CN101973015B - Car cushion skeleton assembling device and assembling method thereof - Google Patents
Car cushion skeleton assembling device and assembling method thereof Download PDFInfo
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- CN101973015B CN101973015B CN2010102803891A CN201010280389A CN101973015B CN 101973015 B CN101973015 B CN 101973015B CN 2010102803891 A CN2010102803891 A CN 2010102803891A CN 201010280389 A CN201010280389 A CN 201010280389A CN 101973015 B CN101973015 B CN 101973015B
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Abstract
The invention provides a car cushion skeleton assembling device which is applied to the technical field of car seats. The invention also relates to an assembling method of a car cushion skeleton. A device platform (2) of the car cushion skeleton assembling device is arranged on a device base (1), a device bracket (3) is connected with the device base (1), a pressure control device (4) is arranged on the device bracket (3) and is in a structure which is positioned above the device platform and can move up and down, a press head (5) is arranged on the pressure control device (4), and the pressure control device (4) is connected with a switch (6). The structure and the assembling method only need one operator, increase assembling efficiency, save manpower at the same time and obviously reduce the labor intensity of the operator.
Description
Technical field
The present invention relates to the automotive seat technical field, in particular, relate to a kind of seat cushions skeleton assembly equipment; The present invention also relates to a kind of assembly method of seat cushions skeleton simultaneously.
Background technology
The automotive seat seat cushion is that the seat cushion foam by seat cushion framework assembly and zone face cover assembles.In the assembling process, need be bumped into the seat cushion framework assembly in the grooving at the seat cushion foam back side after, the buckle with the face shield all directions snaps on the seat cushion framework again.Because whole assembling process all needs the seat cushion foam to be in compressive state, and buckle is distributed on the four edges, and not only labour intensity had been greatly but also loaded down with trivial details in assembly work.Common seat cushions assembly method is with manual or air press the seat cushion framework assembly to be pressed into the seat cushion foam, Yi Bian buckle is installed respectively or by four-player buckle is installed respectively by people four limits then.The following shortcoming of this kind equipment ubiquity: 1. the seat cushion foam profiles is a streamlined, is difficult to accurately location.After general seat cushion foam was pressed onto the position, the seat cushion foam can not move.If press partially then can cause four limit degrees of tightness to differ, both be not easy to installed surface cover buckle, possibly cause the assembling back crooked defective again; 2. because after compression put in place, the seat cushion foam can not move, if people assembling then need walk four limits respectively and could accomplish, labour intensity is very big; If install respectively on four-player four limits, though intensity is little, production efficiency is very low.
Summary of the invention
Technical problem to be solved by this invention is: the deficiency to prior art, a kind of efficiency of assembling that can improve the seat cushions skeleton is provided, and reduce the seat cushions skeleton assembly equipment of the labour intensity of assembly crewman's work.
Solve above-described technical problem, the technical scheme that the present invention takes is:
The present invention is a kind of seat cushions skeleton assembly equipment, and described seat cushions skeleton assembly equipment comprises plant bottom case, the equipment table top; Equipment supporter; Pressure control device, described equipment table top is arranged on the plant bottom case, and described equipment supporter is connected with plant bottom case; Pressure control device is installed on the equipment supporter; Described pressure control device is set to be positioned at the structure that can move up and down of equipment table top top, and the pressure head of rod-like structure is installed on the pressure control device, and described pressure control device connects through the switch that is installed in the controlled pressure control device on the plant bottom case.
Described plant bottom case is set to the frame-type structure; Equipment supporter is set to inverted L type structure; The pressure control device that is connected with equipment supporter is arranged on the position directly over the equipment table top; End near the equipment table top on the pressure control device is installed universal joint, and universal joint is connected with the pressure head frame, and more than one pressure head is installed on the pressure head frame.
Described pressure control device is a cylinder structure, and the rotating disk of the disk-like structure that can rotate is set on the described equipment table top, fixed installation and the consistent positioning fixture of seat cushion foam bottom shape on the described rotating disk.
Described seat cushions skeleton assembly equipment also comprises knuckle joint; Ball bearing, column, described knuckle joint is connected with the position, edge of pressure head frame; Knuckle joint is inlaid on the bearing slideway on the column through ball bearing, and the other end of described column is connected with the position, edge of rotating disk.
Described pressure head is provided with 3-5 structure, and described pressure head is evenly arranged in the structure on the pressure head frame; 3-5 shaft-like handle is installed on the another side of the installation pressure head of described pressure head frame, and the position of described each handle is corresponding with the position of the pressure head of pressure head frame opposite side respectively.
Described pressure head is provided with 4, and described handle is provided with 4.
The invention still further relates to a kind of assembly method of seat cushions skeleton, the step of the assembly method of described seat cushions skeleton is:
A) the seat cushion foam is installed on the positioning fixture on the rotating disk;
B) seat cushion framework is placed on the seat cushion foam, starting switch, pressure control device control pressure head frame moves downward;
C) seat cushion framework is pressed into the seat cushion foam, and the operator installs seat cushion framework buckle is installed.
Described seat cushions skeleton assembly method is held any one handle and is rotated after the buckle that installs a seat cushions skeleton is accomplished, and can under the constant situation of compressive state, next buckle be installed.
Described seat cushion foam is installed to before the positioning fixture on the rotating disk, installs face shield earlier.
Adopt technical scheme of the present invention, can obtain following beneficial effect:
Adopt equipment of the present invention, the operator only need hold any rotation in four handles after installing on one side buckle, just can guarantee the installation of seat cushion framework buckle on one side under accomplishing under the constant situation of compressive state.Both improve production efficiency, guaranteed the assembly quality of product again.
Structure of the present invention, after pressure head was pressed onto the position with seat cushion framework, the seat cushion foam can not move, therefore can realize that profile is the accurate location of fusiform seat cushion foam.
Structure of the present invention and assembly method; Unlike existing installation method, need four people could accomplish buckle and install, adopt equipment of the present invention and assembly method; Only need operating personnel to get final product; When improving efficiency of assembling, also saved the labour, and obviously lowered operator's labour intensity.
Description of drawings
The mark of facing down among expressed content of each accompanying drawing of this specification and the figure is made briefly bright:
Fig. 1 is the structural representation of facing of seat cushions skeleton assembly equipment of the present invention;
Fig. 2 is the side-looking structural representation of seat cushions skeleton assembly equipment of the present invention shown in Figure 1;
Be labeled as among the figure: 1, plant bottom case; 2, equipment table top; 3, equipment supporter; 4, pressure control device; 5, pressure head; 6, switch; 7, universal joint; 8, pressure head frame; 9, rotating disk; 11, positioning fixture; 12, knuckle joint; 13, ball bearing; 14, column; 15, bearing slideway; 16, handle; 17, seat cushion foam; 18, seat cushion framework.
The specific embodiment
Contrast accompanying drawing below; Through the description to embodiment, the effect of mutual alignment between the shape of specific embodiments of the invention such as related each member, structure, the each several part and annexation, each several part and operation principle etc. are done further to specify:
Like accompanying drawing 1, shown in Figure 2, the present invention is a kind of seat cushions skeleton assembly equipment, and described seat cushions skeleton assembly equipment comprises plant bottom case 1; Equipment table top 2, equipment supporter 3, pressure control device 4; Described equipment table top 2 is arranged on the plant bottom case 1; Described equipment supporter 3 is connected with plant bottom case 1, and pressure control device 4 is installed on the equipment supporter 3, and described pressure control device 4 is set to be positioned at the structure that can move up and down of equipment table top top; The pressure head 5 of rod-like structure is installed on the pressure control device 4, and described pressure control device 4 connects through the switch 6 that is installed in the controlled pressure control device 4 on the plant bottom case 1.
Described plant bottom case 1 is set to the frame-type structure; Equipment supporter 3 is set to inverted L type structure; The pressure control device 4 that is connected with equipment supporter 3 is arranged on the position directly over equipment table top 2; End near equipment table top 2 on the pressure control device 4 is installed universal joint 7, and universal joint 7 is connected with pressure head frame 8, and more than one pressure head 5 is installed on the pressure head frame 8.
Described pressure control device 4 is a cylinder structure, and the rotating disk 9 of the disk-like structure that can rotate is set on the described equipment table top 2, the fixed installation positioning fixture 11 consistent with seat cushion foam 10 bottom shapes on the described rotating disk 9.
Described seat cushions skeleton assembly equipment also comprises knuckle joint 12; Ball bearing 13; Column 14; Described knuckle joint 12 is connected with the position, edge of pressure head frame 8; Knuckle joint 12 is inlaid on the bearing slideway 15 on the column 14 through ball bearing 13, and the other end of described column 14 is connected (ball bearing 13 and bearing slideway 15 do not show among the figure, and its effect is exactly that ball bearing 13 is moved up and down) in the bearing slideway that is arranged on the vertical setting on the column 14 15 with the position, edge of rotating disk 9.
Described pressure head 5 is provided with 3-5 structure, and described pressure head 5 is evenly arranged in the structure on the pressure head frame 8; 3-5 shaft-like handle 16 is installed on the another side of the installation pressure head 5 of described pressure head frame 8, and the position of described each handle 16 is corresponding with the position of the pressure head 5 of pressure head frame 8 opposite sides respectively.
Described pressure head 5 is provided with 4, and described handle 16 is provided with 4.
Cylinder structure as pressure control device 4 is pressed into the seat cushion foam by four pressure heads with frame assembly again through universal joint, and pressure head can be regulated automatically according to the contact-making surface shape and be pressed into direction;
Described seat cushions skeleton assembly method is held any one handle 16 and is rotated after the buckle that installs a seat cushions skeleton 18 is accomplished, and can under the constant situation of compressive state, next buckle be installed.Both improve production efficiency, guaranteed product quality again.
The invention still further relates to a kind of assembly method of seat cushions skeleton, the step of the assembly method of described seat cushions skeleton is:
A) seat cushion foam 17 is installed on the positioning fixture 11 on the rotating disk 9;
B) seat cushion framework 18 is placed on the seat cushion foam 17, starting switch 6, pressure control device 4 control pressure head framves 8 move downward;
C) seat cushion framework 18 is pressed into seat cushion foam 17, and the operator installs seat cushion framework 18 buckle is installed.
Described seat cushions skeleton assembly method is held any one handle 16 and is rotated after the buckle that installs a seat cushions skeleton 18 is accomplished, and can under the constant situation of compressive state, next buckle be installed.
Described seat cushion foam 17 is installed to before the positioning fixture 11 on the rotating disk 9, installs face shield earlier.
The specific descriptions of method for using of the present invention are following:
The seat cushion foam 17 that at first, will install face shield by the operator is put into positioning fixture 11 on the rotating disk 9.Positioning fixture 11 is to make according to the modeling structure profiling of seat cushion foam 17 bottoms, the position that such structure can basic fixed position seat cushion foam 17.Then seat cushion framework 18 is placed on the seat cushion foam 17.
Starting switch can drive four pressure heads 5 seat cushion framework 18 is pressed into seat cushion foam 17 under the acting in conjunction of universal joint 7, knuckle joint 12 and ball bearing 13 as the cylinder structure of pressure control device 4.The effect of knuckle joint 12 and ball bearing 13 is to guarantee 8 vertical drops of pressure head frame, and in dropping process, relative rotation can not take place with seat cushion framework 18; The effect of universal joint 7 then is a contact-making surface of regulating four pressure heads 5 and seat cushion framework 18 automatically.
After seat cushion framework 18 was pressed into seat cushion foam 17, the operator can install buckle on one side.Accomplish install on one side after, hold any rotation in four handles 16, Yi Bian just can guarantee under the constant situation of compressive state, will descend to go to install buckle at the moment.After the button installation of four checkposts, Push switch 6, pressure head 5 is regained through the cylinder structure of its rise of control, thereby accomplishes the assembling of seat cushion framework 18.
Combine accompanying drawing that the present invention has been carried out exemplary description above; Obviously the concrete realization of the present invention does not receive the restriction of aforesaid way; As long as the various improvement of having adopted method design of the present invention and technical scheme to carry out; Or design of the present invention and technical scheme are directly applied to other occasions without improving, all in protection scope of the present invention.
Claims (5)
1. seat cushions skeleton assembly equipment, described seat cushions skeleton assembly equipment comprises plant bottom case (1), equipment table top (2); Equipment supporter (3), pressure control device (4), described equipment table top (2) are arranged on the plant bottom case (1); Described equipment supporter (3) is connected with plant bottom case (1); Pressure control device (4) is installed on the equipment supporter (3), and described pressure control device (4) is set to be positioned at the structure that can move up and down of equipment table top top, and pressure control device (4) is gone up the pressure head (5) that rod-like structure is installed; Described pressure control device (4) connects through the switch (6) that is installed in the controlled pressure control device (4) on the plant bottom case (1); Described plant bottom case (1) is set to the frame-type structure, and equipment supporter (3) is set to inverted L type structure, and the pressure control device (4) that is connected with equipment supporter (3) is arranged on the position directly over equipment table top (2); Pressure control device (4) is gone up near an end of equipment table top (2) universal joint (7) is installed; Universal joint (7) is connected with pressure head frame (8), and pressure head frame (8) is gone up more than one pressure head (5) is installed, and described pressure control device (4) is a cylinder structure; The rotating disk (9) of the disk-like structure that the last setting of described equipment table top (2) can be rotated; Described rotating disk (9) is gone up the fixed installation positioning fixture (11) consistent with seat cushion foam (10) bottom shape, and it is characterized in that: described seat cushions skeleton assembly equipment also comprises knuckle joint (12), ball bearing (13); Column (14); Described knuckle joint (12) is connected with the position, edge of pressure head frame (8), and knuckle joint (12) is inlaid on the bearing slideway (15) on the column (14) through ball bearing (13), and the other end of described column (14) is connected with the position, edge of rotating disk (9).
2. seat cushions skeleton assembly equipment according to claim 1 is characterized in that: described pressure head (5) is provided with 3-5 structure, and described pressure head (5) is evenly arranged in the structure on the pressure head frame (8); 3-5 shaft-like handle (16) is installed on the another side of the installation pressure head (5) of described pressure head frame (8), and the position of described each handle (16) is corresponding with the position of the pressure head (5) of pressure head frame (8) opposite side respectively.
3. seat cushions skeleton assembly equipment according to claim 2 is characterized in that: described pressure head (5) is provided with 4, and described handle (16) is provided with 4.
4. adopt the assembly method of seat cushions skeleton assembly equipment as claimed in claim 1, the step of the assembly method of described seat cushions skeleton is:
A) seat cushion foam (17) is installed on the positioning fixture (11) on the rotating disk (9);
B) seat cushion framework (18) is placed on the seat cushion foam (17), starting switch (6), pressure control device (4) control pressure head frame (8) moves downward;
C) seat cushion framework (18) is pressed into seat cushion foam (17); The operator installs seat cushion framework (18) buckle is installed; It is characterized in that: described seat cushions skeleton assembly method is after the buckle that installs a seat cushions skeleton (18) is accomplished; Hold any one handle (16) and rotate, can under the constant situation of compressive state, next buckle be installed.
5. the assembly method of seat cushions skeleton according to claim 4 is characterized in that: described seat cushion foam (17) be installed on the rotating disk (9) positioning fixture (11) before, install face shield earlier.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102803891A CN101973015B (en) | 2010-09-08 | 2010-09-08 | Car cushion skeleton assembling device and assembling method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102803891A CN101973015B (en) | 2010-09-08 | 2010-09-08 | Car cushion skeleton assembling device and assembling method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101973015A CN101973015A (en) | 2011-02-16 |
| CN101973015B true CN101973015B (en) | 2012-07-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010102803891A Active CN101973015B (en) | 2010-09-08 | 2010-09-08 | Car cushion skeleton assembling device and assembling method thereof |
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| CN (1) | CN101973015B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102152275A (en) * | 2011-05-02 | 2011-08-17 | 苏州工业园区高登威科技有限公司 | Adjustable manual pre-assembling machine |
| CN105414958A (en) * | 2015-12-05 | 2016-03-23 | 重庆创力工贸有限公司 | Assembly method of car seat cushion |
| CN106112476B (en) * | 2016-07-13 | 2019-01-29 | 宁波安川汽车装备有限公司 | A kind of Assembling Special Equipment of chair framework |
| CN109605013B (en) * | 2019-01-07 | 2022-07-08 | 山东通盛汽车科技有限公司 | Device for assembling seat cushion |
| CN111708337B (en) * | 2020-06-05 | 2022-06-14 | 长春富维安道拓汽车饰件系统有限公司 | Automobile seat four-in-one intelligent production control system and control method thereof |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3293422B2 (en) * | 1995-09-22 | 2002-06-17 | 日産自動車株式会社 | Press-fitting machine with snap ring assembling function and method of assembling with this press-fitting machine |
| DE19825160A1 (en) * | 1997-10-15 | 1999-04-22 | Klauke Gmbh Gustav | Hydraulic press device e.g. for connecting cable shoes to electrical cables or for riveting |
| CN201291933Y (en) * | 2008-07-16 | 2009-08-19 | 比亚迪股份有限公司 | Automobile seat cushion assembling apparatus |
| CN201792313U (en) * | 2010-09-08 | 2011-04-13 | 安徽省芜湖仪器仪表研究所 | Automobile seat cushion frame assembly equipment |
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| CN101973015A (en) | 2011-02-16 |
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Effective date of registration: 20191106 Address after: 241000 Anhui Province, Wuhu city Yijiang District Wenjin Road No. 201 Patentee after: Wuhu Institute of Technology Address before: 241009 No. 63 worker peasant Road, Jinghu District, Anhui, Wuhu Patentee before: Anhui Wuhu Instrumentation Research Institute |
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Effective date of registration: 20201013 Address after: No.88 Pingwu Road, WuJie Town, Tongzhou District, Nantong City, Jiangsu Province 226300 Patentee after: Nantong Meilai Industrial Intelligent Technology Co., Ltd Address before: 241000 Anhui Province, Wuhu city Yijiang District Wenjin Road No. 201 Patentee before: WUHU INSTITUTE OF TECHNOLOGY |