CN101980406B - Method for manufacturing electric connector terminal - Google Patents

Method for manufacturing electric connector terminal Download PDF

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Publication number
CN101980406B
CN101980406B CN201010504699A CN201010504699A CN101980406B CN 101980406 B CN101980406 B CN 101980406B CN 201010504699 A CN201010504699 A CN 201010504699A CN 201010504699 A CN201010504699 A CN 201010504699A CN 101980406 B CN101980406 B CN 101980406B
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terminal
polyphone
electric connector
manufacturing approach
groove
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CN101980406A (en
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王永福
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LOTES PRECISION ELECTRONIC (SUZHOU) CO Ltd
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LOTES PRECISION ELECTRONIC (SUZHOU) CO Ltd
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Abstract

The invention discloses a method for manufacturing an electric connector terminal, which comprises the following steps of: 1, supplying a sheet metal and forming a material tape by punching and baiting, wherein a plurality of first series connection parts and a plurality of second series connection parts are arranged at intervals from the material tape to the upside, the first series connection parts are lower than the second series connection parts, the upside of each first series connection part is connected with a first terminal, and the upside of each second series connection part is connected with a second terminal; 2, punching a first pre-breaking slot on each first series connection part and each second series connection part from a first height, and punching a second pre-breaking slot on each second series connection part from a second height, wherein the joint of the first terminal and the first series connection parts is used as the first height and the joint of the second terminal and the second series connection parts is used as the second height; 3, cutting all first pre-breaking slots from the first height to separate all first terminals from the first series connection parts and to separate the second series connection parts from the material tape; and 4, cutting all second pre-breaking slots from the second height to separate all the second terminals from the second series connection parts.

Description

The manufacturing approach of electric connector terminal
[technical field]
The present invention relates to a kind of manufacturing approach of terminal, particularly a kind of manufacturing approach of the connector terminals in order to the plant electronic cards.
[background technology]
As everyone knows, terminal is as the medium of signal of telecommunication transmission, and its effect is that the signal of telecommunication with an end is sent to the other end, makes two ends form a path.The opinion with electric connector, its terminal that is provided with is that an electronic component is electrically connected on the circuit board.
At present, the way that industry is general is that punching press forms a kind of terminal on a strip.When if this electric connector need be installed the terminal of two kinds of difformity specifications, then need adopt two molds to come these two kinds of terminals of moulding respectively, thereby increase the mould development expense, and then improve production cost.
For addressing the above problem, the follow-up manufacturing approach of developing another kind of electric connector terminal again, it uses two kinds of different terminals of a mold moulding on a strip.Planform difference because of two kinds of said terminals; Make these two kinds of said terminals be connected in said strip with different height; Thereby cause said strip of when material folding frangible and cause said terminal distortion not, cause said terminal to receive meaningless damage, thereby might influence normally the carrying out of said terminal successive process (be difficult for during such as said terminal assembling to hole etc.); Expend unnecessary man-hour and increased, also reduced production efficiency.
To the existing defective of the manufacturing approach of above electric connector terminal, the experience that this creator combines self research and development and makes, active research, improvement create a kind of manufacturing approach of new electric connector terminal, to overcome the problems referred to above.
[summary of the invention]
To the variety of problems that background technology faced; The object of the present invention is to provide a kind of manufacturing approach of electric connector terminal, it is connected with a plurality of terminals of two kinds of different sizes on a strip, can on a strip, use a mold to produce two kinds of different terminals; Electric connector is once assembled two kinds of different terminals; Make that the assembling minimizing in man-hour of electric connector is half the, reduced mould development expense and production cost again, improved production efficiency; Utilize first to prejudge groove and second and prejudge groove and carry out priority folding material; To avoid the electric connector terminal strip directly to roll over when material discontinuity equalization and cause the terminal distortion, can solve the problem that the company material place of electric connector terminal strip has differing heights to cause strip to fracture together again.
To achieve these goals, in the present invention to adopt following technical scheme:
A kind of manufacturing approach of electric connector terminal; It is characterized in that; May further comprise the steps: step 1: a sheet metal is provided, forms a strip, upwards arrange a plurality of first polyphone portions and a plurality of second polyphone portion of being provided with at interval by said strip through bar stock cutting by punching; And the height of the said first polyphone portion is lower than the said second polyphone portion; The top of the said first polyphone portion is connected to form a first terminal, and the top of the said second polyphone portion is connected to form one second terminal, and said the first terminal and said second terminal form a main part respectively; Said second terminal is provided with one second linking arm from its said main part extension, and said second linking arm just part is positioned at below the said main part of said the first terminal; Step 2: the connecting place with said the first terminal and said first polyphone portion top is first height; Highly the said first polyphone portion and the said second polyphone portion being carried out punching out from first forms first and prejudges groove; Connecting place with said second terminal and said second polyphone portion top is second height, highly the said second polyphone portion is carried out punching out formation second from second and prejudges groove; Step 3: highly each said first is prejudged groove and cut from first, the said first polyphone part of each said the first terminal and below is left, and the said second polyphone portion is separated with the said strip of below; Step 4: highly each said second is prejudged groove and cut from second, the said second polyphone part of each said second terminal and below is left.
Compared with prior art; The manufacturing approach of electric connector terminal of the present invention through in the said polyphone of each of said strip portion first highly the place be provided with said first and prejudge groove; And highly locate to be provided with said second in second of the said second polyphone portion and prejudge groove; Prejudge groove and successively cut thereby prejudge groove and said second, thereby avoid said terminal to take place because of discontinuity equalization causes the situation of said terminal distortion to said first; And be connected with the said terminal of two kinds of different sizes on the said strip; On a said strip, use a mold can produce two kinds of different said terminals simultaneously; Said electric connector one-shot forming two row's stitch; Man-hour has been saved half in assembling, has reduced mould development expense and manufacturing cost again, has improved production efficiency.
Your juror can all further understanding and understanding can be arranged for ease of, and to combine embodiment and accompanying drawing to elaborate the object of the invention, shape, structure, characteristic and effect thereof.
[description of drawings]
Fig. 1 is the floor map after the electric connector terminal moulding of the present invention;
Fig. 2 establishes the floor map of prejudging behind the groove for electric connector terminal of the present invention dashes;
Fig. 3 is the floor map of the present invention's one terminal group;
Fig. 4 is the floor map of two-terminal group of the present invention;
Fig. 5 is the assembled relation sketch map of electric connector terminal of the present invention and insulating body;
Fig. 6 assembles the cutaway view after cooperating for two-terminal group of the present invention with insulating body;
Fig. 7 is the cutaway view behind the two-terminal group cracking-off strip of the present invention;
The cutaway view of Fig. 8 after for two-terminal group cracking-off polyphone of the present invention portion.
The drawing reference numeral of embodiment:
Strip 1 first is prejudged groove 11 second and is prejudged groove 12
The 3rd prejudges 21 second polyphone portions 22 of groove 13 first polyphone portions
The first terminal 31 second terminals 32 main parts 33
Contact site 34 contact-making surfaces 341 first linking arms 35
Second linking arm, 36 welding foots, 37 salient points 38
The 3rd terminal 41 the 4th terminal 42 insulating bodies 5
Slot 51 accepting grooves 52 spacer blocks 53
[embodiment]
Be described further below in conjunction with accompanying drawing and specific embodiment manufacturing approach electric connector terminal of the present invention.
The manufacturing approach of electric connector terminal of the present invention has the following steps:
Step 1: a sheet metal is provided, sees also Fig. 1, form a strip 1 through bar stock cutting by punching, upwards arranged at interval by said strip 1 and be provided with a plurality of first polyphone portions 21 and a plurality of second polyphone portions 22, the height of the said first polyphone portion 21 is lower than the said second polyphone portion 22.The top of the said first polyphone portion 21 is connected to form a first terminal 31; The top of the said second polyphone portion 22 is connected to form one second terminal 32; Said the first terminal 31 forms a main part 33 respectively with said second terminal 32; Said second terminal 32 is provided with one second linking arm 36 from its said main part 33 extensions, and said second linking arm 36 just partly is positioned at said main part 33 belows of said the first terminal 31.
Said the first terminal 31 is arranged on the said strip 1 by certain intervals with said second terminal 32; Promptly according to said the first terminal 31, said second terminal 32, said the first terminal 31 ... Sequence arrangement, and an every adjacent successively said the first terminal 31 and said second terminal, 32 compositions, one terminal group.
Said the first terminal 31 has extended upward a contact site 34 from its said main part 33 respectively with said second terminal 32, and the contact-making surface 341 of the said contact site 34 of each said terminal group is provided with in opposite directions.
In each said terminal group, said the first terminal 31 is extended with one first linking arm 35 downwards from its said main part 33, and the least significant end of said first linking arm 35 links to each other with the said first polyphone portion 21.Said second linking arm 36 is
Figure DEST_PATH_RE-GSB00000804233000041
shape; And said second linking arm 36 just partly is positioned at said main part 33 belows of said the first terminal 31, and the said second polyphone portion 22 connects the said main part 33 of said second terminal 32.
Said the first terminal 31 is provided with a welding foot 37 that is vertically connected at said first linking arm 35, and said second terminal 32 is provided with a welding foot 37 that is vertically connected at said second linking arm, 36 least significant ends.In each said terminal group; The said welding foot 37 of the said welding foot 37 of said the first terminal 31 and said second terminal 32 is between said first polyphone portion 21 and the said second polyphone portion 22; The said welding foot 37 of said the first terminal 31 is lower than the said welding foot 37 of said second terminal 32, and the free end of the said welding foot 37 of said second terminal 32 is towards the said second polyphone portion 22.
One side of each said main part 33 convexes with a salient point 38, and said salient point 38 is positioned on the direction that parallels with said strip 1.And in each said terminal group, the said salient point 38 of said the first terminal 31 is opposing to setting with the said salient point 38 of said second terminal 32.
Step 2: see also Fig. 2; Connecting place with said the first terminal 31 and the said first polyphone portion 21 tops is first height; Highly said first polyphone portion 21 and the said second polyphone portion 22 are carried out punching out from first, be used to form in each said first polyphone portion 21 and the said second polyphone portion 22 one first and prejudge groove 11; Connecting place with said second terminal 32 and the said second polyphone portion 22 tops is second height again, highly the said second polyphone portion 22 is carried out punching out from second, is used to form in each said second polyphone portion 22 one second and prejudges groove 12; Said strip 1 also between every two adjacent said terminal group punching out 1 the 3rd prejudge groove 13.
Said first prejudges groove 11, said second prejudges groove 12 and the said the 3rd and prejudges the two relative V-shaped grooves that groove 13 is two-sided punching presses.
See also Fig. 3, prejudge groove 13 to the said the 3rd and cut, so that every adjacent said two-terminal component leaves.
Step is made the 3rd terminal 41 and the 4th terminal 42 on another sheet metal according to the method described above.
See also Fig. 4, last figure is illustrated as said the first terminal 31 and said second terminal 32, and figure below is illustrated as said the 3rd terminal 41 and said the 4th terminal 42.Said the 3rd terminal 41 is roughly the same with said the first terminal 31 structures, and difference is: the said welding foot 37 of said the 3rd terminal 41 with respect to the said welding foot 37 of said the first terminal 31 further from said strip 1; Said the 4th terminal 42 is roughly the same with said second terminal, 32 structures, and difference is: the said welding foot 37 of said the 4th terminal 42 with respect to the said welding foot 37 of said second terminal 32 further from said strip 1.
See also Fig. 5, an insulating body 5 further is provided, said insulating body 5 front faces are offered a slot 51 (as shown in Figure 6).Said insulating body 5 has two sidewalls, and said sidewall spacers is provided with a plurality of accepting grooves 52 that run through said insulating body 5 front faces and rear surface.Each said accepting groove 52 is row's setting up and down in said insulating body 5, separated by a spacer block 53 districts between the said upper and lower accepting groove 52; The one said terminal group that will comprise a said the first terminal 31 and said second terminal 32 is inserted corresponding said accepting groove 52 from said insulating body 5 rear surfaces; Said main part 33 is clasped with the buckle structure of said spacer block 53 mutually; Said salient point 38 and said accepting groove 52 inwall interference engagement are so that said the first terminal 31 is fixed in corresponding said accepting groove 52 with said second terminal 32; The one said terminal group that will comprise said the 3rd terminal 41 and said the 4th terminal 42 is again inserted corresponding said accepting groove 52 from said insulating body 5 rear surfaces; Said main part 33 is clasped with the buckle structure of said spacer block 53 mutually; Said salient point 38 and said accepting groove 52 inwall interference engagement are so that said the 3rd terminal 41 is fixed in corresponding said accepting groove 52 with said the 4th terminal 42; The one said terminal group that then will comprise a said the first terminal 31 and the said second terminal 32 said insulating body 5 of packing in the same way ... By that analogy.
See also Fig. 6, on the longitudinally of said slot 51, the said welding foot 37 of said the first terminal 31, said second terminal 32, said the 3rd terminal 41 and said the 4th terminal 42 is four rows and arranges.
Step 3: see also Fig. 7; Highly each said first is prejudged groove 11 and cut from first; Each said the first terminal 31 and said the 3rd terminal 41 are separated with the said first polyphone portion 21 of below, and the said second polyphone portion 22 is separated with the said strip 1 of below;
Step 4: see also Fig. 8, highly each said second is prejudged groove 12 and cut, each said second terminal 32 and said the 4th terminal 42 are separated with the said second polyphone portion 22 of below from second.
In sum, the manufacturing approach of electric connector terminal of the present invention has following beneficial effect:
The present invention in the said polyphone of each of said strip portion first highly the place be provided with said first and prejudge groove; And be provided with said second in the junction of the said main part of each said second terminal and the said second polyphone portion and prejudge groove; Prejudging groove and said second to said first prejudges groove and successively cuts; Thereby make said strip when the folding material, be folded down and avoid said terminal to be out of shape easily; And then reduce the meaningless damage of said terminal, and make said terminal successive process normally carry out (during easily to hole etc.) like said terminal assembling, improve the production efficiency of electric connector terminal.
2. the manufacturing approach of electric connector terminal of the present invention can only use a mold to produce two kinds of different terminals simultaneously; Electric connector is once assembled two kinds of different terminals; Make that the assembling minimizing in man-hour of electric connector is half the; And saved mould development expense and towards expenses of labour, thereby improved the quality demand of product, and then reduced the manufacturing cost of electric connector terminal.
3. because prejudging groove, said first in the manufacturing approach of electric connector terminal of the present invention be positioned at same straight line; And the said second polyphone portion is positioned at same straight line, so said connector terminals strip can be beneficial to machine operation when rolling over the material operation; Realize automated job, thereby promote production capacity.
Above-mentioned explanation is the detailed description to the preferable possible embodiments of the present invention; But embodiment is not in order to limit patent claim of the present invention; Equal variation that all disclosed technical spirits are accomplished down or modification change all should belong to claim that the present invention is contained.

Claims (10)

1. the manufacturing approach of an electric connector terminal is characterized in that, may further comprise the steps:
Step 1 a: sheet metal is provided; Form a strip through bar stock cutting by punching; By said strip upwards at interval row be provided with a plurality of first polyphone portions and a plurality of second polyphone portion, and the height of the said first polyphone portion is lower than the said second polyphone portion, the top of the said first polyphone portion is connected to form a first terminal; The top of the said second polyphone portion is connected to form one second terminal; Said the first terminal and said second terminal form a main part respectively, and said second terminal is provided with one second linking arm from its said main part extension, and said second linking arm just part is positioned at below the said main part of said the first terminal;
Step 2: the connecting place with said the first terminal and said first polyphone portion top is first height; Highly the said first polyphone portion and the said second polyphone portion being carried out punching out from first forms first and prejudges groove; Connecting place with said second terminal and said second polyphone portion top is second height, highly the said second polyphone portion is carried out punching out formation second from second and prejudges groove;
Step 3: highly each said first is prejudged groove and cut from first, the said first polyphone part of each said the first terminal and below is left, and the said second polyphone portion is separated with the said strip of below;
Step 4: highly each said second is prejudged groove and cut from second, the said second polyphone part of each said second terminal and below is left.
2. the manufacturing approach of electric connector terminal as claimed in claim 1; It is characterized in that: the said the first terminal of step 1 and said second terminal are arranged on the said strip by certain intervals, and an every adjacent successively said the first terminal and said second terminal formed a terminal group.
3. the manufacturing approach of electric connector terminal as claimed in claim 2; It is characterized in that: said the first terminal and said second terminal have extended upward a contact site from its said main part respectively, and the contact-making surface of the said contact site of each said terminal group is provided with in opposite directions.
4. the manufacturing approach of electric connector terminal as claimed in claim 2 is characterized in that: groove is prejudged in the punching out 1 the 3rd between every adjacent said two-terminal group of the said strip of step 2.
5. the manufacturing approach of electric connector terminal as claimed in claim 1, it is characterized in that: said the first terminal is extended with one first linking arm downwards from its said main part, and the least significant end of said first linking arm links to each other with the said first polyphone portion.
6. the manufacturing approach of electric connector terminal as claimed in claim 5, it is characterized in that: said the first terminal is provided with a welding foot that is vertically connected at said first linking arm, and said welding foot is between said first polyphone portion and the said second polyphone portion.
7. the manufacturing approach of electric connector terminal as claimed in claim 1, it is characterized in that: said second linking arm is
Figure FSB00000804232900011
Figure FSB00000804232900012
shape.
8. the manufacturing approach of electric connector terminal as claimed in claim 1, it is characterized in that: the said second polyphone portion connects the said main part of said second terminal.
9. the manufacturing approach of electric connector terminal as claimed in claim 1; It is characterized in that: said second terminal is provided with a welding foot that is vertically connected at said second linking arm; The free end of said welding foot is towards the said second polyphone portion, and said welding foot is between said first polyphone portion and the said second polyphone portion.
10. the manufacturing approach of electric connector terminal as claimed in claim 1; It is characterized in that: the said main part of said the first terminal and said second terminal is provided with salient point, and the said salient point of said the first terminal and the said salient point of said second terminal are opposing to setting.
CN201010504699A 2010-10-08 2010-10-08 Method for manufacturing electric connector terminal Active CN101980406B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW201234725A (en) * 2011-02-01 2012-08-16 Lin Young Electronic Co Ltd Single/double row pins semifinishing impressiom material belt and fabricating method of electronic component
CN103855581B (en) * 2012-12-04 2017-08-22 深圳市长盈精密技术股份有限公司 Making method for electric connector
CN103768709A (en) * 2014-01-21 2014-05-07 中国科学院半导体研究所 Electrode pin header used for assembling nerve-cell microelectrode array
CN107470456B (en) * 2017-09-28 2023-10-13 深圳市长盈精密技术股份有限公司 Method for manufacturing reed material belt
CN111874442B (en) * 2020-06-11 2022-06-17 苏州富强科技有限公司 Material area convenient to material loading

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CN2184272Y (en) * 1994-01-13 1994-11-30 蔡添庆 Improved printed circuit board connector
CN2319938Y (en) * 1997-12-26 1999-05-19 詹文财 Terminal sheet improvement of flexible circuit board or creel connector
CN2319937Y (en) * 1997-12-26 1999-05-19 詹文财 Terminal sheet improvement of computer connector
CN1301070A (en) * 1999-12-23 2001-06-27 富士康(昆山)电脑接插件有限公司 Raw material band of terminals and method for producing terminals
CN101950908A (en) * 2010-09-14 2011-01-19 番禺得意精密电子工业有限公司 Method for breaking terminal material tape combination

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JP2009158169A (en) * 2007-12-25 2009-07-16 Alps Electric Co Ltd Manufacturing method of lead block for rotating connector

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2184272Y (en) * 1994-01-13 1994-11-30 蔡添庆 Improved printed circuit board connector
CN2319938Y (en) * 1997-12-26 1999-05-19 詹文财 Terminal sheet improvement of flexible circuit board or creel connector
CN2319937Y (en) * 1997-12-26 1999-05-19 詹文财 Terminal sheet improvement of computer connector
CN1301070A (en) * 1999-12-23 2001-06-27 富士康(昆山)电脑接插件有限公司 Raw material band of terminals and method for producing terminals
CN101950908A (en) * 2010-09-14 2011-01-19 番禺得意精密电子工业有限公司 Method for breaking terminal material tape combination

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