A kind of covering filament machine of tape handler
Technical field
The invention belongs to field of mechanical technique, relate to a kind of covering filament machine of tape handler.
Background technology
Wrap yarn, also known as wrapped yarn, is a kind of yarn of new structure, and it is with long filament or staple fibre for yarn core, the another kind of long filament of outsourcing or staple fibre sliver.Outsourcing yarn carries out coated to yarn core in a screw fashion.Its feature for bar do even, bulk plentiful, yarn is smooth and filoplume is few, powerful high, little breakage.
Wrap yarn is used for requiring high-elastic knitted fabric, and part is used for woven fabric, is the ideal yarn of high-grade carefully thin hair, linen, jacquard weave double-deck weft-knitted fabric and tricot etc.Wrap yarn all can spin for thick Fine count Yarn, wherein in the majority with stretch yarn, is applicable to weave motion Lingerie, as swimsuit, anorak, lingerie etc.Wrap yarn is according to purposes, and select suitable heart yarn and outsourcing yarn, its brute force is all higher than any one single thread.
A kind of Yarn feeding apparatus for air covering machine is disclosed in patent (CN 2778839 Y), belong to the manufacturing technology field of twisting apparatus, primarily of the mount pad of translator, motor seat board, cover plate, screw, be placed in the driving wheel be connected with motor in mount pad, with the drive of rotating shaft, be placed in that mount pad is outer coaxially with drive respectively has the formations such as groove roller and roller, be connected transmission by driving belt between driving wheel with drive.The utility model arranges two diameter differences on the installing plate in the middle of air-coating silk machine groove roller and roller, rotating speed by controlling motor obtains constant yarn tension, and yarn is stable without play when having groove roller can make work, reasonable in design, can support the use on the multiple twisting apparatus such as air-coating silk machine, can effectively increase work efficiency and yarn quality, but, above-mentioned covering filament machine can not realize many wrap yarns carry out stablizing simultaneously, coated uniformly.
Summary of the invention
The object of the invention is the problems referred to above existed for existing technology, provide a kind of covering filament machine of tape handler, simultaneously technical problem to be solved by this invention how to make two outsourcing yarns be wound around.
Object of the present invention realizes by following technical proposal: a kind of covering filament machine of tape handler, comprise frame, it is characterized in that, described frame is provided with a winding displacement plate, the coated cylinder of several one-levels is arranged on the coated cylinder of secondary above the coated cylinder of described one-level with several, described winding displacement plate is equipped with some yarn cores, described support is also provided with the some coated rotating shafts of one-level and the coated rotating shaft of secondary, the coated rotating shaft of described one-level and the coated rotating shaft of secondary offer through hole one and through hole two respectively, described yarn core is successively through described through hole one and through hole two, the coated cylinder of described secondary is connected with a drive motors one, being provided with one between described drive motors one and the coated cylinder of described secondary can by the transmission mechanism in the power transmission of drive motors one to the coated cylinder of described one-level, on the coated cylinder of described one-level, retracting has one-level wrap yarn, and on the coated cylinder of described secondary, retracting has secondary wrap yarn, and described one-level wrap yarn is all connected with described yarn core with secondary wrap yarn, the covering filament machine of this tape handler also comprises a furling tube, and described support is also provided with a furling mechanism that described furling tube circumference can be driven to rotate, described yarn core is connected with described furling tube.
Operation principle of the present invention is: the yarn core separated from winding displacement plate, as rubber latex thread etc., pass from the through hole one the coated rotating shaft of one-level, the one-level wrap yarn of retracting on the coated cylinder of one-level, as terylene thread etc., this one-level covering filament is connected with yarn core, due to the rotation unwrapping wire of the coated cylinder of one-level and the draw of furling tube, one-level covering filament is wrapped on yarn core uniformly, in like manner, secondary covering filament is also wrapped in the skin of one-level covering filament (certainly uniformly, according to need of production, also more coated cylinder can be set with same principle), the coated cylinder of secondary drives rotation by drive motors one, transmission mechanism is provided with between drive motors one and coated cylinder one, can by the power transmission of drive motors one to the coated cylinder of one-level, the benefit arranging this transmission mechanism is: the coated cylinder of one-level can cylinder synchronous axial system coated with secondary, suitable arranges certain speed discrepancy, to adapt to because the winding of one-level wrap yarn is to the yarn core diameter difference increased, one-level wrap yarn can not only be made like this to be wound around closely evenly, and, secondary wrap yarn also can closely, uniformly be wrapped on yarn core, thus improves the quality of production of this covering filament machine.
In the covering filament machine of above-mentioned a kind of tape handler, described transmission mechanism comprises the wheel one be connected with the output shaft of described drive motors one, described wheel one have cone gear ring one and chain gear ring one, described support is provided with a wheel that can freely rotate two, described wheel two has the cone gear ring two engaged with described cone gear ring one, described wheel two is also provided with flat gear ring one, the coated rotating shaft of described secondary is provided with the flat gear ring two engaged with described flat gear ring one; Described support is provided with a wheel three, described wheel three have chain gear ring two and cone gear ring three, be connected by chain between described chain gear ring two and described chain gear ring one, described support is also provided with a wheel four, described wheel four is provided with the cone gear ring four coordinated with described cone gear ring three, described wheel four is also provided with flat gear ring three, the coated rotating shaft of described one-level is provided with the flat gear ring four engaged with described flat gear ring three.The power of drive motors one by boring gear ring one, cone gear ring two, the peaceful gear ring of flat gear ring one two be passed to the coated cylinder of secondary, simultaneously, the power of drive motors one is also passed to the coated cylinder of one-level by chain gear ring one, chain, chain gear ring two, cone gear ring three, cone gear ring four, the peaceful gear ring of flat gear ring three four, the coated cylinder of one-level and the coated cylinder of secondary all have drive motors one driving, and all adopt the mode of gear to transmit therebetween, the transmitting accuracy of rotating speed can be ensured, enable the coated cylinder of one-level and the coated cylinder of secondary synchronous.
In the covering filament machine of above-mentioned a kind of tape handler, the diameter of described flat gear ring four is less than the diameter of described flat gear ring three; Described cone gear ring one is identical with the diameter of cone gear ring two; The diameter of the peaceful gear ring of described flat gear ring one two is identical; Described chain gear ring one is identical with the diameter of chain gear ring two.Due to the yarn core diameter being wound with one-level wrap yarn be comparatively wound around one-level wrap yarn before increase to some extent, change to the impact being wound around the winding uniformity that one-level wrap yarn brings for eliminating by yarn core diameter, in other drive disk assembly sizes all under identical prerequisite, the diameter of flat gear ring four is slightly less than the diameter of flat gear ring three, thus makes one-level wrap yarn also can be wrapped on yarn core uniformly.
In the covering filament machine of above-mentioned a kind of tape handler, described furling mechanism comprises the support bar set firmly on the bracket, described support bar is installed with a bracket, described bracket is provided with a screw rod, described support bar is fixedly installed a drive motors two, the output shaft of described drive motors two is connected with described screw rod; Described screw rod is equipped with several nuts, described nut is connected mutually with a supporting plate, described supporting plate is fixedly installed a drive motors three, and the output shaft of described drive motors three is connected with described furling tube.Drive motors two is connected with a controller, controller includes delay circuit and sense of current commutation circuit, can the rotation direction of intermittent change drive motors two, thus, nut is moved around on screw rod, the supporting plate be connected mutually with nut carries drive motors three, and drive motors three drives receives spool turns, and coated good yarn core can uniformly around on furling tube.
In the covering filament machine of above-mentioned a kind of tape handler, the output shaft of described drive motors one, drive motors two and drive motors three is provided with accumulation of energy weight.For most wrap yarn manufacturing enterprise, unexpected power failure, great puzzlement is brought to them in capital, the irregular stop motion of each drive disk assembly milli, wrap yarn is relaxed instantaneously, each wrap yarn is tied a knot, it is uneven to be wound around, it is unequal to furl, and causes this batch of product to become waste product or substandard products, causes the loss on larger financial resources and manpower; In this covering filament machine, the output shaft of drive motors one, drive motors two and drive motors three is provided with accumulation of energy weight, diameter and the thickness of this accumulation of energy weight are all larger, when drive motors rotates, larger kinetic energy can be stored, when having a power failure, due to the effect of inertia force, the kinetic energy that these accumulation of energys are heavily gone up discharges uniformly, and yarn core, one-level wrap yarn and secondary wrap yarn all can have been continued corresponding " one's work " after a loss of power, until the heavy kinetic energy release of accumulation of energy completely.
In the covering filament machine of above-mentioned a kind of tape handler, a lead frame be fixed on support is provided with between described furling tube and the coated cylinder of secondary, the lower end of described lead frame is provided with guide wheel and guide rod one, the upper end of described lead frame is provided with wire guide one, described yarn core is successively through described guide wheel and wire guide one, described guide rod one offers wire guide two, and described secondary wrap yarn is through wire guide two; Described support is also provided with a guide rod two, described guide rod two offers wire guide three, described one-level wrap yarn is through described wire guide three.The yarn core that wire guide on guide wheel and guide rod one is covered to complete for a pair draws, and can be wrapped on furling tube uniformly; Because the coated cylinder of one-level and the coated cylinder of secondary are all with higher rotational speed, for preventing one-level wrap yarn and the phenomenon of tiing a knot occurring between secondary wrap yarn and yarn core, support arranges guide rod two, one-level wrap yarn passes the wire guide three on guide rod two, to prevent from tiing a knot between one-level wrap yarn and yarn core; The lower end of lead frame is provided with guide rod one, and secondary wrap yarn, through the wire guide two on guide rod one, prevents from tiing a knot between secondary wrap yarn and yarn core.
Compared with prior art, the present invention has the following advantages:
1, the power of drive motors one by boring gear ring one, cone gear ring two, the peaceful gear ring of flat gear ring one two are passed to the coated cylinder of secondary, simultaneously, the power of drive motors one is also passed to the coated cylinder of one-level by chain gear ring one, chain, chain gear ring two, cone gear ring three, cone gear ring four, the peaceful gear ring of flat gear ring three four, the coated cylinder of one-level and the coated cylinder of secondary all have drive motors one driving, and all adopt the mode of gear to transmit therebetween, the transmitting accuracy of rotating speed can be ensured, enable the coated cylinder of one-level and the coated cylinder of secondary synchronous.
2, in this covering filament machine, the output shaft of drive motors one, drive motors two and drive motors three is provided with accumulation of energy weight, diameter and the thickness of this accumulation of energy weight are all larger, when drive motors rotates, larger kinetic energy can be stored, when having a power failure, due to the effect of inertia force, the kinetic energy that these accumulation of energys are heavily gone up discharges uniformly, and yarn core, one-level wrap yarn and secondary wrap yarn all can have been continued corresponding " one's work " after a loss of power, until the heavy kinetic energy release of accumulation of energy completely.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of this covering filament machine.
Fig. 2 is the sectional view of the coated cylinder of one-level.
Fig. 3 is the structural representation of transmission mechanism in this covering filament machine.
Fig. 4 is the structural representation of furling mechanism in this covering filament machine.
Fig. 5 is the syndeton schematic diagram in this covering filament machine between drive motors two and screw rod.
Fig. 6 is the structural representation of lead frame in this covering filament machine.
In figure, a, drive motors one; B, drive motors two; C, drive motors three; 1, support; 2, winding displacement plate; 31, the coated cylinder of one-level; 32, the coated cylinder of secondary; 33, the coated rotating shaft of one-level; 34, the coated rotating shaft of secondary; 35, through hole one; 36, through hole two; 41, yarn core; 42, one-level wrap yarn; 43, secondary wrap yarn; 5, transmission mechanism; 51, one is taken turns; 52, two are taken turns; 53, three are taken turns; 54, four are taken turns; 5a, cone gear ring one; 5b, cone gear ring two; 5c, cone gear ring three; 5d, cone gear ring four; 5e, flat gear ring one; 5f, flat gear ring two; 5g, flat gear ring three; 5h, flat gear ring four; 5i, chain gear ring one; 5j, chain gear ring two; 5k, chain; 6, furling mechanism; 61, furling tube; 62, support bar; 63, bracket; 64, screw rod; 65, nut; 66, supporting plate; 7, accumulation of energy weight; 81, lead frame; 82, guide wheel; 83, guide rod one; 84, guide rod two; 85, wire guide one; 86, wire guide two; 87, wire guide three.
Detailed description of the invention
Be below specific embodiments of the invention and by reference to the accompanying drawings, technical scheme of the present invention is further described, but the present invention be not limited to these embodiments.
As shown in figures 1 and 3, a kind of covering filament machine of tape handler, comprise frame, frame is provided with a winding displacement plate 2, the coated cylinder of several one-levels 31 is arranged on the coated cylinder 32 of secondary above the coated cylinder of one-level 31 with several, winding displacement plate 2 is equipped with some yarn cores 41, support is also provided with the some coated rotating shafts of one-level 33 and the coated rotating shaft 34 of secondary, the coated rotating shaft of one-level 33 and the coated rotating shaft 34 of secondary offer through hole 1 and through hole 2 36 respectively, yarn core 41 is successively through through hole 1 and through hole 2 36, the coated cylinder 32 of secondary is connected with drive motors one a, being provided with one between drive motors one a and the coated cylinder of secondary 32 can by the power transmission of drive motors one a to the transmission mechanism 5 on the coated cylinder 31 of one-level, on the coated cylinder 31 of one-level, retracting has one-level wrap yarn 42, and on the coated cylinder 32 of secondary, retracting has secondary wrap yarn 43, and one-level wrap yarn 42 is all connected with yarn core 41 with secondary wrap yarn 43, this covering filament machine also comprises a furling tube 61, and support is also provided with a furling mechanism 6 that furling tube 61 circumference can be driven to rotate, yarn core 41 is connected with furling tube 61.
As shown in Figure 1, Figure 2 and Figure 3, the wheel 1 that the output shaft that transmission mechanism 5 comprises cylinder 32a coated with secondary is connected, take turns on one 51 and there is cone gear ring one 5a and chain gear ring one 5i, support is provided with a wheel that can freely rotate 2 52, take turns cone gear ring two 5b having on 2 52 and engage with cone gear ring one 5a, take turns on 2 52 and be also provided with flat gear ring one 5e, the coated rotating shaft of secondary 34 is provided with flat gear ring two 5f engaged with flat gear ring one 5e, support is provided with a wheel 3 53, take turns on 3 53 and there is chain gear ring two 5j and cone gear ring three 5c, be connected by chain 5k between chain gear ring two 5j with chain gear ring one 5i, support is also provided with a wheel 4 54, take turns 4 54 to be provided with and cone gear ring four 5d boring gear ring three 5c and coordinate, take turns on 4 54 and be also provided with flat gear ring three 5g, the coated rotating shaft of one-level 33 is provided with flat gear ring four 5h engaged with flat gear ring three 5g, the power of the coated cylinder 32a of secondary is by boring gear ring one 5a, cone gear ring two 5b, flat gear ring one 5e peace gear ring two 5f is passed to the coated cylinder 32 of secondary, simultaneously, the power of the coated cylinder 32a of secondary is also by chain gear ring one 5i, chain 5k, chain gear ring two 5j, cone gear ring three 5c, cone gear ring four 5d, flat gear ring three 5g peace gear ring four 5h is passed to the coated cylinder 31 of one-level, the coated cylinder of one-level 31 and the coated cylinder of secondary 32 all have the coated cylinder 32a of secondary to drive, and all adopt the mode of gear to transmit therebetween, the transmitting accuracy of rotating speed can be ensured, make the coated cylinder of one-level 31 and the coated cylinder of secondary 32 can be synchronous.
The diameter of flat gear ring four 5h is less than the diameter of flat gear ring three 5g; Cone gear ring one 5a is identical with the diameter of cone gear ring two 5b; The diameter of flat gear ring one 5e peace gear ring two 5f is identical; Chain gear ring one 5i is identical with the diameter of chain gear ring two 5j, increase to some extent before because yarn core 41 diameter being wound with one-level wrap yarn 42 is comparatively wound around one-level wrap yarn 42, change to the impact being wound around the winding uniformity that one-level wrap yarn 42 brings for eliminating by yarn core 41 diameter, in other drive disk assembly sizes all under identical prerequisite, the diameter of flat gear ring four 5h is slightly less than the diameter of flat gear ring three 5g, thus one-level wrap yarn 42 also can be wrapped on yarn core 41 uniformly.
As shown in Fig. 1, Fig. 4, Fig. 5 and Fig. 6, furling mechanism 6 comprises the support bar 62 be installed on support, support bar 62 is installed with a bracket 63, bracket 63 is provided with a screw rod 64, support bar 62 is fixedly installed drive motors two b, the output shaft of drive motors two b is connected with screw rod 64; Screw rod 64 is equipped with several nuts 65, nut 65 is connected mutually with a supporting plate 66, and supporting plate 66 is fixedly installed drive motors three c, the output shaft of drive motors three c is connected with furling tube 61.Drive motors two b is connected with a controller, controller includes delay circuit and sense of current commutation circuit, can the rotation direction of intermittent change drive motors two b, thus, nut 65 can be moved around on screw rod 64, the supporting plate 66 be connected mutually with nut 65 carries drive motors three c, and drive motors three c drives and receives spool turns, and coated good yarn core 41 can uniformly around on furling tube 61.
As shown in Figure 1, the output shaft of the coated cylinder 32a of secondary, drive motors two b and drive motors three c is provided with accumulation of energy and weighs 7, for most wrap yarn manufacturing enterprise, unexpected power failure, all can bring great puzzlement to them, the irregular stop motion of each drive disk assembly milli, wrap yarn is relaxed instantaneously, each wrap yarn is tied a knot, it is uneven to be wound around, it is unequal to furl, and causes this batch of product to become waste product or substandard products, causes the loss on larger financial resources and manpower; In this covering filament machine, the output shaft of the coated cylinder 32a of secondary, drive motors two b and drive motors three c is provided with accumulation of energy and weighs 7, this accumulation of energy weigh 7 diameter and thickness all larger, when drive motors rotates, larger kinetic energy can be stored, when having a power failure, due to the effect of inertia force, the kinetic energy that these accumulation of energys weigh on 7 discharges uniformly, yarn core 41, one-level wrap yarn 42 and secondary wrap yarn 43 all can be continued corresponding " one's work " after a loss of power, until accumulation of energy weighs 7 kinetic energy releases completely.
As Fig. 1, as 4, shown in Fig. 5 and Fig. 6, a lead frame 81 be fixed on support is provided with between furling tube 61 and the coated cylinder 32 of secondary, the lower end of lead frame 81 is provided with guide wheel 82 and guide rod 1, the upper end of lead frame 81 is provided with wire guide 1, yarn core 41 is successively through guide wheel 82 and wire guide 1, guide rod 1 offers wire guide 2 86, secondary wrap yarn 43 is through wire guide 2 86; Support is also provided with a guide rod 2 84, guide rod 2 84 offers wire guide 3 87, one-level wrap yarn 42 is through wire guide 3 87, and the wire guide 1 on guide wheel 82 and guide rod 1 draws the yarn core 41 be covered to complete, and can be wrapped in uniformly on furling tube 61; Because the coated cylinder of one-level 31 and the coated cylinder of secondary 32 are all with higher rotational speed, for preventing one-level wrap yarn 42 and the phenomenon of tiing a knot occurring between secondary wrap yarn 43 and yarn core 41, support arranges guide rod 2 84, one-level wrap yarn 42 passes the wire guide 3 87 on guide rod 2 84, to prevent from tiing a knot between one-level wrap yarn 42 and yarn core 41; The lower end of lead frame 81 is provided with guide rod 1, and secondary wrap yarn 43, through the wire guide 2 86 on guide rod 1, prevents from tiing a knot between secondary wrap yarn 43 and yarn core 41.
Operation principle of the present invention is: the yarn core 41 separated from winding displacement plate 2, as rubber latex thread etc., pass from the through hole 1 the coated rotating shaft 33 of one-level, the one-level wrap yarn 42 of retracting on the coated cylinder 31 of one-level, as terylene thread etc., this one-level covering filament is connected with yarn core 41, due to the rotation unwrapping wire of the coated cylinder 31 of one-level and the draw of furling tube 61, one-level covering filament is wrapped on yarn core 41 uniformly, in like manner, secondary covering filament is also wrapped in the skin of one-level covering filament (certainly uniformly, according to need of production, also more coated cylinder can be set with same principle), the coated cylinder of secondary 32 is driven by the coated cylinder 32a of secondary and rotates, transmission mechanism 5 is provided with between secondary coated cylinder 32a and coated cylinder one, can by the power transmission of coated for secondary cylinder 32a to the coated cylinder 31 of one-level, the benefit arranging this transmission mechanism 5 is: the coated cylinder of one-level 31 can with secondary coated cylinder 32 synchronous axial system, suitable arranges certain speed discrepancy, to adapt to because the winding of one-level wrap yarn 42 is to yarn core 41 diameter difference increased, one-level wrap yarn 42 can not only be made like this to be wound around closely evenly, and, secondary wrap yarn 43 also can be wrapped on yarn core 41 closely, uniformly, thus improves the quality of production of this covering filament machine.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various amendment or supplement or adopt similar mode to substitute to described specific embodiment, but can't depart from spirit of the present invention or surmount the scope that appended claims defines.