CN101970621A - Formulation of a metalworking fluid - Google Patents
Formulation of a metalworking fluid Download PDFInfo
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- CN101970621A CN101970621A CN2008801264885A CN200880126488A CN101970621A CN 101970621 A CN101970621 A CN 101970621A CN 2008801264885 A CN2008801264885 A CN 2008801264885A CN 200880126488 A CN200880126488 A CN 200880126488A CN 101970621 A CN101970621 A CN 101970621A
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- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
- C10M169/045—Mixtures of base-materials and additives the additives being a mixture of compounds of unknown or incompletely defined constitution and non-macromolecular compounds
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- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F11/00—Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
- C23F11/08—Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids
- C23F11/10—Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids using organic inhibitors
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- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F11/00—Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
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- C23F11/12—Oxygen-containing compounds
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- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F11/00—Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
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- C23F11/10—Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids using organic inhibitors
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2217/00—Organic macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2217/02—Macromolecular compounds obtained from nitrogen containing monomers by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2217/026—Macromolecular compounds obtained from nitrogen containing monomers by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a nitrile group
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- C10M2217/00—Organic macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2217/02—Macromolecular compounds obtained from nitrogen containing monomers by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2217/028—Macromolecular compounds obtained from nitrogen containing monomers by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a nitrogen-containing hetero ring
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/04—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
- C10M2219/044—Sulfonic acids, Derivatives thereof, e.g. neutral salts
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
- C10M2223/02—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
- C10M2223/04—Phosphate esters
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
- C10M2223/02—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
- C10M2223/04—Phosphate esters
- C10M2223/043—Ammonium or amine salts thereof
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2227/00—Organic non-macromolecular compounds containing atoms of elements not provided for in groups C10M2203/00, C10M2207/00, C10M2211/00, C10M2215/00, C10M2219/00 or C10M2223/00 as ingredients in lubricant compositions
- C10M2227/06—Organic compounds derived from inorganic acids or metal salts
- C10M2227/066—Organic compounds derived from inorganic acids or metal salts derived from Mo or W
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- C10N2010/00—Metal present as such or in compounds
- C10N2010/02—Groups 1 or 11
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- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/055—Particles related characteristics
- C10N2020/06—Particles of special shape or size
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- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/09—Characteristics associated with water
- C10N2020/091—Water solubility
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- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/06—Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
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- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/12—Inhibition of corrosion, e.g. anti-rust agents or anti-corrosives
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- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
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- C10N2050/00—Form in which the lubricant is applied to the material being lubricated
- C10N2050/01—Emulsions, colloids, or micelles
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Abstract
Non-oil containing metalworking fluids, also known as synthetic metalworking fluids having an engineered particle size of greater than 120 nanometers upon dilution. The expansive particle size results in a substantial increase in lubricity, suitable for the heavy-duty operations previously attainable only with oil-containing products. Additionally, this non-oil containing metalworking lubricant optionally incorporates positive attributes of oil-containing products, including excellent corrosion inhibition and heavy-duty operation capable lubricity.
Description
Related application
[inapplicable]
Research that federal government sponsors or exploitation
[inapplicable]
[microfilm/copyright authorization scope]
[inapplicable]
Background of invention
The present invention relates to not butyraceous metal processing (metalworking) fluid, be also referred to as the synthetic metal working fluids.
Metal processing is defined as metal works is shaped so that it meets one group of geometric specifications of expectation.Metal processing comprises two basic classes: cutting and moulding.Cutting operation comprises grinding, turning, milling, tapping, broaching and hobbing.Forming operation comprises that hot and cold rolls, and stretches, and forges punching press and die-cut.
Metal working fluids is that cutting and forming operation are all essential in the two.They must provide lubricated between workpiece and instrument, and provide cooling by remove the heat that produces in metal process operation process.
The lubricated reduction that is defined in two frictional force between the translational surface.The lubricated of two main types is that hydrokinetics is lubricated lubricated with border or extreme pressure (EP) in the metal process operation.Hydrokinetics lubricates to relate to by the fluid lubricant film and separates translational surface.When the surface rubs together, the lubricated minimise wear that is suffered that makes of border or EP.Polymeric lubricant can provide this two types lubricated.
Metal working fluids is divided into two kinds of main kinds, butyraceous and butyraceous not.The butyraceous kind comprises straight chain oil, soluble oil and semi-synthetic oil, and it has utilized mineral oil as main lubricant all.The kind that does not conform to oil is known as synthetic process fluid, and it is included in the composition that produces the additive of oilness in moisture transmission system or the thinner.Soluble oil and semi-synthetic product have occupied 80% the market share, and the reducible straight chain oil kind of non-water has 10% share, and the synthetic process fluid has occupied 10% the market share.
The metal working fluids of existing type has relative merits.The advantage that contains oil production is excellent oilness, wide range of applications and the erosion-resisting barrier action of protection storage tank (sump).The shortcoming of butyraceous metal working fluids is that the water hardness often influences this fluidic stability, foam is a kind of regular problem, this has comprised the emulsifying agent of more senior detergency owing to them, they have carried bigger dirt load, their disposal and the cost that they are cleaned from groove are higher, and they have bigger microorganism problem.
Because all multifactor from environmental problem to the microorganism advantage uses synthetic process fluid to be encouraged.But most of human consumer continues to use and contains oil production, and this is because they have good lubricity under low relatively cost situation, and because the increase relevant with synthetic process fluid safeguard etching problem.The protective barrier film that is provided by oil is provided the storage tank of synthetic process fluid, can corrode and " freezing " machining system bolt, makes maintenance become difficulty.In addition, the high lubricity sintetics contains the oil production costliness than similar oilness.Semi-synthetic process fluid has limited their purposes in the heavy loading operation in the reduction of the physics oilness on the cost basis
Summary of the invention
An aspect of of the present present invention relates to a kind of metal working fluids product of brand-new kind.These new chemical product have been incorporated the synergy blend of carboxylate salt, boundary lubricant lipid acid and EO/PO polymkeric substance into, its reaction is to form such part (moiety), it can randomly have the granularity of increase in certain embodiments, and excellent oilness or the two have concurrently.In addition, the thinner that some embodiment is used is opaque, and has simulated the outward appearance of oil base solution.
In certain embodiments, the volume average particle sizes of this metal working fluids composition when being diluted to 0.1-50 volume % can be 125nm or bigger.Said composition comprises:
(a) one or more polymeric lubricants;
(b) one or more carboxylate salts;
(c) one or more emulsifying agents or dispersion agent; With
(d) transmit component.
Some embodiment can be the synthetic metal working fluids, and its through engineering approaches that shows oilness increases, and corrosion protection and microbiological manipulation still are provided simultaneously.
Description of drawings
[inapplicable]
Embodiment
In one embodiment, the volume average particle sizes of metal working lubricant of the present invention when being diluted to 0.1-50 volume % can be 125nm or bigger.In one embodiment, said composition can comprise:
(a) one or more polymeric lubricants;
(b) one or more carboxylate salts;
(c) one or more emulsifying agents or dispersion agent; With
(d) transmit component.
More specifically, said composition can comprise:
(a) one or more segmented copolymers of 1-80 volume % are as polymeric lubricant;
(b) one or more carboxylate salts of 1-40 volume %;
(c) one or more emulsifying agents or the dispersion agent of 1-20 volume %; With
(d) the transmission component of 1-97 volume %.
In another embodiment, said composition can comprise:
(a) one or more segmented copolymers of 5-40 volume % are as polymeric lubricant;
(b) one or more carboxylate salts of 3-30 volume %;
(c) one or more emulsifying agents of 2-12 volume %; With
(d) the transmission component of 18-90 volume %.
In another embodiment, said composition can comprise:
(a) one or more segmented copolymers of 15-25 volume % are as polymeric lubricant;
(b) one or more carboxylate salts of 5-15 volume %;
(c) one or more emulsifying agents or the dispersion agent of 3-8 volume %; With
(d) the transmission component of 52-77 volume %.
The every kind of component and the example are further described below.
Polymeric lubricant
This polymeric lubricant can be an EO/PO multipolymer for example.Below this EO/PO polymkeric substance for example can comprise one or more.This EO/PO multipolymer can be to have at the polyoxypropylene block at center with at the segmented copolymer of the polyoxyethylene chain of arbitrary end.This EO/PO multipolymer can be included in the polyoxyethylene blocks at center and at the segmented copolymer of the polyoxypropylene chains of arbitrary end.This EO/PO multipolymer can be to the 1 Tetrablock copolymer of addition in succession derived from oxyethane and propylene oxide.This EO/PO multipolymer can be the ethylene oxide/propylene oxide multipolymer with at least one terminal hydroxy group.This EO/PO multipolymer can be the soluble oil base-material (base stock) of oxyethane and propylene oxide random copolymers.This EO/PO multipolymer can be the water-soluble carboxyl acid esters of the pure or such alcohol of water-soluble polyoxyethylene alcohol or polyoxypropylene.This EO/PO multipolymer can be the pure initial base-material that whole polyoxypropylene groups have a terminal hydroxy group.This EO/PO multipolymer can be monobasic or diester, polyol ester, the polyalkylene glycol ester, the polyalkylene glycol of the copolymer grafted of usefulness organic acid, phosphoric acid ester, polyisobutene, polyacrylonitrile, polyacrylamide, polyvinylpyrrolidone, polyvinyl alcohol and acrylic or methacrylic acid and acrylate.
The polymkeric substance that clearly it is contemplated that comprises the polypropylene glycol segmented copolymer, polyethyleneglycol block copolymer, perhaps polyethylene/polypropylene glycol segmented copolymer.
Carboxylate salt
The lipotropy that part neutral carboxylate salt plans to be used for to be used for polymeric lubricant partly offers network with volume particle size more and the bigger granularity that through engineering approaches is provided.This salt can be for example by using described in this manual any alkaline reagents (alkaline agent) to come in the part and the free carboxy acid, fat or oil and make.Clearly the positively charged ion of She Xiang this salt comprises basic metal or alkanol amine salt, for example sodium salt (for example by making with sodium-hydroxide treatment acid).This part neutral pH depends on employed alkaline reagents.Many these carboxylate salts also provide their boundary lubrications own in addition.
The carboxylic acid that uses as raw material can be line style or branching, saturated or undersaturated free carboxy acid.This acid can be saturated or undersaturated, and undersaturated position can be cis or trans structure.This acid can be dicarboxylic acid, tricarboxylic acid, the perhaps ester of carboxylic acid, amine, the derivative of acid amides or ethoxylation.Alternative is that the fat of animal or plant origin or oil can directly neutralize carboxylate salt is provided.
Following is the carboxylic acid of some imaginations or the example in its source: caproic acid (caproic acid) (being also referred to as caproic acid (hexanoic acid)), enanthic acid (enanthic acid) is also referred to as enanthic acid (heptanoic acid)), sad (caprylic acid) is also referred to as sad (octanoic acid)), n-nonanoic acid (pelargonic acid) is also referred to as n-nonanoic acid (nonanoic acid)), different n-nonanoic acid, capric acid (capric acid) is also referred to as capric acid (decanoic acid)), neodecanoic acid, lauric acid (being also referred to as dodecylic acid), stearic acid (being also referred to as octadecanoic acid), eicosanoic acid (being also referred to as arachic acid), palmitinic acid (being also referred to as hexadecanoic acid), erucic acid, oleic acid, arachidonic acid, linolic acid, linolenic acid, tetradecanoic acid (is also referred to as tetradecanoic acid) , docosoic (being also referred to as docosoic acid), alpha-linolenic acid, hexacosanoic acid, ricinolic acid, butyric acid, lard, butter, butter, Oleum Cocois, plam oil, Oleum Gossypii semen, wheatgerm oil, soybean oil, sweet oil, Semen Maydis oil, Trisun Oil R 80 and rape seed oil or Tower rape oil.
Emulsifying agent or dispersion agent
This metal working fluids composition of dilute with water has formed opaque emulsion.When the concentration that is higher than 10%, this emulsion can need stabilization.Emulsifying agent or dispersion agent plan to be used to provide stablizing for through engineering approaches macrobead emulsion.
This emulsifying agent or dispersion agent can be following one or more: alkanolamide, alkylaryl sulphonate, alkyl aryl sulphonic acid, amine oxide, acid amides soap and amine soap, segmented copolymer, carboxylated alcohol, carboxylic acid or lipid acid, the alcohol of ethoxylation, the alkylphenol of ethoxylation, the amine of ethoxylation or acid amides, the lipid acid of ethoxylation, the fatty ester of ethoxylation and oil, the phenol of ethoxylation, aliphatic amide and ester, glyceryl ester, binary alcohol esters, imidazolines and imidazolidine derivatives, xylogen and lignin derivative, maleic anhydride or succinyl oxide, methyl ester, monoglyceride and derivative, naphthenic acid, alkene sulfonate, phosphoric acid ester, polyalkylene glycol, polyoxyethylene glycol, polyvalent alcohol, polymeric (polysaccharide, vinylformic acid, acrylamide), the lipid acid of propenoxylated and ethoxylation, alcohol or alkylphenol, quaternary surfactant, sarcosine derivative, the soap class, sorbitanic derivative, the ester of sucrose and glucose and derivative, the vitriol of oil ﹠ fat acid and sulfonate, the vitriol of the alkylphenol of ethoxylation and sulfonate, the vitriol of alcohol, the vitriol of the alcohol of ethoxylation, the perhaps vitriol of fatty ester, the sulfonate of dodecyl and tridecyl benzene, the sulfonate of naphthalene, the sulfonate of alkylnaphthalene, the sulfonate of oil, sulphosuccinamate, sulfosuccinate and derivative, perhaps tridecyl and Witco 1298 Soft Acid.
The corrosion-inhibiting component
Containing oil production relies on this oil itself to form the barrier coatings of corrosion protection to a great extent.The butyraceous product randomly can not obtain this corrosion protection by chemical means.Corrosion inhibitor is a chemical compound, and it adds the fashionable corrosion that can stop or delay metal and alloy at lower concentration.
Some mechanism of corrosion inhibitor is to form passivation layer (film on material surface, it stops corrosives near this metal), and the oxidation or the reduction part (anode and cathodic inhibitor) of inhibited oxidation reduction corrosion system are perhaps removed dissolved oxygen.
The many different material that falls into this group is arranged here.Some examples are an alkali metal salt and alkanol amine salts of carboxylic acid, undecanoic acid or dodecylic acid or their salt, C
4-22Carboxylic acid or their salt, boric acid and salt thereof, tolyl-triazole and salt thereof, benzotriazole category and salt thereof, imidazolines and salt thereof, alkanolamine and acid amides, sulfonate, an alkali metal salt of naphthenic acid and alkanol amine salt, phosphate amine salt, alkali metal nitrites salts, alkaline carbonate, carboxylic acid derivative, the alkyl sulfonamide carboxylic acid, the aryl sulfonic acid amides carboxylic acid, fatty sarkosine (fatty sarkoside), derivatives containing phenoxy group and Sodium orthomolybdate.
Basifier (ALKALINITY AGENT)
Basifier provides the pH of expectation for product, and has kept basicity and pH buffering in some cases.The example of basifier includes but not limited to alkanol primary amine, secondary amine and tertiary amine, amino methyl propyl alcohol (AMP-95), diglycolamine (DGA), monoethanolamine (MBA), monoisopropanolamine (MIPA), butylethanolamine (NBEA), dicyclohexylamine (DCHA), diethanolamine (DEA), butyl diethanolamine (NBDEA), trolamine (TEA), alkali metal hydroxide, potassium hydroxide, sodium hydroxide, magnesium hydroxide, lithium hydroxide, the carbonate of metal and supercarbonate, yellow soda ash, sodium bicarbonate, salt of wormwood and saleratus.The preferred basifier that is used for some embodiment is an alkali metal hydroxide.
The pH of described composition imagination randomly is 3 or bigger, randomly is 3-10, randomly is 4-9, randomly is 4-8.
Other composition
Said composition can also comprise defoamer and/or biocide or mycocide, and additive any other routine or new.
Transmit component (TRANSPORT COMPONENT)
Preferably transmitting the most of ground of component (it may also be referred to as dispersion medium or carrier), choosing wantonly all is water.But randomly, said composition can comprise one or more oil, preferably less than the oil of 10 volume %.These components can be the lubricating oil of any routine.If imagination is that compound oil and water transmit component, then emulsifying agent can be used for making the stable emulsion of oil and water.
At present the positive performance of utilizable non-oil production randomly remains in this composition and randomly comprises following a kind of, greater than a kind of or over-all properties: environment compliance (environmental compliance), good cooling, good chip removal or settling character, long storage tank life-span and good biological resistance.
In the present invention who asks for protection, this metal working fluids composition can have less than 8000 newton-cm when being diluted to 0.1-50 volume %
-1Oilness, this oilness is measured with tapping torque rating instrument.
Said composition is at low oil (that is, being not more than the oil of 10 volume %) or do not have one or more the following favourable performances that have that can choose wantonly in the oily preparaton basically or fully:
The oilness that contains oil production,
Approach to contain the oilness/cost-performance point of oil production,
Minimizing is to workman's pungency (pungency is relevant with high pH product),
Contain getting rusty or other corrosion protection of oil production, perhaps
The chemical of no alkanolamine.
Granularity
As the general was being seen in the following embodiments, the composition of the present invention that is disposed comprised particle.Bigger particle is planned to be used to provide bigger oilness, though the present invention is not limited to the exactness of this theory.The imagination particle of any embodiment randomly has following volume mean diameter: 120-100000 nanometer (nm), alternative is (alternatively) 120-100000nm, alternative is 120-10000nm, alternative is 120-5000nm, alternative is 125-10000nm, alternative is 125-5000nm, alternative is 125-2000nm, alternative is 140-10000nm, alternative is 140-5000nm, alternative is 140-2000nm, alternative is 200-10000nm, and alternative is 200-5000nm, and alternative is 200-2000nm, alternative is 220-10000nm, alternative is 220-5000nm, and alternative is 220-2000nm, and alternative is 350-10000nm, alternative is 350-5000nm, and alternative is 350-2000nm.
Embodiment
Can better understand aforesaid content by the reference the following examples, the following examples purpose is that the method that the present invention uses is implemented in explanation, and purpose is not to limit the scope of the invention.
Embodiment 1
Table 1
Materials A-the E of table 1 is used in the tapping torque operation, and this tapping torque operation relates to the tapping of 6061 aluminium.Before test, this enriched material at first is diluted to the solution of 7.5 volume %.This tapping torsion-testing is the quantitative measurment of the oilness of metal working fluids.Its ASTM standard method name is called D5619.The tapping moment of torsion has reflected industrial machining process to test better mode than other, and it is normally undertaken by two metallic surfaces that rub together.It is an excellent process of distinguishing metal working fluids (MWF) product machinability in the laboratory.It is closely-related with on-the-spot (field) machinability that tapping moment of torsion result has been proved to be.
This tapping torque rating instrument is designed to measure the oilness of MWF, carries out actual cutting simultaneously.In the tapping operating process, when tapping is advanced by depth of cut, this tapping torque rating instrument measured 250 times moment moment of torsion.Special software has promoted the analysis for data then.The tapping moment of torsion is represented with N-m (Newton meter (n.m.)) or N-cm (newton-centimetre) unit.The high lubricity product will produce low torque value.On the contrary, low oilness product will produce high torque value.In this way, this instrument has quantized the oilness difference between the product.
A shortcoming of tapping torque rating instrument is that measured absolute torque value depends on and will change along with the diameter of used tapping.So, in order to eliminate these how much influences, effectively oilness is expressed as the moment of torsion on the per unit area, the energy that tapping rotates a circle and consumed is described.The equation that is used for this is
E/A=(2’r)/r2,
Here t=torque value, r=tapping radius, the energy of E/A=per unit area, and unit is N-m
-1(Newton/meter) or N-cm
-1(newton/centimetre).
The oilness data are illustrated in the table 1, are defined as E/A.The E/A value is low more, and oilness and machinability are good more.Whole samples is diluted with water to 7.5 volume % before test.
Embodiment 2:
The material of table 1 is used for the granularity operation, and it is the measurement of the volume average particle sizes of unit that this granularity operation relates to the nanometer.Before test, at first this enriched material is diluted with water to the solution of 7.5 volume %.Particulate measurement instrument (particle-sizing instrument) uses the high-efficiency dynamic scattering of light to quantize the granularity of 20-100000 nanometer.
The test before with whole diluted samples to 7.5 volume %.Formed granularity is illustrated in the table 1.
Embodiment 3
The material C of table 1 two different concentration determination granularities, and is estimated outward appearance and stability of emulsion in each concentration.The result is illustrated in the table 2, and it demonstrates big mean particle size in each concentration, opaque outward appearance and excellent stability.Bigger granularity is the feature of better lubricant.Typical synthetic MWF has formed the settled solution of granularity less than 100 nanometers when dilution.The granularity of the sample C of dilution is doubly big to the typical synthetic viewed maximum sized 3.5-20 of MWF.
Table 2
Obtained best oilness and granularity with sample C as can be seen from embodiment 1-3, sample C merges 10% carboxylic acid-an alkali metal salt (carboxylic acid-alkali salt) and 20%Pluronic " R " segmented copolymer.This ratio has obtained maximum volume average particle sizes and maximum oilness.
The oilness that it should be apparent that composition from this embodiment equally is the function of its volume average particle sizes to a great extent.Improve volume average particle sizes and produced the oilness that improves.
The increase of sample C concentration has caused obviously bigger volume average particle sizes as can be seen from embodiment 3.This has explained the necessity of emulsifying agent for stable high concentrations sample C.When not having emulsifying agent, it is believed that the granularity of high density is agglomerated into unsure state with successive.
Should be understood that the difference variation of the preferred embodiments of the invention as herein described and change will be conspicuous to those skilled in the art.The target advantage that can carry out such changes and improvements and not break away from the spirit and scope of the invention and do not reduce it.Therefore be intended to cover such variation and change with appended claim.
Claims (24)
1. metal working fluids composition, it has 125nm or bigger volume average particle sizes when being diluted to 0.1-50 volume %, and said composition comprises:
(a) one or more polymeric lubricants;
(b) one or more carboxylate salts;
(c) one or more emulsifying agents or dispersion agent; With
(d) transmit component.
2. the composition of claim 1, it comprises one or more oil less than 10 volume %.
3. each composition of aforementioned claim, wherein this transmission component comprises water.
4. each composition of aforementioned claim, it comprises the corrosion-inhibiting component.
5. each composition of aforementioned claim, wherein this corrosion-inhibiting component comprises following one or more: an alkali metal salt of carboxylic acid and alkanol amine salt, undecanoic acid or dodecylic acid and their salt, C
4-22Carboxylic acid and their salt, boric acid class, boron-containing compound and their salt, tolyl-triazole and salt thereof, benzotriazole category and salt thereof, imidazolines and salt thereof, alkanolamine and acid amides, sulfonate, an alkali metal salt of naphthenic acid and alkanol amine salt, phosphate amine salt, alkali metal nitrites salts, alkaline carbonate, carboxylic acid derivative, the alkyl sulfonamide carboxylic acid, the aryl sulfonic acid amides carboxylic acid, fatty sarkosine, derivatives containing phenoxy group and Sodium orthomolybdate.
6. each composition of aforementioned claim, wherein pH is 3-9.
7. each composition of aforementioned claim, it comprises basifier.
8. the composition of claim 7, wherein this basifier is following one or more: alkanol primary amine, secondary amine and tertiary amine, amino methyl propyl alcohol (AMP-95), diglycolamine (DGA), monoethanolamine (MBA), monoisopropanolamine (MIPA), butylethanolamine (NBEA), dicyclohexylamine (DCHA), diethanolamine (DEA), butyl diethanolamine (NBDEA), trolamine (TEA), alkali metal hydroxide, potassium hydroxide, sodium hydroxide, magnesium hydroxide, lithium hydroxide, the carbonate of metal and supercarbonate, yellow soda ash, sodium bicarbonate, salt of wormwood and saleratus.
9. claim 7 or 8 composition, wherein this basifier is an alkali metal hydroxide.
10. each composition of aforementioned claim, it comprises defoamer.
11. each composition of aforementioned claim, it comprises biocide and/or mycocide.
12. each composition of aforementioned claim, wherein this polymeric lubricant is a segmented copolymer.
13. each composition of aforementioned claim, wherein this polymeric lubricant is following one or more: be included in the polyoxypropylene block at center and at the segmented copolymer of the polyoxyethylene chain of arbitrary end, be included in the polyoxyethylene blocks at center and at the segmented copolymer of the polyoxypropylene chains of arbitrary end, derived from oxyethane and propylene oxide to 1, the 2-quadrol is the Tetrablock copolymer of addition in succession, ethylene oxide/propylene oxide multipolymer with at least one terminal hydroxy group, the soluble oil base-material of oxyethane and propylene oxide random copolymers, the water-soluble carboxyl acid esters of the alcohol that water-soluble polyoxyethylene alcohol or polyoxypropylene are pure or such, all polyoxyethylene group has the pure initial base-material of a terminal hydroxy group, monobasic and diester, polyol ester, the polyalkylene glycol ester is used organic acid, phosphoric acid ester, polyisobutene, polyacrylonitrile, polyacrylamide, polyvinylpyrrolidone, polyvinyl alcohol, and the polyalkylene glycol of the copolymer grafted of acrylic or methacrylic acid and acrylate.
14. each composition of aforementioned claim, wherein this polymeric lubricant is the polypropylene glycol segmented copolymer.
15. each composition of aforementioned claim, wherein this polymeric lubricant is a polyethyleneglycol block copolymer.
16. each composition of aforementioned claim, wherein this polymeric lubricant is the polyethylene/polypropylene glycol segmented copolymer.
17. each composition of aforementioned claim, wherein this carboxylate salt comprises C
4-C
22An alkali metal salt of carboxylic acid or lipid acid and ester and/or alkanol amine salt.
18. each composition of aforementioned claim, wherein this carboxylate salt comprises following one or more: butyric acid, caproic acid, enanthic acid, sad, n-nonanoic acid, different n-nonanoic acid, capric acid, neodecanoic acid, dodecylic acid, tetradecanoic acid, hexadecanoic acid, octadecanoic acid, oleic acid, linolic acid, linolenic acid, alpha-linolenic acid, ricinolic acid, arachic acid, docosoic acid, hexacosanoic acid, erucic acid, arachidonic acid, lard, butter, butter, Oleum Cocois, plam oil, Oleum Gossypii semen, wheatgerm oil, soybean oil, sweet oil, Semen Maydis oil, Trisun Oil R 80 and rape seed oil or Tower rape oil.
19. each composition of aforementioned claim, wherein this emulsifying agent or dispersion agent are following one or more: alkanolamide, alkylaryl sulphonate, alkyl aryl sulphonic acid, amine oxide, the soap of acid amides and amine, segmented copolymer, carboxylated alcohol, carboxylic acid or lipid acid, the alcohol of ethoxylation, the alkylphenol of ethoxylation, the amine of ethoxylation or acid amides, the lipid acid of ethoxylation, the fatty ester of ethoxylation and oil, the phenol of ethoxylation, aliphatic amide and ester, glyceryl ester, binary alcohol esters, imidazolines and imidazolidine derivatives, xylogen and lignin derivative, maleic anhydride or succinyl oxide, methyl ester, monoglyceride and derivative, naphthenic acid, alkene sulfonate, phosphoric acid ester, polyoxyethylene glycol, polyvalent alcohol, polymeric (polysaccharide, vinylformic acid, acrylamide), the lipid acid of propenoxylated and ethoxylation, alcohol or alkylphenol, quaternary surfactant, sarcosine derivative, the soap class, the sorbitanic derivative, the ester of sucrose and glucose and derivative, the vitriol of oil ﹠ fat acid and sulfonate, the vitriol of the alkylphenol of ethoxylation and sulfonate, the vitriol of alcohol, the vitriol of the alcohol of ethoxylation, the vitriol of fatty ester, the sulfonate of dodecyl and tridecyl benzene, the sulfonate of naphthalene and alkylnaphthalene, the sulfonate of oil, sulphosuccinamate, sulfosuccinate and derivative, tridecyl and Witco 1298 Soft Acid.
20. each composition of aforementioned claim, wherein this metal working fluids composition has less than 8000 newton-cm when being diluted to 0.1-50 volume %
-1Oilness, this oilness is measured with tapping torque rating instrument.
21. each metal working fluids composition of aforementioned claim, it comprises:
(a) one or more segmented copolymers of 1-80 volume %;
(b) one or more carboxylate salts of 1-40 volume %;
(c) one or more emulsifying agents of 1-20 volume %; With
(d) transmit component.
22. each metal working fluids composition of aforementioned claim, it comprises:
(a) one or more segmented copolymers of 5-40 volume %;
(b) one or more carboxylate salts of 3-30 volume %;
(c) one or more emulsifying agents of 2-12 volume %; With
(d) transmit component.
23. each metal working fluids composition of aforementioned claim, it comprises:
(a) one or more segmented copolymers of 15-25 volume %;
(b) one or more carboxylate salts of 5-15 volume %;
(c) one or more emulsifying agents of 3-8 volume %;
(d) transmit component.
24. each metal working fluids composition of aforementioned claim, it has following volume mean diameter: 120-100000 nanometer (nm), alternative 125-10000nm, 140-10000nm, alternative 220-10000nm, alternative 350-5000nm, alternative 350-2000nm.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610971935.3A CN106635320A (en) | 2007-12-10 | 2008-12-04 | Formulation of a metalworking fluid |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/953502 | 2007-12-10 | ||
US11/953,502 US20090149359A1 (en) | 2007-12-10 | 2007-12-10 | Formulation of a metal working fluid |
PCT/US2008/085483 WO2009076151A1 (en) | 2007-12-10 | 2008-12-04 | Formulation of a metalworking fluid |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201610971935.3A Division CN106635320A (en) | 2007-12-10 | 2008-12-04 | Formulation of a metalworking fluid |
Publications (1)
Publication Number | Publication Date |
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CN101970621A true CN101970621A (en) | 2011-02-09 |
Family
ID=40364329
Family Applications (2)
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CN201610971935.3A Pending CN106635320A (en) | 2007-12-10 | 2008-12-04 | Formulation of a metalworking fluid |
CN2008801264885A Pending CN101970621A (en) | 2007-12-10 | 2008-12-04 | Formulation of a metalworking fluid |
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Application Number | Title | Priority Date | Filing Date |
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CN201610971935.3A Pending CN106635320A (en) | 2007-12-10 | 2008-12-04 | Formulation of a metalworking fluid |
Country Status (9)
Country | Link |
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US (1) | US20090149359A1 (en) |
EP (1) | EP2075319A1 (en) |
JP (1) | JP5704921B2 (en) |
KR (2) | KR20100135218A (en) |
CN (2) | CN106635320A (en) |
BR (1) | BRPI0822063A2 (en) |
CA (1) | CA2708595C (en) |
MX (1) | MX360113B (en) |
WO (1) | WO2009076151A1 (en) |
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- 2008-12-04 BR BRPI0822063-8A patent/BRPI0822063A2/en not_active IP Right Cessation
- 2008-12-04 CN CN201610971935.3A patent/CN106635320A/en active Pending
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CN111286395A (en) * | 2020-03-23 | 2020-06-16 | 上海问浪科技有限公司 | Cutting fluid for metal processing |
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CN115247096A (en) * | 2021-10-25 | 2022-10-28 | 哈尔滨市力安特科技发展有限责任公司 | High-safety harmless cutting fluid and preparation method thereof |
Also Published As
Publication number | Publication date |
---|---|
US20090149359A1 (en) | 2009-06-11 |
WO2009076151A1 (en) | 2009-06-18 |
CA2708595A1 (en) | 2009-06-18 |
EP2075319A1 (en) | 2009-07-01 |
CA2708595C (en) | 2017-08-15 |
KR20100135218A (en) | 2010-12-24 |
BRPI0822063A2 (en) | 2015-06-23 |
JP5704921B2 (en) | 2015-04-22 |
JP2011506683A (en) | 2011-03-03 |
KR20160120787A (en) | 2016-10-18 |
MX2010006315A (en) | 2010-10-05 |
MX360113B (en) | 2018-10-23 |
CN106635320A (en) | 2017-05-10 |
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