CN101962787A - Automatic powder-scraping device - Google Patents
Automatic powder-scraping device Download PDFInfo
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- CN101962787A CN101962787A CN 201010534006 CN201010534006A CN101962787A CN 101962787 A CN101962787 A CN 101962787A CN 201010534006 CN201010534006 CN 201010534006 CN 201010534006 A CN201010534006 A CN 201010534006A CN 101962787 A CN101962787 A CN 101962787A
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Abstract
The invention discloses an automatic powder-scraping device, which consists of a cart system and a plurality of bogie systems arranged on the cart system, wherein the cart system comprises an operation track and a frame-shaped support arranged on the operation track; rollers matched with the operation track are arranged below two ends of the frame-shaped support; two ends of the frame-shaped support are provided with a servo motor and a driving device; the driving device is provided with a speed reducer; the inner side of the operation track is provided with a position sensor; the bogie systems comprise upright posts, scraping plates, cylinders and micro cylinders; a framework of the bogie system consists of four upright posts which are arranged on the frame-shaped support; the top ends of the four upright posts are provided with end caps; piston plates are arranged inside the four upright posts; the lower parts of the piston plates are provided with a plurality of groups of the scraping plates; the top parts of the piston plates are connected with cylinder connecting rods which extend out of the end caps; and the scraping plates in each bogie system are connected into a whole body by the micro cylinders to move in a unified mode and work independently.
Description
Technical field
The present invention relates to a kind of being exclusively used in and scrape the automatic powder-scraping device that powder is used in the electrolytic copper powder Automatic Production System.
Background technology
Electrolytic process is produced copper powder, and scraping powder is except that first procedure behind the anode casting, also is the operation of the physicals most critical of decision output, power consumption, product, and it not only concerns output, the quality of product, also is related to the production cost of whole production.Now domestic all the employing manually scraped powder, like this, scrapes the opaque amount mainly by the individual decision of workman, and be not only relevant with workman's technical skills, also with operator's sense of responsibility, mood very big relation arranged.For guaranteeing the stability of quality product, according to the requirement of production technique, should be regularly to scrape powder, manually scrape powder but adopt, this point all can not get guaranteeing in all producers.When scraping powder, also exist and work shifts where laborers do not exert themselves, can not scrape powder uniformly whole surface, it is just good to wipe on the cathode surface 2/3rds powder off at every turn.Simultaneously, because of being scrapes powder by hand, also the interface at negative electrode and electrolytic solution forms a zone of illuviation, each powder delivery all will hang out electrolyzer with negative electrode and manually clean, and not only workload is big, the labor strength height, cleaning is unclean yet, causes negative plate consumption to increase cost up.Scrape powder not totally, not thorough, just make product particle thick, inhomogeneous easily, thereby cause yield rate low, electricity increases, and production cost is significantly raise.
In sum, there is following several shortcoming in existing mode of manually scraping powder: 1. labor strength is big; 2. reliability, timing property can't guarantee that yield rate is low; 3. on-the-spot acid mist (sulfuric acid mist) is serious, and the workman operates on electrolyzer, and is big to workman's health hazardness; 4. form accumulation easily at the separation surface place of negative electrode, increase labor strength and strengthen cathode consumption, improve production cost; 5. can't realize scraping when powder and cleaning separation surface are piled up and carry out.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of automatic powder-scraping device of scraping powder from motion tracking, automatic location, high precision.
Technical scheme of the present invention is as follows: a kind of automatic powder-scraping device, this automatic powder-scraping device is made of big truck system and the cart system that is installed on the big truck system, described big truck system comprises orbit and the frame support that is installed on the orbit, the below at the two ends of described frame support is provided with roller, stopper and speed reduction unit that the two ends of described frame support are provided with servomotor and are electrically connected with this servomotor are provided with position transducer in the inboard of orbit; Described cart system comprises column, scraper plate, cylinder and minitype cylinder, the framework of described cart system is made of four root posts that are arranged on the frame support, top at four root posts is provided with end cap, in four root posts, piston plate is set, the bottom of described piston plate is provided with the array scraper plate, the top of described piston plate connects air cylinder connecting rod, described air cylinder connecting rod stretches out end cap, in both sides, the front and back correspondence that is positioned at four root post intermediary frame supports two row's apertures are set, kink has quarter butt in each aperture, one end of described quarter butt uses fixed by nut on aperture, the other end is installed a roller shaft, the middle part of described roller shaft is provided with a through hole, described quarter butt passes this through hole of roller shaft, the two ends up and down of two relative each roller shafts couple together by two cross bars, wherein the upper end of row's roller shaft links together by a connecting arm, the connecting arm of described minitype cylinder is connected with any quarter butt, described scraper plate is positioned at the intermediate space place of per two groups of cross bars, three nearly switches of victory are set on column, be followed successively by home switch from top to bottom, clamping switch and location switch, end at frame support is provided with two frequency control motors, and described frequency control motor and three nearly switches of victory and cylinder and minitype cylinder are electrically connected.
Adopt technique scheme, big truck system moves on orbit, and position transducer is adopted, to satisfy the requirement of positional precision between each electrolyzer in the position of control cart system; Cart system is used for control and scrapes powder, and air cylinder connecting rod control scraper plate moves up and down, and is in the original position state when scraper plate is not worked, when starting working, scraper plate is descending, starts clamping switch, the minitype cylinder operation, make roller shaft be offset, thereby clamp scraper plate, scraper plate continues descending, powder work is scraped in realization, when scraper plate is arranged in the bottom of negative plate of little electrolyzer, start to bit switch, once scrape powder and finish this moment; Again so repeatedly, after one group of little electrolyzer had been scraped, big truck system was scraped another group more forward, and after having scraped fully, the truck system original position of returning is proceeded the powder work of scraping next time greatly.
In technique scheme: the orbit of described big truck system is installed in the both sides of cathode electrolytic cell, described cathode electrolytic cell is made of 24 little electrolyzers, wherein transversely arranged two little electrolyzers constitute one group, 12 groups of little electrolyzers of vertical array, 12 negative plates are arranged in each little electrolyzer, the inboard of described orbit is provided with 12 position transducers, this position transducer is corresponding one group of little electrolyzer respectively, two cart systems of arranged transversely on the described big truck system, correspondence is provided with 12 groups of scraper plates on each cart system.
In order effectively to control the running status of scraping the powder machine, described roller adopts two-wheel edge structure.
Moving of piston plate is provided with track in the inboard of four root posts for convenience, and four angles of piston plate are provided with first pulley with this Orbit Matching.
In technique scheme: described position transducer is other to set gradually two nearly switches of victory, and one of front is a speed reducing switch, and one of back is second location switch.When the cart system block reaches one group of little electrolyzer, start speed reducing switch, speed reduction unit control cart system slowdown when big truck system arrives the position of little electrolyzer, starts second location switch.
Running precision up and down for more accurate control scraper plate, the top of a described root post is provided with one second pulley, position near air cylinder connecting rod on end cap also is provided with one second pulley, and a counterweight is installed on two second pulleys, and described counterweight is connected with the top of piston plate.
Beneficial effect: the present invention's employing is waitd upon clothes technology, optical fiber sensing technology, high precision monitoring technology on-line, three-dimensional automatic tracking technology and industrial computer and is added every function that program control technology is realized the high automation degree of this equipment, high precision, high reliability.Alleviated working strength of workers greatly, protected the workman healthy, the reliability and the precision of carrying out, having guaranteed to scrape powder when having guaranteed to scrape powder and cleaning, improved labour productivity, reduced production cost.Specific as follows:
1) raises labour productivity.Compare with manually scraping powder, labour productivity has improved more than four times, can reach five times of original labour productivity.Can improve the phenomenon that existing usefulness is manually piled output greatly.
2) improved the reliability of scraping powder.Manually scraping powder can not, also can not reach hundred-percent reliable, should reliability very low, particularly regularly and scrape aspect powder clean at every turn, always because work and cause the phenomenon of entanglement for a long time, thereby cause not timing to scrape powder and scrape the phenomenon that powder is done as a mere formality.Automatically scrape the powder machine scrape timing property that powder then can guarantee to scrape powder, homogeneity and clean can, uncontrollable confusion phenomena can not appear.
3) scrape opaque amount height.Manually scrape powder relatively with existing, manually scrape powder, it is just all well and good to wipe 2/3rds powder off, can guarantee on the negative plate that 95% to 98% pruinescence wipes off and scrape the powder machine automatically, if the cathode surface physical specification reaches design requirements, can realize 100% wipe off.
4) scrape powder automatically.Powder is scraped in existing craft, is that the workman walks up and down on electrolyzer and scrapes powder, not only influences the cleaning of electrolytic solution, thereby influences quality product, simultaneously, also has very big unsafe factor.Utilize and scrape the powder machine automatically, can realize the strange land operation, finish the everything of scraping powder automatically.
6) industrial computer and program controlled software.Existing craft is scraped the timing that powder can't guarantee that production technique needs and is scraped powder.Can finish each timing of scraping powder circulation by industrial computer and program controlled software and scrape the powder machine automatically, and can carry out communication, and can carry out manipulation to timing length, carry out mathematical statistics and analysis by external printer by spare interface and last microcomputer.Positive pushing effect will be played.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is a stereographic map of the present invention;
Fig. 3 is the distribution plan of position transducer of the present invention;
Fig. 4 is the partial enlarged drawing at A place among Fig. 2;
Fig. 5 is the scheme of installation of frequency control motor of the present invention.
Embodiment
The invention will be further described below in conjunction with drawings and Examples:
As shown in Figure 1, automatic powder-scraping device of the present invention is made of big truck system and two cart systems that are installed on the big truck system, described big truck system comprises orbit 1 and the frame support 2 that is installed on the orbit 1, the orbit 1 of described big truck system is installed in the both sides of cathode electrolytic cell, described cathode electrolytic cell is made of 24 little electrolyzers 19, wherein transversely arranged two little electrolyzers 19 constitute one group, 12 groups little electrolyzers 19 of vertical array, in each little electrolyzer 19 12 negative plates 20 are arranged, the below at the two ends of described frame support 2 is provided with the roller 3 with orbit 1 coupling, described roller 3 adopts the structure of two-wheel edge, so that effectively the running status of big truck system is controlled, stopper 5 and speed reduction unit 6 that the two ends of described frame support 2 are provided with servomotor 4 and are electrically connected with this servomotor 4 are provided with 12 position transducers 7 in the inboard of orbit 1; Be that every group little electrolyzer 19 correspondences are provided with a position transducer 7, on position transducer 7 sides two nearly switches of victory are set, one of front is a speed reducing switch 24, next one is second location switch 25, when the little electrolyzer of the fast arrival of big truck system, start speed reducing switch 24, speed reduction unit 6 control cart system slowdowns, when arriving little electrolyzer, start second location switch 25, described cart system comprises column 8, scraper plate 9, cylinder and minitype cylinder, the framework of described cart system is made of four root posts 8 that are arranged on the frame support 2, on the top of four root posts 8 end cap 10 is set, opposite sides at four root posts 8 is provided with track, in four root posts 8, piston plate 11 is set, four angles of piston plate 11 are provided with first pulley 21 with this Orbit Matching, the bottom of described piston plate 11 is provided with 12 groups of scraper plates 9, the top of described piston plate 11 connects air cylinder connecting rod 12, described air cylinder connecting rod 12 stretches out end cap 10, the precision that moves up and down for more accurate control scraper plate 9, one second pulley 22 is set on the top of a root post 8, position near air cylinder connecting rod 12 on end cap 10 also is provided with one second pulley 22, a counterweight 23 is installed on two second pulleys 22, and described counterweight 23 is connected with the top of piston plate 11.In both sides, the front and back correspondence that is positioned at four root posts, 8 intermediary frame supports 2 two row's apertures are set, quarter butt 13 of kink in each aperture, one end of described quarter butt 13 is fixed on the aperture with nut 28, the other end is installed a roller shaft 14, the middle part of described roller shaft 14 have one with the hole of quarter butt 13 coupling, described quarter butt 13 passes the hole of roller shaft 14, the two ends up and down of two opposite roller wheels axle 14 couple together by two cross bars 27, wherein the upper end of row's roller shaft 14 links together by a connecting arm 15, the connecting arm 15 of described minitype cylinder is connected with any quarter butt 13, described scraper plate 9 is positioned at the intermediate space place of per two groups of cross bars 27, under static state, described roller shaft 14 is parallel with scraper plate 9, three nearly switches of victory are set on column 8, be followed successively by home switch 16 from top to bottom, clamping switch 17 and location switch 18, corresponding home switch 16 when scraper plate 9 is not worked, when scraper plate 9 descending about 10-15 centimetres, what correspondence was provided with is to add switch for locking 17, when scraper plate 9 arrives the bottom of negative plate 20, corresponding is location switch 18, end at frame support 2 is provided with frequency control motor, described frequency control motor and three nearly switches of victory and cylinder and minitype cylinder are electrically connected, air cylinder connecting rod control scraper plate 9 moves up and down, when not working, scraper plate 9 is in the original position state, start home switch this moment, make scraper plate 9 be in original position, when starting working, scraper plate 9 descending about 10-15 centimetres, start clamping switch 17, the minitype cylinder operation, make roller shaft 14 be offset, clamp scraper plate 9, scraper plate 9 continues descending, when scraper plate 9 is arranged in the bottom of negative plate 20 of little electrolyzer 19, start to bit switch, once scrape powder and finish this moment; Again so repeatedly, after one group of little electrolyzer had been scraped, big truck system was scraped another group more forward, and after having scraped fully, the truck system original position of returning is proceeded the powder work of scraping next time greatly.
Claims (6)
1. automatic powder-scraping device, it is characterized in that: this automatic powder-scraping device is made of big truck system and several cart systems that are installed on the big truck system, described big truck system comprises orbit (1) and is installed in frame support (2) on the orbit (1), the below at the two ends of described frame support (2) is provided with roller (3), the two ends of described frame support (2) are provided with servomotor (4) and stopper (5) that is electrically connected with this servomotor (4) and speed reduction unit (6), are provided with position transducer (7) in the inboard of orbit (1); Described cart system comprises column (8), scraper plate (9), cylinder and minitype cylinder, the framework of described cart system is made of four root posts (8) that are arranged on the frame support (2), on the top of four root posts (8) end cap (10) is set, piston plate (11) is set in four root posts (8), the bottom of described piston plate (11) is provided with array scraper plate (9), the top of described piston plate (11) connects air cylinder connecting rod (12), described air cylinder connecting rod (12) stretches out end cap (10), in both sides, the front and back correspondence that is positioned at four root posts (8) intermediary frame supports (2) two row's apertures are set, kink has quarter butt (13) in each aperture, one end of described quarter butt (13) is fixed on the aperture with nut (28), the other end is installed a roller shaft (14), the middle part of described roller shaft (14) is provided with a through hole, described quarter butt (13) passes this through hole of roller shaft (14), the two ends up and down of two relative each roller shaft (14) couple together by two cross bars (27), wherein the upper end of row's roller shaft (14) links together by a connecting arm (15), the connecting arm of described minitype cylinder (15) is connected with any quarter butt (13), described scraper plate (9) is positioned at the intermediate space place of per two groups of cross bars (27), three nearly switches of victory are set on column (8), be followed successively by home switch (16) from top to bottom, clamping switch (17) and location switch (18), end at frame support (2) is provided with two frequency control motors (26), and described frequency control motor (26) and three nearly switches of victory and cylinder and minitype cylinder are electrically connected.
2. according to the described automatic powder-scraping device of claim 1, it is characterized in that: the orbit of described big truck system (1) is installed in the both sides of cathode electrolytic cell, described cathode electrolytic cell is made of 24 little electrolyzers (19), wherein transversely arranged two little electrolyzers (19) constitute one group, 12 groups of little electrolyzers of vertical array (19), in each little electrolyzer (19) 12 negative plates (20) are arranged, the inboard of described orbit (1) is provided with 12 position transducers (7), this position transducer (7) is corresponding one group of little electrolyzer (19) respectively, two cart systems of arranged transversely on the described big truck system, correspondence is provided with 12 groups of scraper plates (9) on each cart system.
3. according to the described automatic powder-scraping device of claim 1, it is characterized in that: described roller (3) adopts two-wheel edge structure.
4. according to the described automatic powder-scraping device of claim 1, it is characterized in that: described position transducer (7) is other to set gradually two nearly switches of victory, and one of front is speed reducing switch (24), and one of back is second location switch (25).
5. according to the described automatic powder-scraping device of claim 1, it is characterized in that: the inboard at four root posts (8) is provided with track, and four angles of piston plate (11) are provided with first pulley (21) with this Orbit Matching.
6. according to the described automatic powder-scraping device of claim 1, it is characterized in that: the top of a described root post (8) is provided with one second pulley (22), the position of going up near air cylinder connecting rod (12) at end cap (10) also is provided with one second pulley (22), two second pulleys (22) are gone up a counterweight (23) are installed, and described counterweight (23) is connected with the top of piston plate (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010534006A CN101962787B (en) | 2010-11-08 | 2010-11-08 | Automatic powder-scraping device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010534006A CN101962787B (en) | 2010-11-08 | 2010-11-08 | Automatic powder-scraping device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101962787A true CN101962787A (en) | 2011-02-02 |
| CN101962787B CN101962787B (en) | 2011-12-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201010534006A Expired - Fee Related CN101962787B (en) | 2010-11-08 | 2010-11-08 | Automatic powder-scraping device |
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| CN (1) | CN101962787B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102628172A (en) * | 2012-04-24 | 2012-08-08 | 天华化工机械及自动化研究设计院 | Device for scraping sponge copper |
| CN103374733A (en) * | 2012-04-28 | 2013-10-30 | 廖熙 | Multifunctional integrated electrolytic bath |
| CN106757174A (en) * | 2017-02-23 | 2017-05-31 | 黄芃 | A kind of electro-deposition prepares the method and device of metal dust |
| CN108774686A (en) * | 2018-06-11 | 2018-11-09 | 怀宁县隆昌包装有限公司 | A kind of discarded copper coin copper powder recovery device |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101709489A (en) * | 2009-11-12 | 2010-05-19 | 中南大学 | Method for producing nickel powder from pure nickel sulfate solution through direct deposition |
| CN201883159U (en) * | 2010-11-08 | 2011-06-29 | 重庆市机电设计研究院 | Automatic powder scraping device |
-
2010
- 2010-11-08 CN CN201010534006A patent/CN101962787B/en not_active Expired - Fee Related
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101709489A (en) * | 2009-11-12 | 2010-05-19 | 中南大学 | Method for producing nickel powder from pure nickel sulfate solution through direct deposition |
| CN201883159U (en) * | 2010-11-08 | 2011-06-29 | 重庆市机电设计研究院 | Automatic powder scraping device |
Non-Patent Citations (1)
| Title |
|---|
| 《电子工艺技术》 20061130 徐瑞东 等 电解法制备超细铜粉的工艺及性能研究 355-359 1-6 第27卷, 第6期 2 * |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102628172A (en) * | 2012-04-24 | 2012-08-08 | 天华化工机械及自动化研究设计院 | Device for scraping sponge copper |
| CN102628172B (en) * | 2012-04-24 | 2015-07-22 | 天华化工机械及自动化研究设计院有限公司 | Device for scraping sponge copper |
| CN103374733A (en) * | 2012-04-28 | 2013-10-30 | 廖熙 | Multifunctional integrated electrolytic bath |
| CN106757174A (en) * | 2017-02-23 | 2017-05-31 | 黄芃 | A kind of electro-deposition prepares the method and device of metal dust |
| CN108774686A (en) * | 2018-06-11 | 2018-11-09 | 怀宁县隆昌包装有限公司 | A kind of discarded copper coin copper powder recovery device |
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| Publication number | Publication date |
|---|---|
| CN101962787B (en) | 2011-12-07 |
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Granted publication date: 20111207 Termination date: 20161108 |