CN216473779U - Knitting variable-pattern circular flat crochet machine - Google Patents
Knitting variable-pattern circular flat crochet machine Download PDFInfo
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- CN216473779U CN216473779U CN202123441880.0U CN202123441880U CN216473779U CN 216473779 U CN216473779 U CN 216473779U CN 202123441880 U CN202123441880 U CN 202123441880U CN 216473779 U CN216473779 U CN 216473779U
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- 238000009940 knitting Methods 0.000 title claims description 53
- 230000005540 biological transmission Effects 0.000 claims abstract description 17
- 238000004804 winding Methods 0.000 claims description 36
- 239000003638 chemical reducing agent Substances 0.000 claims description 29
- 210000002105 tongue Anatomy 0.000 claims 2
- 238000000034 method Methods 0.000 abstract description 5
- 238000009941 weaving Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 2
- 238000009434 installation Methods 0.000 description 39
- 238000000926 separation method Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 7
- 238000009945 crocheting Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000009954 braiding Methods 0.000 description 3
- 230000000670 limiting effect Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000003780 insertion Methods 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本申请涉及纺织的技术领域,尤其是涉及针织可变花色圆扁钩编机。The present application relates to the technical field of textiles, in particular to a knitting variable-color flat crochet machine.
背景技术Background technique
钩编机,针床和梳栉呈水平设置,并在针床上方垂直设置衬纬梳栉的经编针织机,是一种变型的狭幅拉舍尔经编机。钩编机采用舌针或自闭式钩针将梳栉喂入的经纱编织成线圈,衬纬纱则由衬纬梳栉喂入并被夹持在地组织的线圈中。钩编机常用于生产花边带、松紧带等狭幅经编针织物。Crochet knitting machine is a warp knitting machine in which the needle bed and the bar are arranged horizontally, and the weft-inserted bar is vertically arranged above the needle bed. It is a modified narrow-width Raschel warp knitting machine. The crochet machine uses latch needles or self-closing crochet needles to weave the warp yarns fed by the bar into loops, and the weft-insertion yarns are fed by the weft-insertion bars and clamped in the loops of the ground weave. Crochet machines are often used to produce narrow warp knitted fabrics such as lace tapes and elastic tapes.
在不同编织物的编织作业中,丝线所需的张紧度是不同的,编织线中的丝线数量越多,编织过程就越复杂,相应地,所需丝线的张紧度也就越高。丝线在合适的张紧度下进行编织作业,能够提高编织线的质量。In the weaving operation of different braids, the required tension of the silk thread is different. The more silk threads in the braided thread, the more complicated the braiding process, and accordingly, the higher the required silk thread tension. The silk thread is braided under the appropriate tension, which can improve the quality of the braided thread.
针对上述中的相关技术,发明人认为,钩编机中输送的丝线不易改变张紧度,使得钩编机在编织不同种类的编织线时,编织线的质量参差不齐,钩编机存在有适应性较差的缺陷。In view of the above-mentioned related technologies, the inventor believes that the tension of the thread conveyed in the crochet machine is not easy to change, so that when the crochet machine is knitting different types of knitting threads, the quality of the knitting threads is uneven, and the crochet machine has some problems. Poor adaptability defects.
实用新型内容Utility model content
为了提高钩编机的适应性,本申请提供针织可变花色圆扁钩编机。In order to improve the adaptability of the crochet knitting machine, the present application provides a round flat crochet knitting machine with variable patterns.
本申请提供的针织可变花色圆扁钩编机采用如下的技术方案:The knitting variable color round flat crochet machine provided by the application adopts the following technical solutions:
针织可变花色圆扁钩编机,包括钩编机主体、放线机构、钩编机构以及收线机构,所述钩编机主体包括底箱座和竖直设置于底箱座顶端的两侧板,两所述侧板相互平行设置,所述底箱座内设置有驱动电机,所述侧板的外侧壁上设置有减速器,所述驱动电机传动连接于所述减速器,所述钩编机构位于两所述侧板之间,并由所述减速器驱动,所述收线机构包括用于张紧编织线的收线张紧组件,所述收线张紧组件与所述减速器间传动连接有第一连接齿轮,所述第一连接齿轮可分离传动连接于所述收线张紧组件以及所述减速器。Knitting variable-color round flat crochet machine, including a crochet machine body, a pay-off mechanism, a crochet mechanism and a thread take-up mechanism. The crochet machine body includes a base case and two sides vertically arranged on the top of the base case. The two side plates are arranged in parallel with each other, a drive motor is arranged in the base box, a reducer is arranged on the outer side wall of the side plate, the drive motor is connected to the reducer in a driving manner, and the hook is connected to the reducer. The braiding mechanism is located between the two side plates and is driven by the reducer. The wire take-up mechanism includes a take-up tensioning assembly for tensioning the braided wire. The take-up tensioning assembly is connected to the reducer. A first connecting gear is drive-connected between the two, and the first connecting gear is detachably connected to the wire take-up tensioning assembly and the speed reducer.
通过采用上述技术方案,丝线从放线机构中通出,在钩编机构中进行编织作业,被编织成编织线,编织线在收线机构中进行收线作业,第一连接齿轮的设置,能够实现减速器与收线张紧组件间的传动连接或分离,当编织作业对丝线的张紧度的要求不高时,第一连接齿轮与收线张紧组件以及减速器解除连接,收线张紧组件处于非工作状态,当编织作业对丝线的张紧度的要求较高时,第一连接齿轮与收线张紧组件以及减速器传动连接,使得收线张紧组件处于工作状态,以提高丝线以及编织线的张紧度,工作人员能够根据编织作业的要求启闭收线张紧组件,从而有效提高了钩编机的适应性,使得钩编机在编织不同的编织线时,均具有良好的编织质量。By adopting the above technical solution, the silk thread is passed out from the pay-off mechanism, knitted in the crochet mechanism, and then woven into a braided thread, and the braided thread is taken up in the thread take-up mechanism. The transmission connection or separation between the reducer and the take-up tensioning assembly is realized. When the knitting operation does not require high thread tension, the first connecting gear is disconnected from the take-up tensioning assembly and the reducer. The tensioning assembly is in a non-working state. When the knitting operation has a high requirement on the tension of the wire, the first connecting gear is connected to the wire take-up tensioning assembly and the reducer, so that the wire take-up tensioning assembly is in a working state, so as to improve the The tension of the silk thread and the braided thread, the staff can open and close the take-up tensioning component according to the requirements of the knitting operation, thus effectively improving the adaptability of the crochet knitting machine, so that the crochet knitting machine has the ability to knit different braided threads. Good weave quality.
优选的,所述收线张紧组件包括转动连接在两侧板间的绕线辊和固定连接在两侧板间的第二安装杆,所述绕线辊位于所述钩编机构的下方,所述绕线辊通过所述第一连接齿轮传动连接于所述减速器,所述第二安装杆靠近所述绕线辊设置,所述第二安装杆上设置有多个压合舌板,所述压合舌板靠近所述绕线辊的一端设置有压合滚轮,所述压合滚轮抵紧于所述绕线辊。Preferably, the wire take-up tensioning assembly comprises a winding roller rotatably connected between the two side plates and a second installation rod fixedly connected between the two side plates, the winding roller is located below the crochet mechanism, The winding roller is connected to the reducer through the first connecting gear, the second installation rod is arranged close to the winding roller, and a plurality of pressing tongue plates are arranged on the second installation rod. One end of the pressing tongue plate close to the winding roller is provided with a pressing roller, and the pressing roller is pressed against the winding roller.
通过采用上述技术方案,完成编织作业的编织线从钩编机构的下方通出,在绕线辊上缠绕数圈,以提高编织线在经过绕线辊时所受到的摩擦力,从而有效提高了编织线的张紧度。By adopting the above technical solution, the braided thread after the knitting operation is passed out from the bottom of the crocheting mechanism, and is wound on the winding roller several times, so as to improve the frictional force of the braided thread when it passes through the winding roller, thereby effectively improving the The tension of the braided wire.
优选的,所述收线张紧组件还包括固定连接在两所述侧板间的第一安装杆,所述第一安装杆位于所述钩编机构和所述绕线辊之间,所述第一安装杆上套设有张紧套管。Preferably, the wire take-up tensioning assembly further comprises a first installation rod fixedly connected between the two side plates, the first installation rod is located between the crochet mechanism and the winding roller, the A tensioning sleeve is sleeved on the first installation rod.
通过采用上述技术方案,编织线在经过绕线辊前先缠绕在第一安装杆上的张紧套管上,以提高编织线受到的摩擦力,以进一步提高编织线的张紧度。By adopting the above technical solution, the braided wire is wound on the tensioning sleeve on the first installation rod before passing through the winding roller, so as to improve the frictional force of the braided wire and further improve the tension of the braided wire.
优选的,所述收线机构还包括收线架,所述收线架上转动连接有驱动轴和收线转轴,所述驱动轴和所述收线转轴的轴线平行设置,且所述驱动轴与所述收线转轴的侧壁抵接设置。Preferably, the wire take-up mechanism further includes a wire take-up frame, a drive shaft and a wire take-up shaft are rotatably connected to the wire take-up frame, the axes of the drive shaft and the wire take-up shaft are arranged in parallel, and the drive shaft It is arranged in abutment with the side wall of the wire take-up rotating shaft.
通过采用上述技术方案,完成编织作业的编织线输送至收线架处,并绕卷在收线转轴上,以完成编织线的收线作业,驱动轴用于为收线转轴的转动提供动力。By adopting the above technical solution, the braided wire after the braiding operation is transported to the take-up frame and wound on the take-up shaft to complete the wire take-up operation of the braided wire, and the drive shaft is used to provide power for the rotation of the take-up shaft.
优选的,所述放线机构包括用于张紧丝线的放线张紧组件,所述放线张紧组件与所述收线张紧组件间传动连接有第二连接齿轮,所述第二连接齿轮可分离传动连接于所述收线张紧组件以及所述放线张紧组件。Preferably, the pay-off mechanism includes a pay-off tension assembly for tensioning the wire, a second connection gear is drivingly connected between the pay-off tension assembly and the take-up tension assembly, and the second connection The gear is detachably connected to the wire take-up tensioning assembly and the pay-off tensioning assembly.
通过采用上述技术方案,第二连接齿轮的设置,能够实现放线张紧组件与收线张紧组件间的传动连接或分离,工作人员能够根据编织作业的要求启闭放线张紧组件,以进一步提高钩编机的适应性。By adopting the above technical solution, the setting of the second connecting gear can realize the transmission connection or separation between the pay-off tensioning assembly and the take-up tensioning assembly, and the staff can open and close the pay-off tensioning assembly according to the requirements of the knitting operation to Further improve the adaptability of the crochet machine.
优选的,所述放线张紧组件包括转动连接在两侧板间的压合辊,所述压合辊设置为两个,两所述压合辊相互靠近设置,并同向转动,所述压合辊通过所述第二连接齿轮传动连接于所述收线张紧组件,所述压合辊上设置有抵接辊,所述抵接辊抵接于两所述压合辊,并与所述压合辊的转动方向相反。Preferably, the pay-off tensioning assembly includes a pressing roller rotatably connected between the two side plates, the number of pressing rollers is two, and the two pressing rollers are arranged close to each other and rotate in the same direction. The pressing roller is connected to the wire take-up tensioning assembly through the second connecting gear, an abutting roller is arranged on the pressing roller, the abutting roller is in contact with the two pressing rollers, and is connected with the two pressing rollers. The rotation directions of the pressing rollers are opposite.
通过采用上述技术方案,丝线从压合辊和抵接辊的接触处穿过,压合辊和抵接辊对丝线有限位的作用,能够提高丝线经过压合辊时所受到的摩擦力,以提高丝线的张紧度。By adopting the above technical solution, the wire passes through the contact between the pressing roller and the abutting roller, and the pressing roller and the abutting roller limit the position of the wire, which can improve the frictional force when the wire passes through the pressing roller. Increase the tension of the thread.
优选的,所述抵接辊端部的底端设置有调节基座,所述调节基座固定连接于所述侧板的内侧壁,所述调节基座上竖直穿设有调节杆,所述调节杆螺纹连接于所述调节基座,所述调节杆的顶端与所述抵接辊的端部间连接有压合弹簧。Preferably, the bottom end of the end of the abutting roller is provided with an adjustment base, the adjustment base is fixedly connected to the inner side wall of the side plate, and an adjustment rod is vertically penetrated on the adjustment base, so The adjusting rod is threadedly connected to the adjusting base, and a pressing spring is connected between the top end of the adjusting rod and the end of the abutting roller.
通过采用上述技术方案,调节杆能够调节压合弹簧中弹力的大小,进而能够调节抵接辊和压合辊间的抵紧力,以便工作人员调节丝线的张紧度。By adopting the above technical solution, the adjusting rod can adjust the size of the elastic force in the pressing spring, and then can adjust the pressing force between the abutting roller and the pressing roller, so that the worker can adjust the tension of the thread.
优选的,所述放线机构还包括放线架、第一理线架和第二理线架,丝线依次经过所述放线架、所述第一理线架、所述放线张紧组件和所述第二理线架。Preferably, the wire pay-off mechanism further comprises a pay-off rack, a first wire-arrangement frame and a second wire-arrangement frame, and the wire passes through the pay-off frame, the first wire-arrangement frame, and the pay-off tensioning assembly in sequence. and the second cable management frame.
通过采用上述技术方案,丝线从放线架上通出,依次经过第一理线架、放线张紧组件以及第二理线架,第一理线架和第二理线架对丝线有限位和导向的作用,使得丝线簇能够整齐地通入钩编机构中,有利于编织作业质量的提高。By adopting the above technical solution, the silk thread is passed out from the pay-off frame, and passes through the first wire-arrangement frame, the pay-off tensioning assembly and the second wire-arrangement frame in sequence. With the function of guiding and guiding, the thread clusters can pass into the crocheting mechanism neatly, which is beneficial to the improvement of the quality of the knitting operation.
优选的,所述第二理线架上设置有夹线器,所述夹线器包括固定连接在所述第二理线架上的夹线安装杆,所述夹线安装杆上套设有两个夹线盘,两所述夹线盘相互抵接,并靠近所述第二理线架设置,所述夹线安装杆远离所述夹线盘的一端螺纹连接有调节螺母,所述夹线安装杆上套设有调节弹簧,所述调节弹簧的两端分别抵接于所述夹线盘和所述调节螺母。Preferably, a wire clamp is provided on the second wire management frame, and the wire clamp includes a wire clamp installation rod fixedly connected to the second wire management frame, and the wire clamp installation rod is sleeved with a wire clamp Two wire clamping discs, the two wire clamping discs are in contact with each other and are arranged close to the second wire management frame, and an adjusting nut is threadedly connected to one end of the wire clamping installation rod away from the wire clamping disc, and the clamp An adjusting spring is sleeved on the wire installation rod, and both ends of the adjusting spring are respectively abutted on the wire clamping disc and the adjusting nut.
通过采用上述技术方案,夹线器用于夹紧丝线,以提高丝线的张紧度,调节螺母的设置,使得工作人员能够根据不同的工况调节夹紧丝线的作用力,以调节丝线的张紧度。By adopting the above technical solution, the wire clamp is used to clamp the wire to improve the tension of the wire, and the setting of the nut is adjusted, so that the staff can adjust the force of clamping the wire according to different working conditions, so as to adjust the tension of the wire. Spend.
综上所述,本申请包括以下至少一种有益技术效果:To sum up, the present application includes at least one of the following beneficial technical effects:
1. 第一连接齿轮的设置,能够实现减速器与收线张紧组件间的传动连接或分离,当编织作业对丝线的张紧度的要求不高时,第一连接齿轮与收线张紧组件以及减速器解除连接,收线张紧组件处于非工作状态,当编织作业对丝线的张紧度的要求较高时,第一连接齿轮与收线张紧组件以及减速器传动连接,使得收线张紧组件处于工作状态,以提高丝线以及编织线的张紧度,工作人员能够根据编织作业的要求启闭收线张紧组件,从而有效提高了钩编机的适应性,使得钩编机在编织不同的编织线时,均具有良好的编织质量;1. The setting of the first connecting gear can realize the transmission connection or separation between the reducer and the take-up tensioning assembly. When the requirement for the tension of the thread is not high in the knitting operation, the first connecting gear and the take-up tension are The assembly and the reducer are disconnected, and the take-up tensioning assembly is in a non-working state. When the knitting operation requires high thread tension, the first connecting gear is connected to the take-up tensioning assembly and the reducer, so that the take-up tensioning assembly and the reducer are connected to each other. The thread tensioning component is in working state to improve the tension of the silk thread and braided thread. The staff can open and close the thread take-up tensioning component according to the requirements of the knitting operation, thus effectively improving the adaptability of the crochet knitting machine, making the crochet knitting machine When weaving different braided wires, all have good weaving quality;
2. 第二连接齿轮的设置,能够实现放线张紧组件与收线张紧组件间的传动连接或分离,工作人员能够根据编织作业的要求启闭放线张紧组件,以进一步提高钩编机的适应性;2. The setting of the second connecting gear can realize the transmission connection or separation between the pay-off tensioning assembly and the take-up tensioning assembly, and the staff can open and close the pay-off tensioning assembly according to the requirements of the knitting operation, so as to further improve the crocheting. adaptability of the machine;
3. 压合弹簧、夹线器以及张紧套管的设置,均为工作人员提供了额外的丝线或编织线的张紧度调节的手段,能够进一步提高钩编机的适应性。3. The settings of the pressing spring, the thread clamp and the tensioning sleeve provide the staff with additional means of adjusting the tension of the silk thread or braided thread, which can further improve the adaptability of the crochet knitting machine.
附图说明Description of drawings
图1是本申请实施例中去除钩编机构和收线机构的整体结构示意图;Fig. 1 is the overall structure schematic diagram of removing the crochet mechanism and the wire take-up mechanism in the embodiment of the present application;
图2是本申请实施例中去除放线机构的整体结构示意图;Fig. 2 is the overall structure schematic diagram of removing the pay-off mechanism in the embodiment of the present application;
图3是本申请实施例中钩编机主体的整体结构示意图;3 is a schematic diagram of the overall structure of the main body of the crochet knitting machine in the embodiment of the present application;
图4是本申请实施例中钩编机主体处的结构示意图;4 is a schematic structural diagram of the main body of the crochet knitting machine in the embodiment of the present application;
图5是本申请实施例中钩编机主体处的剖视图;5 is a cross-sectional view of the main body of the crochet knitting machine in the embodiment of the present application;
图6是本申请实施例中压合弹簧处的结构示意图;6 is a schematic structural diagram of a compression spring in an embodiment of the present application;
图7是本申请实施例中夹线器处的结构示意图;7 is a schematic structural diagram of the wire gripper in the embodiment of the present application;
图8是本申请实施例中收线张紧组件处的结构示意图;8 is a schematic structural diagram of the wire take-up tensioning assembly in the embodiment of the present application;
图9是本申请实施例中侧板外侧壁上的结构示意图,用于展示第一连接齿轮和第二连接齿轮处的传动结构。FIG. 9 is a schematic view of the structure on the outer side wall of the side plate in the embodiment of the present application, which is used to show the transmission structure at the first connecting gear and the second connecting gear.
附图标记:1、钩编机主体;11、底箱座;12、侧板;13、驱动电机;14、减速器;2、放线机构;21、放线架;22、第一理线架;221、理线栅;23、放线张紧组件;231、压合辊;232、抵接辊;233、抬升杠杆;234、抬升手柄;235、调节基座;236、调节杆;237、压合弹簧;24、第二理线架;241、夹线器;2411、夹线安装杆;2412、夹线盘;2413、调节螺母;2414、调节弹簧;3、钩编机构;4、收线机构;41、收线张紧组件;411、第一安装杆;412、张紧套管;4121、导向槽;413、限位环;414、绕线辊;415、第二安装杆;416、压合舌板;4161、连接折边;4162、压合滚轮;42、收线架;421、第一安装板;422、第二安装板;423、连接柱;424、驱动轴;425、收线转轴;426、换向杆;4261、换向钉;51、第一启停杆;511、腰孔;512、紧固件;52、第一连接齿轮;53、第二启停杆;54、第二连接齿轮。Reference numerals: 1. Main body of the crochet machine; 11. Base box; 12. Side plate; 13. Drive motor; 14. Reducer; 2. Pay-off mechanism; 21. Pay-off frame; frame; 221, wire management grid; 23, pay-off tensioning assembly; 231, pressing roller; 232, abutting roller; 233, lifting lever; 234, lifting handle; 235, adjusting base; 236, adjusting rod; 237 , press-fit spring; 24, the second wire management frame; 241, the wire clamp; 2411, the wire clamp installation rod; 2412, the wire clamp plate; 2413, the adjustment nut; 2414, the adjustment spring; 3, the crochet mechanism; 4, Wire take-up mechanism; 41, wire take-up tension assembly; 411, first installation rod; 412, tension sleeve; 4121, guide groove; 413, limit ring; 414, winding roller; 415, second installation rod; 416, pressing tongue plate; 4161, connecting flange; 4162, pressing roller; 42, wire take-up frame; 421, first mounting plate; 422, second mounting plate; 423, connecting column; 424, driving shaft; 425 , take-up shaft; 426, reversing rod; 4261, reversing pin; 51, first start and stop rod; 511, waist hole; 512, fastener; 52, first connecting gear; 53, second start and stop rod ; 54. The second connecting gear.
具体实施方式Detailed ways
以下结合附图1-附图9对本申请作进一步详细说明。The present application will be further described in detail below in conjunction with accompanying drawings 1 to 9 .
本申请实施例公开针织可变花色圆扁钩编机。The embodiments of the present application disclose a knitting variable-color round flat crochet machine.
参照图1和图2,针织可变花色圆扁钩编机包括钩编机主体1、放线机构2、钩编机构3以及收线机构4。丝线从放线机构2中通出,在钩编机构3中完成编织作业,被编织成编织线,随后,编织线朝向收线机构4输送,并在收线机构4中完成收线作业。1 and 2 , the knitting variable-color flat crochet machine includes a main body 1 of the crochet machine, a pay-off mechanism 2 , a
参照图3,钩编机主体1包括底箱座11,底箱座11上竖直设置有两块侧板12,两侧板12平行设置,并分设于底箱座11水平方向的两端。底箱座11内固定连接有驱动电机13,侧板12的外侧壁上固定连接有减速器14,驱动电机13的输出轴传动连接于减速器14,并作为减速器14的动力输入轴。3 , the main body 1 of the crochet machine includes a
参照图1和图2,放线机构2包括放线架21、第一理线架22、放线张紧组件23和第二理线架24。丝线从放线架21上通出,依次经过第一理线架22、放线张紧组件23以及第二理线架24,第一理线架22和第二理线架24对丝线有限位和导向的作用,使得丝线簇能够整齐地通入钩编机构3中,有利于编织作业质量的提高。Referring to FIGS. 1 and 2 , the pay-off mechanism 2 includes a pay-
其中,放线架21位于钩编机主体1的一侧,第一理线架22位于钩编机主体1与放线架21之间,放线架21和第一理线架22均装设在地面上。放线架21上装设有多个纺织线筒,纺织线筒用于放卷丝线,第一理线架22上设置有理线栅221,理线栅221对丝线有限位和导向的作用。Among them, the pay-
参照图4和图5,放线张紧组件23包括转动连接在两侧板12间的压合辊231,压合辊231水平设置。本申请实施例中,压合辊231设置为两个,两压合辊231相互靠近设置,但并不接触,两压合辊231通过端部的链条齿盘结构同步且同向转动。Referring to FIGS. 4 and 5 , the pay-
压合辊231上设置有抵接辊232,抵接辊232的轴线平行于压合辊231的轴线设置,抵接辊232位于两压合辊231间隙的上方,并抵接于两压合辊231,抵接辊232与两压合辊231同步且反向转动。The
丝线从压合辊231和抵接辊232的接触处穿过,压合辊231和抵接辊232对丝线有限位的作用,能够提高丝线经过压合辊231时所受到的摩擦力,以提高丝线的张紧度。The wire passes through the contact between the
参照图4和图5,抵接辊232的两端均设置有抬升杠杆233,抬升杠杆233的中部转动连接于侧板12的内侧壁,以作为抬升杠杆233的支点。抬升杠杆233的一端靠近抵接辊232的端部设置,并与抵接辊232的端部卡接配合,抬升杠杆233远离抵接辊232的一端一体设置有抬升手柄234。抬升杠杆233用于抬升抵接辊232,以便工作人员将丝线从压合辊231和抵接辊232间穿过,抬升手柄234具有省力的作用,便于工作人员将抵接辊232抬起。4 and 5 , both ends of the abutting
参照图5和图6,抵接辊232的下方设置有调节基座235,调节基座235固定连接于侧板12的内侧壁。调节基座235上沿竖直方向穿设有调节杆236,调节杆236螺纹连接于调节基座235。抵接辊232的端部与调节杆236的顶端间连接有压合弹簧237,且压合弹簧237始终处于伸长状态。Referring to FIGS. 5 and 6 , an
压合弹簧237的设置,提高了抵接辊232和压合辊231间的抵紧力,能够进一步提高丝线的张紧度。工作人员能够通过旋转调节杆236,调节压合弹簧237的伸长量,即调节压合弹簧237中弹力的大小,进而能够调节压合辊231和抵接辊232间的抵紧力,以便工作人员调节丝线的张紧度。The setting of the
参照图4和图5,第二理线架24固定连接在钩编机主体1的顶端,第二理线架24上设置有多个夹线器241,多个夹线器241排成错位设置的数排。错位设置的夹线器241能够减小相邻丝线间的间隔,增大丝线簇的密度,在第二理线架24宽度相同的条件下,能够容纳更多的丝线穿过,从而提高了第二理线架24中的空间利用率。4 and 5, the second
参照图7,夹线器241包括夹线安装杆2411、夹线盘2412、调节螺母2413以及调节弹簧2414。其中,夹线安装杆2411竖直设置,并固定连接于第二理线架24。每个夹线器241上的夹线盘2412设置为两个,两夹线盘2412均套设于夹线安装杆2411,并相互抵接设置,且位于下方的夹线盘2412抵接于第二理线架24。调节螺母2413螺纹连接于夹线安装杆2411的顶端,调节弹簧2414套设在夹线安装杆2411上,且调节弹簧2414的顶端抵接于调节螺母2413,调节弹簧2414的底端抵接于夹线盘2412,调节弹簧2414始终处于压缩状态。Referring to FIG. 7 , the
夹线器241用于夹紧丝线,以提高丝线的张紧度,调节螺母2413的设置,使得工作人员能够根据不同的工况调节夹紧丝线的作用力,以调节丝线的张紧度。The
参照图2,收线机构4包括收线张紧组件41和收线架42。其中,收线张紧组件41包括固定连接在两侧板12间的第一安装杆411,第一安装杆411水平设置,并位于钩编机构3的下方。Referring to FIG. 2 , the wire take-up mechanism 4 includes a wire take-up
参照图2和图8,第一安装杆411上套设有多个张紧套管412,张紧套管412由柔性材料制成,本申请实施例中,张紧套管412由橡胶制成,以提高张紧套管412与第一安装杆411间的摩擦系数。张紧套管412的外侧壁上沿周向开设有导向槽4121,导向槽4121设置为多个,且多个导向槽4121沿张紧套管412的轴向均匀分布。2 and 8 , a plurality of tensioning
编织线从钩编机构3的下方通出,并在张紧套管412上缠绕数圈,张紧套管412相对第一安装杆411转动,以稳定且匀速地向下游输送编织线。张紧套管412与第一安装杆411间稳定地滑动摩擦,提高了编织线在输送过程中受到的摩擦力,进而提高了编织线在输送过程中的张紧度。The braided wire passes out from below the
参照图8,相邻张紧套管412间均设置有限位环413,限位环413套设在第一安装杆411上,并通过螺钉固定连接于第一安装杆411。限位环413对张紧套管412有限位的作用,能够阻碍张紧套管412沿第一安装杆411轴向的移动,降低了张紧套管412在收线作业中沿第一安装杆411的轴向偏移的概率,从而提高了张紧套管412在收线作业中的稳定性。Referring to FIG. 8 , a
参照图2和图8,第一安装杆411的下方设置有绕线辊414,绕线辊414的轴线平行于第一安装杆411的轴线设置,绕线辊414的两端均转动连接于侧板12,绕线辊414的表面加工有防滑纹。Referring to FIGS. 2 and 8 , a winding
两侧板12间还设置有第二安装杆415,第二安装杆415的轴线平行于绕线辊414的轴线设置,且第二安装杆415的两端均固定连接于侧板12。第二安装杆415上设置有多个压合舌板416,压合舌板416的两侧边朝向同一侧弯折形成连接折边4161,第二安装杆415贯穿两连接折边4161,以实现压合舌板416在第二安装杆415上的套设。A
参照图8,压合舌板416的一端转动连接有压合滚轮4162,压合滚轮4162的轴线平行于第二安装杆415的轴线设置,压合滚轮4162抵接于绕线辊414。压合滚轮4162由柔性材料制成,本申请实施例中,压合滚轮4162由橡胶制成。压合舌板416与第二安装杆415间连接有扭簧,从而使得压合滚轮4162抵紧于绕线辊414。Referring to FIG. 8 , a
经过张紧套管412的编织线又在绕线辊414上缠绕数圈,且压合滚轮4162抵紧于缠绕在绕线辊414上的编织线。绕线辊414表面的防滑纹以及由柔性材质制成的压合滚轮4162,均能够提高编织线与绕线辊414表面间的摩擦系数,以提高编织线在经过绕线辊414时所受到的摩擦力,进而提高编织线的张紧度。The braided wire passing through the
参照图5和图9,固定连接有减速器14的侧板12的外侧壁上设置有第一启停杆51,第一启停杆51上开设有腰孔511,腰孔511中穿设有紧固件512,紧固件512贯穿腰孔511,并螺纹连接于侧板12。第一启停杆51的端部转动连接有第一连接齿轮52,绕线辊414通过第一连接齿轮52传动连接于减速器14。工作人员能够通过调节第一启停杆51与紧固件512间的相对位置,实现第一连接齿轮52与绕线辊414以及减速器14间的传动连接或分离。Referring to FIGS. 5 and 9 , a first start-
固定连接有减速器14的侧板12的外侧壁上还设置有第二启停杆53,且第二启停杆53位于第一启停杆51的上方。与第一启停杆51相似,第二启停杆53上也开设有腰孔511,腰孔511中穿设相同的紧固件512,紧固件512贯穿腰孔511,并螺纹连接于侧板12。第二启停杆53的端部转动连接有第二连接齿轮54,压合辊231通过第二连接齿轮54传动连接于绕线辊414。工作人员能够通过调节第二启停杆53与紧固件512间的相对位置,实现第二连接齿轮54与压合辊231以及绕线辊414间的传动连接或分离。A second start-
参照图2,收线架42包括第一安装板421和第二安装板422,第一安装板421和第二安装板422均设置为两个。其中,两第一安装板421分别固定连接于两侧板12相互远离的侧壁上,两第一安装板421均垂直于侧板12设置,且两第一安装板421位于同一高度。Referring to FIG. 2 , the wire take-
两第二安装板422固定连接于第一理线架22水平方向的两端,第二安装板422平行于第一安装板421,且第二安装板422与第一安装板421一一对应设置。对应设置的第一安装板421和第二安装板422间均固定连接有连接柱423,两连接柱423均水平设置,并相互平行设置。The two
参照图2,第一安装板421和第二安装板422间还水平设置有驱动轴424和收线转轴425,驱动轴424和收线转轴425均设置为两个,并一一对应设置,设置两组驱动轴424和收线转轴425,能够提高钩编机的收线能力。Referring to FIG. 2 , a
驱动轴424的两端分别转动连接于第一安装板421和第二安装板422,第二安装板422远离驱动轴424的一侧固定连接有用于带动驱动轴424转动的收线驱动电机。收线转轴425位于驱动轴424的上方,并靠近驱动轴424设置,当收线转轴425上开始绕卷编织线时,驱动轴424与绕卷有编织线的收线转轴425相抵接,并驱动收线转轴425转动,以继续进行收线作业。The two ends of the
参照图2,驱动轴424的表面加工有防滑纹,以提高驱动轴424与收线转轴425间的摩擦力。驱动轴424通过侧壁驱动收线转轴425的方式,使得收线转轴425受到的驱动力沿轴向的分布较为均匀,从而提高了收线转轴425受力转动时的稳定性。Referring to FIG. 2 , the surface of the
两连接柱423间连接有换向杆426,换向杆426的顶侧沿长度方向均匀设置有多个换向钉4261,换向钉4261竖直设置,并固定连接于换向杆426。编织线经过换向钉4261时,输送方向由垂直于换向杆426的方向转换为平行于换向杆426的方向,以便朝向收线转轴425继续输送。A reversing
本申请实施例针织可变花色圆扁钩编机的实施原理为:The implementation principle of the knitting variable color round flat crochet machine in the embodiment of the present application is:
第一连接齿轮52的设置,能够实现绕线辊414与减速器14间的传动连接或分离,第二连接齿轮54的设置,能够实现压合辊231与绕线辊414间的传动连接或分离。工作人员能够根据编织作业的要求启闭绕线辊414以及压合辊231,以提高钩编机的适应性,使得钩编机在编织不同的编织线时,均具有良好的编织质量。The setting of the first connecting
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The above are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore: all equivalent changes made according to the structure, shape and principle of the present application should be covered within the scope of the present application. Inside.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114134631A (en) * | 2021-12-31 | 2022-03-04 | 上海香海编织机械制造有限公司 | Knitting variable-pattern circular flat crochet machine |
| CN115627582A (en) * | 2022-12-22 | 2023-01-20 | 瑞纳智绝缘材料(苏州)有限公司 | Knitting equipment |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114134631A (en) * | 2021-12-31 | 2022-03-04 | 上海香海编织机械制造有限公司 | Knitting variable-pattern circular flat crochet machine |
| CN114134631B (en) * | 2021-12-31 | 2024-09-06 | 上海香海编织机械制造有限公司 | Knitting variable-color circular flat crochet machine |
| CN115627582A (en) * | 2022-12-22 | 2023-01-20 | 瑞纳智绝缘材料(苏州)有限公司 | Knitting equipment |
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