CN101966758A - Spring pressure machine - Google Patents
Spring pressure machine Download PDFInfo
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- CN101966758A CN101966758A CN2009101815028A CN200910181502A CN101966758A CN 101966758 A CN101966758 A CN 101966758A CN 2009101815028 A CN2009101815028 A CN 2009101815028A CN 200910181502 A CN200910181502 A CN 200910181502A CN 101966758 A CN101966758 A CN 101966758A
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Abstract
The invention belongs to the metalworking machinery, and in particular to a spring pressure machine used for pressing a spring for increasing the fatigue intensity. Aiming at the problems of high labor intensity, low efficiency and high danger of the traditional process because a common punch is adopted and operated by two men and springs are processed one by one and the problem of difficult adjustment and control on intensity and time of punching pressure, the spring pressure machine adopts a pressure mechanism, a stirring mechanism and a motor-speed reducer, wherein the pressure mechanism comprises a pressure head, a pressure adjusting device, a force arm, a positioning adjusting device, a main rod, a universal joint, a connecting rod, a main eccentric wheel and a main shaft; the stirring mechanism comprises a main shaft, an umbrella gear set, an auxiliary shaft, an auxiliary eccentric wheel, a stirring rod, a stirring head, a stirring gear, a station shaft, a station disk and a station hole; and the motor-speed reducer provides power for the main shaft. The invention has the advantages of operation with one people, low labor intensity and good safety, and can be used for adjusting the intensity and the time of punching pressure, thereby improving the fatigue intensity of the spring and prolonging the service life of the spring. The production efficiency is improved by almost 3 times.
Description
Technical field: the invention belongs to the metalworking machinery technical field, particularly a kind ofly be used for spring is suppressed processing, to strengthen the spring power press of its fatigue strength.
Background technology: existing spring is suppressed method for processing, adopt common punch press, need operation, and be one after another single spring to be suppressed processing by two people.This traditional method, on the one hand labour intensity height, efficient are low, and dangerous big; Utilize the processing of common punch press to dash rapidly at present on the other hand, dash the dynamics of suppressing down and be difficult to regulate control, the finished product fatigue strength of suppressing after the processing is low, and service life is short.This shows, design that a kind of labour intensity is low, efficient is high, and security is good; And can regulate as required that the dynamics suppressed is dashed down in control and the spring power press of time is necessary.
Summary of the invention: the objective of the invention is to overcome the deficiencies in the prior art, design that a kind of labour intensity is low, efficient is high, and security is good; And can regulate control as required down towards dynamics of suppressing and the spring power press of time.
The object of the present invention is achieved like this: a kind of spring power press, comprise frame, and the motor on the frame with the reductor that motor is connected through the belt pair, is exported the main shaft that is connected through belt pair and reductor, it is characterized in that designing and suppresses mechanism and toggle mechanism:
Suppress mechanism by suppressing head, the dynamics of suppressing of suppressing head is adjusted the pressure-regulating device of usefulness, be linked in the arm of force of suppressing the head upper end, the other end of the arm of force is linked with mobile jib, the middle part of the arm of force is linked with the lower end through sliding shaft sleeve and is fixed in locating shaft on the frame, be provided with the location adjusting device of the upper-lower position of suppressing head being adjusted usefulness between the mobile jib and the arm of force, the mobile jib lower end is connected with universal joint, mobile jib is connected with connecting rod through universal joint, and the other end of connecting rod is linked with the main eccentric wheel that is fixed on the main shaft and forms;
Toggle mechanism is by the bevel reduction gear set that is positioned on the main shaft, one end is positioned at the countershaft at the driven pulley center of bevel reduction gear set, the countershaft other end is linked with secondary eccentric wheel, one client link is in the eccentric driving lever of pair, the other end of driving lever is linked with shifting block, be positioned at and suppress the head below, by two work station disks that coaxial disc is formed that cooperate up and down, going up dish in the work station disk is provided with and places that processed spring uses, several with suppress the station hole that cooperates of head, lower wall is provided with the blow tank of the automatic landing of spring that allows after the processing in the work station disk, the work station disk center is fixed with the station axle in the nut bolt mode, and station axle lower end is fixed with the handsetting gear that cooperates with shifting block and forms.The work station disk center with the effect that the nut bolt mode is fixed with the station axle is: can be according to the determined spring height of the specification kind of processed spring, distance between two coaxial discs of the work station disk of adjust forming makes that processed spring is suitable firmly to be put into and suppress the station hole that head cooperates and suppress processing.
Purpose of the present invention also takes following further measure to realize:
Described the dynamics of suppressing of suppressing head is adjusted the pressure-regulating device of usefulness, its structure is to suppress the head upper end to be fixed with the regulating spring placed on lower disc, the lower disc according to the size apolegamy of the required strong pressure of specification kind of processed spring, to be stamped the last disk that is subjected to screw to regulate control above the regulating spring and to form.Unclamp and regulate control and use screw, disk in taking-ups just can take out regulating spring easily, the regulating spring of matching according to the size replacing of the required strong pressure of specification kind of processed spring.
Described the upper-lower position of suppressing head is adjusted the location adjusting device of usefulness, its structure is fixed with the securing member on the mobile jib of being socketed on that opening is subjected to screw control for arm of force end.The adjusting control screw of loosening fasteners opening part, just can regulate arm of force end along position that mobile jib moves up and down, thereby realize the adjusting of the upper-lower position of suppressing head that the arm of force other end is fixing, that is regulated and suppressed the stroke that head presses down, this just means can be according to the best time of suppressing and the dynamics of the required apolegamy of the specification kind of processed spring.
The other end of described connecting rod is linked with the main eccentric wheel that is fixed on the main shaft, and connection wherein is meant that the slide block that an end of connecting rod is provided with is fixed in the main eccentric chute adjustablely.
A described client link is in the eccentric driving lever of pair, and connection wherein is meant that the slide block that an end of driving lever is provided with is fixed in the secondary eccentric chute adjustablely.
Described suppress mechanism suppress the head through the eccentric interlock of the arm of force-mobile jib-universal joint-connecting rod-master, whenever after pressing down once, with a station aperture work station disk-station axle-handsetting gear-shifting block-driving lever-secondary eccentric interlock of suppressing the toggle mechanism that cooperates of head, turn over 1 station, next station hole is positioned at suppresses the head below.Like this, only need 1 operator station hole to be processed such as in time processed spring to be put into, suppress processing and just can form continuous productive process.And avoided the operator in this operating process at the dangerous operation of suppressing below the head, production security height.
The spring power press that the invention process obtains, effect on probation is: 1, labour intensity is low, efficient is high, and security is good.Process only needs 1 operating personnel, and only needs to be suppressed the spring of processing during operation, is positioned over not in the station hole below suppressing head, suppresses processing automatically by machine then, and the finished product after the processing compiles automatically through blow tank.Compared with prior art, be reduced to 1 operating personnel, and labour intensity is low, security is good, labor productivity improves nearly 3 times.2, can regulate control as required and dash the dynamics and the time of suppressing down, therefore improve spring fatigue intensity, prolong spring service life.The dynamics of suppressing of suppressing head is adjusted the pressure-regulating device of usefulness, realized spring, adopt required the best of spring of this specification kind to suppress dynamics at the different size kind; Meanwhile, as mentioned above, by to the adjusting of the upper-lower position of suppressing head, drive the adjustment of slide position, connecting rod top in the main eccentric disc upper hopper chute suppress head, rotating speed in conjunction with motor-reductor-main shaft-main eccentric disc is recruited, realized spring, adopted to dash under the required the best of the spring of this specification kind and suppress the time at the different size kind.Thereby improved spring fatigue intensity, prolonged spring service life.
Description of drawings: Fig. 1 is the schematic diagram that meets thematic structure of the present invention.
The specific embodiment: implementation detail of the present invention is described as follows below in conjunction with accompanying drawing:
As shown in Figure 1, a kind of spring power press comprises frame 1, is fixed in the motor 22 of frame lower, and the reductor 21 with motor is connected through the belt pair through the secondary main shaft 15 that is connected with speed reducer output shaft of belt, is characterized in that designing and suppresses mechanism and toggle mechanism:
Suppress mechanism by suppressing 4, the strong pressure of suppressing head is adjusted the pressure-regulating device 23 of usefulness, be linked in the arm of force 3 of suppressing the head upper end, the other end of the arm of force is linked with mobile jib 9, the middle part of the arm of force is linked with the lower end through sliding shaft sleeve and is fixed in locating shaft 2 on the frame, be provided with the location adjusting device 13 of the upper-lower position of suppressing head being adjusted usefulness between the mobile jib and the arm of force, the mobile jib lower end is connected with universal joint 10, mobile jib is connected with connecting rod 12 through universal joint, and the other end of connecting rod is linked with the main eccentric disc 14 that is fixed on the main shaft and forms;
Toggle mechanism is by the bevel reduction gear set 16 that is positioned on the main shaft, one end is positioned at the countershaft 17 at the driven pulley center of bevel reduction gear set, the countershaft other end is linked with secondary eccentric wheel 18, one client link is in the driving lever 19 of secondary eccentric disc, the other end of driving lever is linked with shifting block 20, be positioned at and suppress the head below, the work station disk of forming by two coaxial discs that cooperate up and down 5, going up dish in the work station disk is provided with and places that processed spring uses, several with suppress the station hole 6 that cooperates of head, lower wall is provided with the blow tank 8 of the automatic landing of spring that allows after the processing in the work station disk, the work station disk center is fixed with station axle 7 in the nut bolt mode, and station axle lower end is fixed with the handsetting gear 11 that cooperates with shifting block and forms.
Described the dynamics of suppressing of suppressing head is adjusted the pressure-regulating device 23 of usefulness, its structure is to suppress the head upper end to be fixed with lower disc, to place regulating spring according to the size apolegamy of the required strong pressure of specification kind of processed spring above the lower disc, to be stamped the last disk that is subjected to screw to regulate control above the regulating spring and to form.
Described the location adjusting device 13 of usefulness is adjusted in the position of suppressing head, its structure is fixed with the securing member on the mobile jib of being socketed on that opening is subjected to screw control for arm of force end.
The other end of described connecting rod is linked with the main eccentric wheel 14 that is fixed on the main shaft, and connection wherein is meant that the slide block that an end of connecting rod is provided with is fixed in the main eccentric chute adjustablely.
A described client link is in the eccentric driving lever 19 of pair, and connection wherein is meant that the slide block that an end of driving lever is provided with is fixed in the secondary eccentric chute adjustablely.
Go up in the described work station disk dish be provided with place that processed spring is used, several with suppress the station hole 6 that head cooperates, the needs of processing are suppressed in the alternative station hole of the cylinder that can adopt intracavity diameter and station bore dia to be equal to the spring that adapts to the different size kind.
Claims (6)
1. spring power press, comprise frame (1), be fixed in the motor (22) of frame lower, with motor through the secondary reductor (21) that is connected of belt, through the secondary main shaft (15) that is connected with speed reducer output shaft of belt, it is characterized in that designing and suppress mechanism and toggle mechanism:
---suppress mechanism by suppressing head (4), the dynamics of suppressing of suppressing head is adjusted the pressure-regulating device (23) of usefulness, be linked in the arm of force (3) of suppressing the head upper end, the other end of the arm of force is linked with mobile jib (9), the middle part of the arm of force is linked with the lower end through sliding shaft sleeve and is fixed in locating shaft (2) on the frame, be provided with the location adjusting device (13) of the upper-lower position of suppressing head being adjusted usefulness between the mobile jib and the arm of force, the mobile jib lower end is connected with universal joint (10), mobile jib is connected with connecting rod (12) through universal joint, and the other end of connecting rod is linked with the main eccentric wheel (14) that is fixed on the main shaft and forms;
---toggle mechanism is by the bevel reduction gear set (16) that is positioned on the main shaft, one end is positioned at the countershaft (17) at the driven pulley center of bevel reduction gear set, the countershaft other end is linked with secondary eccentric wheel (18), one client link is in the driving lever (19) of secondary eccentric disc, the other end of driving lever is linked with shifting block (20), be positioned at and suppress the head below, the work station disk of forming by two coaxial discs that cooperate up and down (5), going up dish in the work station disk is provided with and places that processed spring uses, several with suppress the station hole (6) that cooperates of head, lower wall is provided with the blow tank (8) of the automatic landing of spring that allows after the processing in the work station disk, the work station disk center is fixed with station axle (7) in the nut bolt mode, and station axle lower end is fixed with the handsetting gear (11) that cooperates with shifting block and forms.
2. spring power press according to claim 1, it is characterized in that described the strong pressure of suppressing head being adjusted the pressure-regulating device (23) of usefulness, its structure is to suppress the head upper end to be fixed with lower disc, to place regulating spring according to the size apolegamy of the required strong pressure of specification kind of processed spring above the lower disc, to be stamped the last disk that is subjected to screw to regulate control above the regulating spring and to form.
3. spring power press according to claim 1, it is characterized in that being provided with between the described mobile jib and the arm of force location adjusting device (13) of the upper-lower position of suppressing head being adjusted usefulness, its structure is fixed with the securing member on the mobile jib of being socketed on that opening is subjected to screw control for arm of force end.
4. spring power press according to claim 1 is characterized in that the other end of described connecting rod is linked with the main eccentric wheel (14) that is fixed on the main shaft, and connection wherein is meant that the slide block that an end of connecting rod is provided with is fixed in the main eccentric chute adjustablely.
5. spring power press according to claim 1 is characterized in that a described client link in the eccentric driving lever of pair (19), and connection wherein is meant that the slide block that an end of driving lever is provided with is fixed in the secondary eccentric chute adjustablely.
6. spring power press according to claim 1, it is characterized in that in the described work station disk that dish is provided with suppress the station hole (6) that head cooperates, the cylinder that can adopt intracavity diameter and station bore dia to be equal to is alternative.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2009101815028A CN101966758A (en) | 2009-07-28 | 2009-07-28 | Spring pressure machine |
Applications Claiming Priority (1)
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CN2009101815028A CN101966758A (en) | 2009-07-28 | 2009-07-28 | Spring pressure machine |
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CN101966758A true CN101966758A (en) | 2011-02-09 |
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CN2009101815028A Pending CN101966758A (en) | 2009-07-28 | 2009-07-28 | Spring pressure machine |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102909876A (en) * | 2012-09-12 | 2013-02-06 | 杭州富春弹簧有限公司 | Thermal pressing device of spring |
CN103736884A (en) * | 2013-11-04 | 2014-04-23 | 钱江弹簧(北京)有限公司 | Spring forcing machine |
CN108637071A (en) * | 2018-05-29 | 2018-10-12 | 芜湖华铸汽车部件有限公司 | A kind of production equipment for workpiece punching press |
CN109177623A (en) * | 2018-10-16 | 2019-01-11 | 李少伟 | A kind of electronic product printing device |
CN109229442A (en) * | 2018-08-16 | 2019-01-18 | 胡德旭 | A kind of tealeaves lift pressure tea equipment |
CN111186160A (en) * | 2018-11-15 | 2020-05-22 | 永嘉县三和弹簧有限公司 | Disk spring forced compression mode and device thereof |
CN112008022A (en) * | 2020-08-24 | 2020-12-01 | 黎丽珍 | Apply elasticity machine for spring |
CN112162523A (en) * | 2020-09-25 | 2021-01-01 | 苏州工业园区职业技术学院 | Automatic control system based on dish spring high pressure machine |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0322605A2 (en) * | 1987-12-26 | 1989-07-05 | MORITA & COMPANY CO., LTD. | Method of making double-coned coil spring and apparatus therefor |
CN2177544Y (en) * | 1993-05-10 | 1994-09-21 | 张树煜 | Improved machine for making spring |
DE19528294C1 (en) * | 1995-08-02 | 1996-10-24 | Krupp Ag Hoesch Krupp | Mfg process for helical pressure spring prodn |
CN2354693Y (en) * | 1998-08-06 | 1999-12-22 | 刘清良 | Spring pre-press |
CN201224194Y (en) * | 2008-01-08 | 2009-04-22 | 吉林大学非矿技术装备研究院 | Spring seal mould type hydraulic press and combined device thereof |
-
2009
- 2009-07-28 CN CN2009101815028A patent/CN101966758A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0322605A2 (en) * | 1987-12-26 | 1989-07-05 | MORITA & COMPANY CO., LTD. | Method of making double-coned coil spring and apparatus therefor |
CN2177544Y (en) * | 1993-05-10 | 1994-09-21 | 张树煜 | Improved machine for making spring |
DE19528294C1 (en) * | 1995-08-02 | 1996-10-24 | Krupp Ag Hoesch Krupp | Mfg process for helical pressure spring prodn |
CN2354693Y (en) * | 1998-08-06 | 1999-12-22 | 刘清良 | Spring pre-press |
CN201224194Y (en) * | 2008-01-08 | 2009-04-22 | 吉林大学非矿技术装备研究院 | Spring seal mould type hydraulic press and combined device thereof |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102909876A (en) * | 2012-09-12 | 2013-02-06 | 杭州富春弹簧有限公司 | Thermal pressing device of spring |
CN102909876B (en) * | 2012-09-12 | 2015-04-15 | 杭州富春弹簧有限公司 | Thermal pressing device of spring |
CN103736884A (en) * | 2013-11-04 | 2014-04-23 | 钱江弹簧(北京)有限公司 | Spring forcing machine |
CN103736884B (en) * | 2013-11-04 | 2016-01-20 | 钱江弹簧(北京)有限公司 | A kind of spring pressure machine |
CN108637071A (en) * | 2018-05-29 | 2018-10-12 | 芜湖华铸汽车部件有限公司 | A kind of production equipment for workpiece punching press |
CN108637071B (en) * | 2018-05-29 | 2020-01-07 | 合肥智权信息科技有限公司 | Production equipment for workpiece stamping |
CN109229442A (en) * | 2018-08-16 | 2019-01-18 | 胡德旭 | A kind of tealeaves lift pressure tea equipment |
CN109177623A (en) * | 2018-10-16 | 2019-01-11 | 李少伟 | A kind of electronic product printing device |
CN111186160A (en) * | 2018-11-15 | 2020-05-22 | 永嘉县三和弹簧有限公司 | Disk spring forced compression mode and device thereof |
CN112008022A (en) * | 2020-08-24 | 2020-12-01 | 黎丽珍 | Apply elasticity machine for spring |
CN112162523A (en) * | 2020-09-25 | 2021-01-01 | 苏州工业园区职业技术学院 | Automatic control system based on dish spring high pressure machine |
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Application publication date: 20110209 |