应一个刹车杆,支架对应部位设有穿装刹车杆用的连接块。通过刹车杆实现一组纱轮上多股纱束张力的同步调节,保持一组纱轮中多股纱束张力的一致性。Further, the yarn wheels installed horizontally on the bracket are in one group, each group of yarn wheels corresponds to a brake lever, and the corresponding parts of the bracket are provided with connecting blocks for wearing the brake lever. The synchronous adjustment of the tension of the multi-strand yarns on a group of yarn wheels is realized through the brake lever, and the consistency of the tension of the multi-strand yarns in a group of yarn wheels is maintained.
进一步的,支架上还设有若干组导丝杆分别对应每组纱轮,每组导丝杆中包括有多孔导丝杆与单孔导丝杆。通过导丝杆的导纱作用,防止多股纱束在退绕初期发生粘连、干涉、缠绕。Further, several sets of guide wire rods are provided on the bracket respectively corresponding to each group of yarn wheels, and each set of wire guide rods includes a multi-hole guide wire rod and a single-hole guide wire rod. Through the yarn guiding function of the guide wire rod, it can prevent the multi-ply yarn from sticking, interfering and twisting in the early stage of unwinding.
进一步的,所述动力装置包括气缸及与气缸连接的气源,气缸的驱动端连接刹车杆的一端。Further, the power device includes a cylinder and an air source connected to the cylinder, and the driving end of the cylinder is connected to one end of the brake lever.
进一步的,所述支架由两个单元纱架组成,每个单元纱架上均设有相同组数的纱轮组,两个单元纱架之间相邻的两组纱轮所对应两个刹车杆由同一气缸通过传动块同步驱动。上述结构的支架不仅节省了空间,还提高了动力装置的能量利用率。Further, the support is composed of two unit creels, and each unit creel is equipped with the same number of yarn wheel sets, and the two adjacent sets of yarn wheels between the two unit creels correspond to two brakes. The rods are driven synchronously by the same cylinder through the transmission block. The bracket with the above structure not only saves space, but also improves the energy utilization rate of the power device.
进一步的,每个单元纱架上设有4至7组纱轮,每组纱轮中的纱轮数量为10至15个。Further, each unit creel is provided with 4 to 7 sets of yarn wheels, and the number of yarn wheels in each set of yarn wheels is 10 to 15.
进一步的,所述纱轮为单向旋转轮,即只能向纱束退绕方向旋转,提高张力控制精度。Further, the yarn wheel is a one-way rotating wheel, that is, it can only rotate in the unwinding direction of the yarn bundle, so as to improve the precision of tension control.
本发明的有益效果:本发明结构简单、操作便捷,通过弹性调节装置实现单个纱轮上纱束张力的单独控制,保持单股纱束张力的均匀性及稳定性;通过刹车杆实现同一高度的一组纱轮上多股纱束张力的同步调节,保持一组纱轮中多股纱束张力的一致性;两种调整方式可以单独或同时使用,使纱束的张力控制更加合理、灵活,能适应多种工艺变化的需求,大大提高产品外观质量及使用性能。Beneficial effects of the present invention: the present invention is simple in structure and convenient in operation, realizes individual control of the tension of the yarn bundle on a single yarn wheel through the elastic adjustment device, and maintains the uniformity and stability of the tension of the single yarn bundle; realizes the same height through the brake lever The synchronous adjustment of the tension of the multi-strand yarns on a set of yarn wheels keeps the consistency of the tension of the multi-strand yarns in a set of yarn wheels; the two adjustment methods can be used alone or at the same time to make the tension control of the yarn bundles more reasonable and flexible. It can adapt to the needs of various technological changes, greatly improving the appearance quality and performance of the product.
附图说明 Description of drawings
下面结合附图对本发明做进一步的说明:Below in conjunction with accompanying drawing, the present invention will be further described:
图1为本发明纱架的主视图;Fig. 1 is the front view of creel of the present invention;
图2为本发明纱架的俯视图;Figure 2 is a top view of the creel of the present invention;
图3为图2中A处的放大图;Fig. 3 is the enlarged view of place A in Fig. 2;
图4为本发明纱架的侧视图;Figure 4 is a side view of the creel of the present invention;
图5为图4中B处的放大图;Fig. 5 is the enlarged view of place B in Fig. 4;
图6为本发明支架的立体结构图;6 is a three-dimensional structural view of the bracket of the present invention;
图7为本发明的原理示意图。Fig. 7 is a schematic diagram of the principle of the present invention.
具体实施方式 Detailed ways
如图1、图7所示,本发明为一种纱架,包括支架1、设于支架1上的若干组纱轮以及刹车组件,所述刹车组件包括刹车轮21、刹车杆3与刹车带22,所述刹车轮21安装在纱轮2一端并与纱轮2共轴联动,所述刹车杆3活动穿装在支架1上并由设在支架1一侧的动力装置驱动,所述刹车带22一端固定在支架1上,刹车带22的另一端绕过刹车轮21外轮缘后连接在刹车杆3上,所述刹车杆3在动力装置的驱动下作往复滑动,进而带动刹车带22抱紧或松开刹车轮21。As shown in Fig. 1 and Fig. 7, the present invention is a yarn creel, which includes a
刹车带22在抱紧刹车轮21时在刹车轮21上产生阻尼力矩,而织布机在牵引纱束从纱轮2上退绕的同时在纱轮2上产生牵引力矩,退绕的纱束在牵引力矩与阻尼力矩的共同作用下产生张力而绷直;但随着纱轮2上纱线圈数的减少,牵引力矩随之下降,这时刹车带22在刹车杆3的牵引下改变与刹车轮21的抱紧程度,对纱轮2转动时的阻尼力矩进行调整,使纱束上一直保持均匀、稳定的张力。The
刹车带22的另一端通过弹性调节装置与刹车杆3连接;弹性调节装置包括固定在刹车杆3上的衔接销13以及穿设在衔接销13上的调节螺杆24,调节螺杆24一端套有蝶形螺母26,调节螺杆24的另一端通过拉簧23连接刹车带22。通过蝶形螺母26的调节改变拉簧23对刹车带22的拉紧力,从而改变刹车带22对刹车轮21外轮缘的抱紧力度,进而实现单股纱束的张力控制;支架1上设有连接刹车带22用的固定销。The other end of the
如图2至图6所示,支架1上横向安装的纱轮2为一组,每组纱轮对应一个刹车杆3,支架1对应部位设有穿装刹车杆3用的连接块11。通过刹车杆3实现一组纱轮上多股纱束张力的同步调节,保持一组纱轮中多股纱束张力的一致性;支架1上还设有若干组导丝杆分别对应每组纱轮,每组导丝杆中包括有多孔导丝杆10与单孔导丝杆12。通过导丝杆的导纱作用,防止多股纱束在退绕初期发生粘连、干涉、缠绕。As shown in Figures 2 to 6, the
纱轮2采用单向旋转轮,即只能向纱束退绕方向旋转,提高张力控制精度。动力装置包括气缸4及与气缸4连接的气源5,气缸4的驱动端连接刹车杆3的一端。The
图6中所示支架1由两个单元纱架组成,每个单元纱架上设有相同组数的纱轮组,两个单元纱架之间相邻的两组纱轮所对应两个刹车杆3由同一气缸4通过传动块41同步驱动;该支架1结构不仅节省空间,提高动力装置的能量利用率;还能简化装置构造,给拆装、维修带来方便,投入成本小。The
本实施例中每个单元纱架上设置了横向的5组纱轮,每组纱轮中的纱轮数量为10至15个。但实际工作中,纱轮组数及每组中的纱轮数量是可以根据工艺要求进行适当增减的。In this embodiment, five sets of yarn wheels in the transverse direction are arranged on each unit creel, and the number of yarn wheels in each set of yarn wheels is 10 to 15. However, in actual work, the number of yarn wheel groups and the number of yarn wheels in each group can be appropriately increased or decreased according to technological requirements.
工作原理:织布机牵引纱线从纱轮上退绕,纱轮及刹车带在牵引力矩的作用下共轴旋转,没有张力控制的纱线在退绕时容易松弛下垂,致使多股纱束粘连、干涉、缠绕,影响产品质量及使用性能,而刹车带的作用首先是为纱线提供张力,保证纱线不会松弛下垂;由于纱架上各个纱轮的安装位置不同,有高有低、有靠近织布机的、也有远离织布机,因而每股纱束上的张力要求都不同,为此,本发明通过刹车杆来实现同一高度的一组纱轮上多股纱束张力的同步调节,保持一组纱轮中多股纱束张力的一致性;并通过弹性调节装置实现单个纱轮上纱束张力的单独控制,保持单股纱束张力的均匀性及稳定性,通过上述两种调整方式使纱架上多股纱束的张力控制更加合理、灵活,能适应多种工艺变化的需求,大大提高产品外观质量及使用性能。Working principle: the loom pulls the yarn to unwind from the yarn wheel, and the yarn wheel and the brake belt rotate coaxially under the action of the traction torque, and the yarn without tension control tends to sag when unwinding, resulting in multi-strand yarn bundles Adhesion, interference, and entanglement affect product quality and performance, and the function of the brake band is to provide tension for the yarn to ensure that the yarn will not sag; due to the different installation positions of the yarn wheels on the creel, there are high and low , There are those close to the loom, and some are far away from the loom, so the tension requirements on each yarn bundle are different. For this reason, the present invention realizes the tension of multiple yarn bundles on a group of yarn wheels at the same height through a brake lever. Synchronous adjustment to maintain the consistency of the tension of the multi-strand yarns in a group of yarn wheels; and the independent control of the tension of the yarn bundles on a single yarn wheel through the elastic adjustment device to maintain the uniformity and stability of the tension of the single yarn bundles, through the above The two adjustment methods make the tension control of multi-strand yarns on the creel more reasonable and flexible, which can adapt to the needs of various technological changes, and greatly improve the appearance quality and performance of the product.
除上述优选实施例外,本发明还有其他的实施方式,本领域技术人员可以根据本发明作出各种改变和变形,只要不脱离本发明的精神,均应属于本发明所附权利要求所定义的范围。Except above-mentioned preferred embodiment, the present invention also has other embodiments, and those skilled in the art can make various changes and deformations according to the present invention, as long as they do not depart from the spirit of the present invention, all should belong to the scope defined in the appended claims of the present invention scope.
Claims (7)
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| CN102587013B (en) * | 2012-02-28 | 2014-02-19 | 天津工业大学 | Let-off bobbin creel for multilayer carbon fiber angle interlocking loom |
| CN103952832A (en) * | 2013-11-29 | 2014-07-30 | 吴江市大业丝绸整理有限公司 | Novel warping bobbin creel |
| CN103924407A (en) * | 2014-04-24 | 2014-07-16 | 江苏瓯堡纺织染整有限公司 | Beam creel capable of conducting synchronous braking |
| CN103898700A (en) * | 2014-04-24 | 2014-07-02 | 江苏瓯堡纺织染整有限公司 | Warp beam frame with synchronous braking function |
| CN104328561A (en) * | 2014-10-27 | 2015-02-04 | 苏州沃尔贝德金属科技有限公司 | Elasticizer original wire frame and manufacturing method of elasticizer original wire frame |
| CN107761286B (en) * | 2017-11-14 | 2020-05-08 | 苏州印丝特纺织数码科技有限公司 | Brake mechanism of cloth discharging device for printing and dyeing cloth |
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| CN101984164A (en) | 2011-03-09 |
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