CN101962833A - JW import type magnetic suspension twisting energy-saving stator - Google Patents
JW import type magnetic suspension twisting energy-saving stator Download PDFInfo
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- CN101962833A CN101962833A CN2009100174163A CN200910017416A CN101962833A CN 101962833 A CN101962833 A CN 101962833A CN 2009100174163 A CN2009100174163 A CN 2009100174163A CN 200910017416 A CN200910017416 A CN 200910017416A CN 101962833 A CN101962833 A CN 101962833A
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Abstract
The invention provides a JW import type magnetic suspension twisting energy-saving stator which can be used for directly producing cone yarns on a spinning frame and also can be applied to joint twisting. The stator mainly comprises a keel, a spindle seat, a spindle rod, a yarn guide pipe, a tray, a roller, a two-way screw, a yarn guide nozzle, a cone yarn bracket, a rotating disk, permanent magnets, a servo motor, and the like, wherein an outer permanent magnet is used for attracting the tray through an inner permanent magnet, and when the spindle rod rotates, the tray is not moved; an annular permanent magnet fixed below the tray and an annular permanent magnet attracted on the keel are homopolarly opposite, and the repulsion force ensures that the tray is upwards floated and finally suspended without moving; a beard bar is spat out from a front roller and then wound onto a bobbin transmitted by the roller through friction after the beard bar is twisted through a ceramic ring, a yarn guide pipe, a sleeve, a ceramic ring and the yarn guide nozzle; and the driving program of the servo motor is adjusted to ensure that the winding speed of the servo motor for driving the roller to rotate keeps consistent with the speed of the front roller for outputting the beard bar. The invention improves the quality while greatly increasing the output and reducing the labor power and the power consumption.
Description
Technical field
The present invention relates to a kind of textile machine, especially a kind of weaving is with the introducing-type magnetic suspension double twisting energy-saving spindle on the fine spining machine.
Background technology
Ring throstle is a kind ofly will spin good rove, through the machinery of unwinding, drawing-off, twisting, coiling and molding spinning resultant yarn.Be contained in rove on the lift spindle through unwinding, enter draw zone through lever jack, horn mouth, the yarn after the drawing-off passes the steel traveler on twizzle, the rings, is wound up on the bobbin that tightly is enclosed within on the spindle.Bobbin rotates at a high speed under spindle drives, the tension force of yarn drags steel traveler and turns round along rings, at this moment, yarn one end is gripped by front roller nip, the other end again under steel traveler drives around itself axis revolution, steel traveler returns and circles, make steel traveler obtain a turn to front roller nip, because frictional resistance and air drag that steel traveler is subjected on the rings runway make the steel traveler velocity lag in spindle speed, both speed differences have just produced coiling.Simultaneously, because the oscilaltion with the motion of ring rail of rings steel traveler makes spun yarn carry out the taper shape coiling along the length direction of bobbin.Its spinning suiting is strong, and yarn quality is good, and can spinning, it is high to prop up.With regard to its spinning principle, have many advantages.But because of steel traveler high speed rotary on rings under the drive of yarn, steel traveler very easily burns; Steel traveler suffered frictional resistance and air drag on the rings runway, and the suffered air drag of ballooning of yarn (general designation spinning tension), increase with speed strengthens, when spinning tension during greater than yarn strength, cause broken end, these have all limited the further raising of spindle speed, and cop can highlight the contradiction that runs up with large package with the spindle high speed rotating.These contradictions have restricted further developing of traditional ring throstle.
Summary of the invention
Technical problem to be solved by this invention is, a kind of JW introducing-type magnetic suspension double twisting energy-saving spindle is provided, and can directly produce a yarn on fine spining machine, can eliminate the bobbin winder in the conventional spinning flow process, optimizes spinning process.It can be applied to the production of new system fine spining machine, also can transform existing fine spining machine, can also be applied to doubling twisting.When increasing considerably product yield, reducing recruitment, reduce power consumption, and the product quality of corresponding raising.
The present invention realizes like this, it has spindle support JW introducing-type magnetic suspension double twisting energy-saving spindle, spindle blade, yarn-guide tube, duplex bearing, the yarn-guide tube endoporus communicates with the spindle blade endoporus, closely be sleeved on the sleeve pipe on the duplex bearing, the sleeve pipe upper fixed has ceramic ring, can slide up and down pallet in relative rotation at sleeve pipe, the pallet side is fixed with interior alnico magnets, outer alnico magnets hold pallet by internal permanent magnet, the pallet top has roller seat and bobbin carrier base respectively, drum shaft and reverse-flighted screw are housed respectively on the roller seat, be fixed with cylinder on the drum shaft, bearing, gear and rotating disc, yarn-guide mouth is housed on the reverse-flighted screw, bearing and gear (also directly the tankage tube replaces cylinder and reverse-flighted screw), the bobbin support is housed on the bobbin carrier base, on the bobbin support bobbin is housed, bobbin contacts with cylinder (groove drum), the gear that is equipped with on the drum shaft is meshed with gear on the reverse-flighted screw, rotating disc on the drum shaft is corresponding with the rotating disc on the servomotor, be inlaid with the polylith alnico magnets on each rotating disc and (press N, S, N, S is spaced), utilized the principle of inhaling rear-guard before the type of drive of magnetic suspension train, when servomotor rotates, driven cylinder and rotate synchronously; The annular alnico magnets homopolarity that adsorbs on the fixing annular alnico magnets in pallet below and the rail is relative, utilize the principle of magnet homopolar-repulsion, pallet (comprising all objects on the pallet) upwards floats, expansion along with the come-up distance, its mutual expelling force weakens relatively, when mutual expelling force equals the suffered gravity of all objects on pallet and the pallet, pallet suspends fixedly, at this moment, the weight of all objects on pallet and the pallet is pressed on the rail, two-for-one twisting spindles on load has sleeve pipe and yarn-guide tube, and load reduces significantly.
JW introducing-type magnetic suspension double twisting energy-saving spindle has adopted 2 advanced technologies of magnetic suspension train.
1 has adopted the basic principle magnetic suspension of magnetic suspension train
2 have adopted and have scolded (front haulage rear drive) after inhaling before the type of drive of magnetic suspension train
Adopt the JW introducing-type magnetic suspension double twisting energy-saving spindle of said structure, changed traditional ring spinning mode, can directly on fine spining machine, produce a yarn, eliminated the bobbin winder in the conventional spinning flow process, optimize spinning process.
When fine spining machine spinning yarn, yarn enters yarn-guide tube from the ceramic ring that front roller spues through the yarn-guide tube top, pass from the ceramic ring on the sleeve pipe through the spindle blade endoporus, be wound up on the bobbin of cylinder (or groove drum) frictional drive through yarn-guide mouth (or directly through groove drum groove), adjust the driver of servomotor, the speed of its winding speed that drives cylinder (or groove drum) rotation and front roller output yarn is consistent at any time.And because of the characteristic of two-for-one twisting spindles, it revolves to turn around and adds two twists, and output is enhanced about more than once under the equal rotating speed.
When doubling twisting, yarn more than 2 or 2 is drawn doubling plying behind tensioner from bobbin respectively, yarn behind the doubling plying enters yarn-guide tube through ceramic ring, ceramic ring from sleeve pipe passes, be wound up on the bobbin of cylinder (groove drum) frictional drive through yarn-guide mouth (or directly through groove drum groove), adjust the driver of servomotor, make its winding speed can satisfy the twist design requirement.
The 1 rings steel traveler because of the speed-raising of restriction spindle is cancelled, and makes the spindle speed-raising become possibility; And output is enhanced about more than once under the equal rotating speed; Direct Spinning is made a yarn, and having reduced doffs stops platform, has increased output efficiency.Therefore output will significantly improve, for the 3-4 of traditional ring spinning yarn doubly.
2 because of when spinning air ring in the enclosed environment yarn-guide tube, spinning tension disappears substantially, spinning broken end phenomenon drops to minimum.
3 have cancelled rings, steel traveler, reduce steel traveler friction to yarn when rotating at a high speed, and product quality is improved; Flyings are reduced, and workshop condition takes a turn for the better, and quality is taken a turn for the better.
4 because of a spindle load has sleeve pipe and yarn-guide tube, and load reduces; Spindle whenever turns around and adds two twists, and output doubles; Winding mechanism in traditional ring throstle and the winding procedure in the spinning technological process have been cancelled: its power consumption is reduced significantly.
5 in sum, and workman's amount of labour reduces significantly, and recruitment reduces in a large number, the 1/5-1/10 (being spun kind and equipment difference) of ten thousand ingot recruitments spun yarn winder two-step during only by existing ring spinning, and as by specific yield calculating per capita, recruitment will be lower.
6 when doubling twisting, compares with existing two-for-one twister, has cancelled the doubling operation, does not need to change the yarn joint midway, and its application magnetic suspension principle, has both reduced energy consumption, has reduced workman's amount of labour again, has reduced recruitment; Compare with traditional twisting machine, advantages such as output efficiency, power consumption, recruitment will be more obvious.
Description of drawings
Fig. 1 is a structural representation of the present invention
Fig. 2 is a rotating disc magnet mosaic map mosaic
Wherein 1 is rail, the 2nd, and spindle support, the 3rd, spindle blade, the 4th, yarn-guide tube, the 5th, duplex bearing, the 6th, sleeve pipe, the 7th, pallet, the 8th, cylinder (groove drum) seat, the 9th, cylinder (groove drum) axle, the 10th, cylinder (groove drum), the 11st, bearing, the 12nd, reverse-flighted screw, the 13rd, yarn-guide mouth, the 14th, bearing, the 15th, a yarn, the 16th, bobbin, the 17th, a yarn count stand, the 18th, a yarn count frame, the 19th, gear, the 20th, gear, the 21st, rotating disc, the 22nd, alnico magnets, the 23rd, rotating disc, the 24th, alnico magnets, the 25th, servomotor, the 26th, yarn, the 27th, annular alnico magnets, the 28th, annular alnico magnets, the 29th, interior alnico magnets, the 30th, outer alnico magnets, the 31st, wear-resistant ceramic ring, the 32nd, wear-resistant ceramic ring.
Description of drawings
Be described in detail embodiments of the invention below in conjunction with accompanying drawing
As shown in drawings, the present invention's JW introducing-type magnetcisuspension double twisting energy-saving spindle, it has rail 1, spindle support 2, spindle blade 3, yarn-guide tube 4, duplex bearing 5, sleeve pipe 6, pallet 7, cylinder (groove drum) seat 8, cylinder (groove drum) axle 9, cylinder (groove drum) 10, bearing 11, reverse-flighted screw 12, yarn-guide mouth 13, bearing 14, tube yarn 15, bobbin 16, tube yarn count stand 17, tube yarn count frame 18, gear 19, gear 20, rotating disc 21, alnico magnets 22, rotating disc 23, alnico magnets 24, servomotor 25, yarn 26, annular alnico magnets 27, annular alnico magnets 28, interior alnico magnets 29, outer alnico magnets 30, wear-resistant ceramic ring 31, wear-resistant ceramic ring 32 (has been cancelled reverse-flighted screw 12 during with groove drum, yarn-guide mouth 13, bearing 14, gear 19, gear 20) forms.Spindle support 2 is housed on the rail 1, and the spindle blade 3 that passes spindle support 2 is the hollow spindle blade, is fixed with yarn-guide tube 4 duplex bearings 5 on the spindle blade 3, and the hollow cavity of yarn-guide tube 4 is communicated with the hollow cavity of spindle blade 3; Closely be sleeved on the sleeve pipe 6 on the duplex bearing 5, can slide up and down pallet 7 in relative rotation at sleeve pipe 6; Pallet 7 sides are fixed with interior alnico magnets 29, and interior alnico magnets 29 are relative with outer alnico magnets 30 heteropoles, and outer alnico magnets 30 hold pallet 7 by internal permanent magnet 29, and when spindle blade 3 rotated, pallet 7 did not rotate; Pallet 7 tops are equipped with cylinder (groove drum) seat 8 and tube yarn count stand 17 respectively; Drum shaft 9 and reverse-flighted screw 12 (or only groove drum shaft 9) are housed respectively on cylinder (groove drum) seat 8, be fixed with cylinder 10, bearing 11, gear 18 and rotating disc 21 on the drum shaft 9, yarn-guide mouth 13 is housed, bearing 14 and gear 19 (or being fixed with cylinder 10, bearing 11 and rotating disc 21 on the groove drum shaft 9) on the reverse-flighted screw 12; On the tube yarn count stand 16 a yarn count frame 17 is housed, on the tube yarn count frame 18 bobbin 16 is housed, bobbin 16 contacts with cylinder 10; The gear 18 that is equipped with on the drum shaft 9 is meshed with gear 19 on the reverse-flighted screw 12; Rotating disc 21 on the drum shaft 9 is corresponding with the rotating disc 23 on the servomotor 25, be inlaid with polylith alnico magnets 22 and 24 respectively on each rotating disc 21,23, and be spaced by N, S, N, S, utilize the magnet characteristic, when servomotor 25 rotation, rotating disc 23 attracts rotating disc 21 to rotate synchronously, when rotating disc 21 lags behind rotating disc 23, alnico magnets 22,24 homopolarities on the rotating disc 21,23 are relative, magnet on the rotating disc 23 24 drives rotating discs 21 to the preamble rotation at this moment, has promptly used the principle of inhaling rear-guard before the type of drive of magnetic suspension train; Annular alnico magnets 28 homopolarities that adsorb on the fixing annular alnico magnets 27 in pallet 7 belows and the rail are relative, utilize the characteristic of magnet homopolar-repulsion, pallet 7 (comprising all objects fixing on the pallet) upwards floats, expansion along with the come-up distance, its mutual expelling force weakens relatively, when mutual expelling force equals the suffered gravity of all objects on pallet 7 and the pallet 7, pallet 7 suspends fixedly, at this moment, the weight of all objects on pallet 7 and the pallet 7 is pressed on the rail, a spindle blade load has sleeve pipe and yarn-guide tube, and load reduces significantly.
When coarse yarn and spinning fine yarn, yarn 26 spues from front roller nip, the ceramic ring 31 that passes yarn-guide tube 4 tops enters yarn-guide tube 4, pass from the ceramic ring 32 on the sleeve pipe 6 through spindle blade 3 endoporus, be wound up into through yarn-guide mouth 13 on the bobbin 16 of cylinder 10 frictional drive, dynamically adjust servomotor 25, drive cylinders 10 rotations by the alnico magnets on alnico magnets on the rotating disc 23 24 and the rotating disc 21 22, the winding speed of its cylinder 10 frictional drive bobbins 16 and the speed of front roller nip output yarn are consistent at any time, the gear 18 that is installed on the drum shaft 9 drives reverse-flighted screw 12 rotations by gear 19, yarn-guide mouth 13 is done back and forth movement on reverse-flighted screw, yarn 26 forms tube yarn 15 well-regulated being wound up under the traction of yarn-guide mouth 13 on the bobbin 16.
When adopting groove drum, yarn 26 spues from front roller nip, the ceramic ring 31 that passes yarn-guide tube 4 tops enters yarn-guide tube 4, pass from the ceramic ring 32 on the sleeve pipe 6 through spindle blade 3 endoporus, be wound up into through the groove on the groove drum 10 on the bobbin 16 of groove drum 10 frictional drive, dynamically adjust servomotor 25 and drive groove drums 10 rotations by the alnico magnets on alnico magnets on the rotating disc 23 24 and the rotating disc 21 22, the winding speed of its groove drum 10 friction drive bobbins 16 and the speed of front roller nip output yarn are consistent at any time, rotary yarn 26 with groove drum 10 is done back and forth movement in the groove of groove drum 10, well-regulated being wound up into forms tube yarn 15 on the bobbin 16.
When doubling twisting, yarn more than 2 or 2 is drawn from bobbin respectively, doubling plying behind tensioner, the ceramic ring 31 that yarn 26 behind the doubling plying passes yarn-guide tube 4 tops enters yarn-guide tube 4,, pass from the ceramic ring 32 on the sleeve pipe 6 through spindle blade 3 endoporus, be wound up on the bobbin 16 of cylinder (groove drum) 10 frictional drive through yarn-guide mouth 13 (with groove drum time yarn through the groove drum groove), adjust the driver of servomotor 25, make its winding speed can satisfy the twist design requirement.
Claims (9)
1. JW introducing-type magnetic suspension double twisting energy-saving spindle, it has rail 1, spindle support 2, spindle blade 3, yarn-guide tube 4, duplex bearing 5, sleeve pipe 6, pallet 7, cylinder (groove drum) seat 8, cylinder (groove drum) axle 9, cylinder (groove drum) 10, bearing 11, reverse-flighted screw 12, yarn-guide mouth 13, bearing 14, tube yarn 15, bobbin 16, bobbin carrier base 17, bobbin support 18, gear 19, gear 20, rotating disc 21, alnico magnets 22, rotating disc 23, alnico magnets 24, servomotor 25, yarn 26, annular alnico magnets 27, annular alnico magnets 28, interior alnico magnets 29, outer alnico magnets 30, wear-resistant ceramic ring 31, wear-resistant ceramic ring 32 is formed.It is characterized in that being the spindle of twisting resultant yarn based on the direct feeding yarn of two-for-one twisting spindles, opposite fully with thread path on the two-for-one twister, adopt positive introducing-type.
2. according to claim 1, a kind of JW introducing-type magnetic suspension double twisting energy-saving spindle is characterized in that, the hollow cavity of yarn-guide tube 4 is communicated with the hollow cavity of spindle blade 3, yarn 25 is at the environment inside spinning of sealing, the spinning air ring is in the confined bed spool, spinning tension disappears substantially, and spinning broken end phenomenon drops to minimum.
3. according to claim 1,2, a kind of JW introducing-type magnetic suspension double twisting energy-saving spindle is characterized in that, yarn 25 spues from front roller nip, the ceramic ring 31 that passes yarn-guide tube 4 tops enters yarn-guide tube 4, ceramic ring 32 from sleeve pipe 3 passes, through yarn-guide mouth 13, under servomotor 24 drives, drive cylinders 10 rotations by the alnico magnets on alnico magnets on the rotating disc 22 23 and the rotating disc 20 21, be installed in gear 18 on the drum shaft 9 and drive reverse-flighted screws 12 by gear 19 and rotate, yarn-guide mouth 13 is done back and forth movement on reverse-flighted screw 12, and yarn 25 is well-regulated to be wound up on the bobbin 16 of cylinder 10 frictional drive and to form a tube yarn 15.
4. according to claim 1,2,3, a kind of JW introducing-type magnetic suspension double twisting energy-saving spindle is characterized in that, when using groove drum 10 frictions to drive bobbin 16 coiling yarns 25, yarn 25 spues from front roller nip, the ceramic ring 31 that passes yarn-guide tube 4 tops enters yarn-guide tube 4, ceramic ring 32 from sleeve pipe 3 passes, groove on groove drum 10, under the driving of servomotor, rotary yarn 26 with groove drum 10 is done back and forth movement in the groove of groove drum 10, form a tube yarn 15 on the well-regulated bobbin 16 that is wound up into groove drum 10 frictional drive.
5. according to claim 1,2,3,4, a kind of JW introducing-type magnetic suspension double twisting energy-saving spindle is characterized in that, servomotor 25 can dynamically be adjusted driver according to the speed that front roller is exported yarn, and the winding speed of cylinder (or groove drum) 10 frictional drive bobbins 16 and the speed of front roller nip output yarn are consistent at any time.
6. have 1 according to claim, a kind of JW introducing-type magnetic suspension double twisting energy-saving spindle is characterized in that annular alnico magnets 29 homopolarities that adsorb on the fixing annular alnico magnets 28 in pallet 7 belows and the rail are relative, utilize the principle of magnet homopolar-repulsion, pallet 7 (comprising all objects fixing on the pallet) upwards floats, expansion along with the come-up distance, its mutual expelling force weakens relatively, and when mutual expelling force equaled the suffered gravity of all objects on pallet 7 and the pallet 7, pallet 7 suspended fixedly.
7. according to claim 1, a kind of JW introducing-type magnetic suspension double twisting energy-saving spindle is characterized in that, pallet 7 sides are fixed with interior alnico magnets 29, interior alnico magnets 29 are relative with outer alnico magnets 30 heteropoles, outer alnico magnets 30 hold pallet 7 by interior alnico magnets 29, when spindle blade 3 rotated, sleeve 6 did not rotate with pallet 7.
8. according to claim 1,2,3,4, a kind of JW introducing-type magnetic suspension double twisting energy-saving spindle is characterized in that, when doubling twisting, yarn more than 2 or 2 is drawn from bobbin respectively, doubling plying behind tensioner, the ceramic ring 31 that yarn 26 behind the doubling plying passes yarn-guide tube 4 tops enters yarn-guide tube 4, ceramic ring 32 from sleeve pipe 3 passes, be wound up on the bobbin 16 of cylinder (groove drum) 10 frictional drive through yarn-guide mouth 13 (with groove drum time yarn through the groove drum groove), adjust the driver of servomotor 25, make it drive cylinder (groove drum) winding speed and can satisfy the twist design requirement.
9. according to claim 1,3,4, a kind of JW introducing-type magnetic suspension double twisting energy-saving spindle is characterized in that, rotating disc 21, be inlaid with polylith alnico magnets 22 on 23 respectively, 24 and press N, S, N, S is spaced, promptly used the principle of inhaling rear-guard before the type of drive of magnetic suspension train, when servomotor rotates, utilize the magnet characteristic, rotating disc 23 attracts rotating disc 21 to rotate, when rotating disc 21 lags behind rotating disc 23, rotating disc 21, alnico magnets 22 on 23,24 homopolarities are relative, and this moment, the magnet 24 driving rotating discs 21 of rotating disc 23 rotated to preamble.
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CN114753026B (en) * | 2022-04-13 | 2024-01-30 | 徐州天虹时代纺织有限公司 | Spinning twisting device |
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Application publication date: 20110202 |