Summary of the invention
One of technical issues that need to address of the present invention provide a kind of existing good flame-retardance ability, do not reduce the plastics of polymer machinery performance and processing characteristics again and use halogen-free flame retardants.
The technology contents that solves the problems of the technologies described above is following:
Plastics of the present invention with halogen-free flame retardants mainly by 20~80 parts of WHITE CARBON BLACKs, the surface treatment agent of 10~80 parts of organopolysiloxane and 1~4 part, the organic MQ silicone resin of 10-80 part is prepared from.
Preferably; Said thermal silica; It carries out surface treatment through surface treatment agent; Surface treatment agent can be hydroxy silicon oil, aminomethyl phenyl silicon diol, Diphenylsilanediol, phenyltrimethoxysila,e, phenyl triethoxysilane, phenylbenzene diethoxy silane, dimethoxydiphenylsilane, methyl ethoxy silane etc., more preferably hydroxy silicon oil, aminomethyl phenyl silicon diol or Diphenylsilanediol.
Said organopolysiloxane, mode of appearance are colourless heavy-gravity liquid.
Said organopolysiloxane, 25 ℃ of viscosity are 200-800Pa.s; Be preferably the YSR 3286 of terminal methyl.
Said organic MQ silicone resin, preferable methyl MQ silicone resin.
Another technical problem that the present invention need solve provides the preparation method of above-mentioned plastics with halogen-free flame retardants.
The technical scheme that solves the problems of the technologies described above is following:
Plastics of the present invention are with the preparation method of halogen-free flame retardants, and this method comprises following step:
(1) 20-80 part thermal silica is joined in the mixed at high speed machine, be warmed up to 100-200 ℃;
(2) be heated to 150-250 ℃ to 1~4 part of surface treatment agent, and the liquid after will heating is connected on the high-pressure atomization spray equipment;
(3) through the high-pressure atomization device surface treatment agent is atomized several times and join in the thermal silica that is under the mixed at high speed state;
(4) under the state of mixed at high speed, 10~80 parts of organopolysiloxane are added drop-wise in the surface treated thermal silica;
(5) 10~80 parts of methyl MQ silicone resin are added in the super mixer, continue to stir 60 minutes;
(6) said mixture inserts in the plough type mixing tank further that homogenizing is dispersed into fine powder.
Powdered plastic of the present invention is used to improve the flame retardant properties of general-purpose plastics and engineering plastics with halogen-free flame retardants; Its addition in plastics is 0.5~30%, and device of plastic processing that can be through routine such as forcing machine and injector prepare plastic cement micelle and plastics.The gained modified plastics product has good flame retardancy, does not produce corrosion and toxic gas in the time of burning, and has good heat-proof quality.Can reduce the amount of being fuming and suppress carbon dioxide generating, meet the environmental requirement of BACN non-halogen non-phosphate fully.
Powdered plastic of the present invention also possesses following advantage simultaneously with halogen-free flame retardants: (1) with respect to liquid flame retardant, and this fire retardant is easy to add, can be directly and the plastic pellet mixing, and also the screw rod feeding carries out proportioning separately.(2) improve the processing characteristics of polymkeric substance, overcome the conventional flame retardant adding, the shortcoming of plastic working degradation.(3) improve release property, promote the glossiness of goods.(4) play the enhancing toughening effect, overcoming conventional flame retardant influences plastics intensity and flexible defective.
Embodiment
Come to further specify in detail the present invention through concrete embodiment and the applicable cases in the engineering plastics polycarbonate below.Used thermal silica, purity is more than 99.8%, and specific surface area is at 100-400m
2Between/the g.
Embodiment 1
Fire retardant is used in contrast:
3 parts of MQ resins are joined in 97.0 parts of polycarbonate, and proportioning is seen table 1.; Through extruding pelletization, the injection moulding batten finally records the engineering plastics flame retardant properties and sees table 2. with relevant mechanical property.
Embodiment 2
Fire retardant is used in contrast:
With 3 parts of viscosity is that 800Pa.s terminal methyl YSR 3286 joins in 97.0 parts of polycarbonate, and proportioning is seen table 1.; Through extruding pelletization, the injection moulding batten finally records the engineering plastics flame retardant properties and sees table 2. with relevant mechanical property.
Embodiment 3
Halogen-free flame retardants is used in contrast:
100 parts of thermal silicas are joined in the flash mixer, be warmed up to 120 ℃; In thermal silica, adding 5 parts of temperature then is 200 ℃ Diphenylsilanediol, and mixes 100 minutes.3.0 parts of the powdery halogen-free flame retardantss that obtains are joined in 97.0 parts of polycarbonate, and proportioning is seen table 1.; Through extruding pelletization, the injection moulding batten finally records the engineering plastics flame retardant properties and sees table 2. with relevant mechanical property.
Embodiment 4
The described halogen-free flame retardants of present embodiment, its raw material and method following weight part is prepared from:
20 parts of thermal silicas are joined in the flash mixer, be warmed up to 120 ℃; In thermal silica, adding 1 part of temperature then is 200 ℃ Diphenylsilanediol, and mixes 100 minutes; Then to wherein adding 79 parts of methyl MQ silicone resin mixed 60 minutes.3.0 parts of the powdery halogen-free flame retardantss that obtains are joined in 97.0 parts of polycarbonate, and proportioning is seen table 1.; Through extruding pelletization, the injection moulding batten finally records the engineering plastics flame retardant properties and sees table 2. with relevant mechanical property.
Embodiment 5
The described halogen-free flame retardants of present embodiment, its raw material and method following weight part is prepared from:
20 parts of thermal silicas are joined in the flash mixer, be warmed up to 120 ℃; In thermal silica, adding 1 part of temperature then is 200 ℃ Diphenylsilanediol, and mixes 100 minutes; Then, mixed 60 minutes to the terminal methyl YSR 3286 that wherein to add 79 parts of viscosity be 800Pa.s.3.0 parts of the powdery halogen-free flame retardantss that obtains are joined in 97.0 parts of polycarbonate, and proportioning is seen table 1.; Through extruding pelletization, the injection moulding batten finally records the engineering plastics flame retardant properties and sees table 2. with relevant mechanical property.
Embodiment 6
The described plastics of present embodiment are used halogen-free flame retardants, and its raw material and method following weight part is prepared from:
20 parts of thermal silicas are joined in the flash mixer, be warmed up to 120 ℃; In thermal silica, adding 1 part of temperature then is 200 ℃ Diphenylsilanediol, and mixes 100 minutes; Then to wherein adding 60 parts of methyl MQ silicone resin mixed 60 minutes; The terminal methyl YSR 3286 that to add 19 parts of viscosity again be 500Pa.s continues to mix 60 minutes.3.0 parts of the powdery halogen-free flame retardantss that obtains are joined in 97.0 parts of polycarbonate, and proportioning is seen table 1.; Through extruding pelletization, the injection moulding batten finally records the engineering plastics flame retardant properties and sees table 2. with relevant mechanical property.
Embodiment 7
The described plastics of present embodiment are used halogen-free flame retardants, and its raw material and method following weight part is prepared from:
20 parts of thermal silicas are joined in the flash mixer, be warmed up to 120 ℃; In thermal silica, adding 1 part of temperature then is 200 ℃ Diphenylsilanediol, and mixes 100 minutes; Then to wherein adding 40 parts of methyl MQ silicone resin mixed 60 minutes; The terminal methyl YSR 3286 that to add 39 parts of viscosity again be 500Pa.s continues to mix 60 minutes.3.0 parts of the powdery halogen-free flame retardantss that obtains are joined in 97.0 parts of polycarbonate, and proportioning is seen table 1.; Through extruding pelletization, the injection moulding batten finally records the engineering plastics flame retardant properties and sees table 2. with relevant mechanical property.
Embodiment 8
The described plastics of present embodiment are used halogen-free flame retardants, and its raw material and method following weight part is prepared from:
20 parts of thermal silicas are joined in the flash mixer, be warmed up to 120 ℃; In thermal silica, adding 1 part of temperature then is 200 ℃ of Diphenylsilanediols, and mixes 100 minutes; Then to wherein adding 30 parts of methyl MQ silicone resin mixed 60 minutes; The terminal methyl YSR 3286 that to add 49 parts of viscosity again be 500Pa.s continues to mix 60 minutes.3.0 parts of the powdery halogen-free flame retardantss that obtains are joined in 97.0 parts of polycarbonate, and proportioning is seen table 1.; Through extruding pelletization, the injection moulding batten finally records the engineering plastics flame retardant properties and sees table 2. with relevant mechanical property.
Embodiment 9
The described halogen-free flame retardants of present embodiment, its raw material and method following weight part is prepared from:
40 parts of thermal silicas are joined in the flash mixer, be warmed up to 120 ℃; In thermal silica, adding 2 parts of temperature then is 200 ℃ Diphenylsilanediol, and mixes 100 minutes; Then to wherein adding 10 parts of methyl MQ silicone resin mixed 60 minutes; The terminal methyl YSR 3286 that to add 48 parts of viscosity again be 500Pa.s continues to mix 60 minutes.3.0 parts of the powdery halogen-free flame retardantss that obtains are joined in 97.0 parts of polycarbonate, and proportioning is seen table 1.; Through extruding pelletization, the injection moulding batten finally records the engineering plastics flame retardant properties and sees table 2. with relevant mechanical property.
Embodiment 10
The described halogen-free flame retardants of present embodiment, its raw material and method following weight part is prepared from:
40 parts of thermal silicas are joined in the flash mixer, be warmed up to 120 ℃; In thermal silica, adding 4 parts of temperature then is 200 ℃ Diphenylsilanediol, and mixes 100 minutes; Then to wherein adding 10 parts of methyl MQ silicone resin mixed 60 minutes; The terminal methyl YSR 3286 that to add 46 parts of viscosity again be 500Pa.s continues to mix 60 minutes.3.0 parts of the powdery halogen-free flame retardantss that obtains are joined in 97.0 parts of polycarbonate, and proportioning is seen table 1.; Through extruding pelletization, the injection moulding batten finally records the engineering plastics flame retardant properties and sees table 2. with relevant mechanical property.
Embodiment 11
The described halogen-free flame retardants of present embodiment, its raw material and method following weight part is prepared from:
40 parts of thermal silicas are joined in the flash mixer, be warmed up to 120 ℃; In thermal silica, adding 2 parts of temperature then is 200 ℃ Diphenylsilanediol, and mixes 100 minutes; Then to wherein adding 20 parts of methyl MQ silicone resin mixed 60 minutes; The terminal methyl YSR 3286 that to add 38 parts of viscosity again be 500Pa.s continues to mix 60 minutes.0.8 part of the powdery halogen-free flame retardants that obtains is joined in 99.2 parts of polycarbonate, and proportioning is seen table 1.; Through extruding pelletization, the injection moulding batten finally records the engineering plastics flame retardant properties and sees table 2. with relevant mechanical property.
Embodiment 12
The described halogen-free flame retardants of present embodiment, its raw material and method following weight part is prepared from:
40 parts of thermal silicas are joined in the flash mixer, be warmed up to 120 ℃; In thermal silica, adding 2 parts of temperature then is 200 ℃ Diphenylsilanediol, and mixes 100 minutes; Then to wherein adding 20 parts of methyl MQ silicone resin mixed 60 minutes; The terminal methyl YSR 3286 that to add 38 parts of viscosity again be 500Pa.s continues to mix 60 minutes.1.6 parts of the powdery halogen-free flame retardantss that obtains are joined in 98.4 parts of polycarbonate, and proportioning is seen table 1.; Through extruding pelletization, the injection moulding batten finally records the engineering plastics flame retardant properties and sees table 2. with relevant mechanical property.
Embodiment 13
The described halogen-free flame retardants of present embodiment, its raw material and method following weight part is prepared from:
40 parts of thermal silicas are joined in the flash mixer, be warmed up to 120 ℃; In thermal silica, adding 2 parts of temperature then is 200 ℃ Diphenylsilanediol, and mixes 100 minutes; Then to wherein adding 20 parts of methyl MQ silicone resin mixed 60 minutes; The terminal methyl YSR 3286 that to add 38 parts of viscosity again be 500Pa.s continues to mix 60 minutes.3.0 parts of the powdery halogen-free flame retardantss that obtains are joined in 97 parts of polycarbonate, and proportioning is seen table 1; Through extruding pelletization, the injection moulding batten finally records the engineering plastics flame retardant properties and sees table 2. with relevant mechanical property.
Embodiment 14
The described halogen-free flame retardants of present embodiment, its raw material and method following weight part is prepared from:
40 parts of thermal silicas are joined in the flash mixer, be warmed up to 120 ℃; In thermal silica, adding 2 parts of temperature then is 200 ℃ Diphenylsilanediol, and mixes 100 minutes; Then to wherein adding 20 parts of methyl MQ silicone resin mixed 60 minutes; The terminal methyl YSR 3286 that to add 38 parts of viscosity again be 500Pa.s continues to mix 60 minutes.4 parts of the powdery halogen-free flame retardantss that obtains are joined in 96 parts of polycarbonate, and proportioning is seen table 1.; Through extruding pelletization, the injection moulding batten finally records the engineering plastics flame retardant properties and sees table 2. with relevant mechanical property.
Embodiment 15
The described halogen-free flame retardants of present embodiment, its raw material and method following weight part is prepared from:
60 parts of thermal silicas are joined in the flash mixer, be warmed up to 120 ℃; In thermal silica, adding 3 parts of temperature then is 200 ℃ Diphenylsilanediol, and mixes 100 minutes; Then to wherein adding 15 parts of methyl MQ silicone resin mixed 60 minutes; The terminal methyl YSR 3286 that to add 22 parts of viscosity again be 500Pa.s continues to mix 60 minutes.3.0 parts of the powdery halogen-free flame retardantss that obtains are joined in 97 parts of polycarbonate, and proportioning is seen table 1.; Through extruding pelletization, the injection moulding batten finally records the engineering plastics flame retardant properties and sees table 2. with relevant mechanical property.
Embodiment 16
The described halogen-free flame retardants of present embodiment, its raw material and method following weight part is prepared from:
80 parts of thermal silicas are joined in the flash mixer, be warmed up to 120 ℃; In thermal silica, adding 4 parts of temperature then is 200 ℃ Diphenylsilanediol, and mixes 100 minutes; Then to wherein adding 6 parts of methyl MQ silicone resin mixed 60 minutes; The terminal methyl YSR 3286 that to add 10 parts of viscosity again be 200Pa.s continues to mix 60 minutes.3.0 parts of the powdery halogen-free flame retardantss that obtains are joined in 97 parts of polycarbonate, and proportioning is seen table 1.; Through extruding pelletization, the injection moulding batten finally records the engineering plastics flame retardant properties and sees table 2. with relevant mechanical property.
Embodiment 17
The described halogen-free flame retardants of present embodiment, its raw material and method following weight part is prepared from:
40 parts of thermal silicas are joined in the flash mixer, be warmed up to 120 ℃; In thermal silica, adding 2 parts of temperature then is 180 ℃ aminomethyl phenyl silicon diol, and mixes 100 minutes; Then to wherein adding 10 parts of methyl MQ silicone resin mixed 60 minutes; The terminal methyl YSR 3286 that to add 48 parts of viscosity again be 500Pa.s continues to mix 60 minutes.3.0 parts of the powdery halogen-free flame retardantss that obtains are joined in 97.0 parts of polycarbonate, and proportioning is seen table 1.; Through extruding pelletization, the injection moulding batten finally records the engineering plastics flame retardant properties and sees table 2. with relevant mechanical property.
Embodiment 18
The described halogen-free flame retardants of present embodiment, its raw material and method following weight part is prepared from:
40 parts of thermal silicas are joined in the flash mixer, be warmed up to 120 ℃; In thermal silica, adding 4 parts of temperature then is 180 ℃ aminomethyl phenyl silicon diol, and mixes 100 minutes; Then to wherein adding 10 parts of methyl MQ silicone resin mixed 60 minutes; The terminal methyl YSR 3286 that to add 46 parts of viscosity again be 800Pa.s continues to mix 60 minutes.3.0 parts of the powdery halogen-free flame retardantss that obtains are joined in 97.0 parts of polycarbonate, and proportioning is seen table 1.; Through extruding pelletization, the injection moulding batten finally records the engineering plastics flame retardant properties and sees table 2. with relevant mechanical property.
Embodiment 19
The described halogen-free flame retardants of present embodiment, its raw material and method following weight part is prepared from:
40 parts of thermal silicas are joined in the flash mixer, be warmed up to 120 ℃; In thermal silica, adding 2 parts of temperature then is 150 ℃ hydroxy silicon oil, and mixes 100 minutes; Then to wherein adding 10 parts of methyl MQ silicone resin mixed 60 minutes; The terminal methyl YSR 3286 that to add 48 parts of viscosity again be 500Pa.s continues to mix 60 minutes.3.0 parts of the powdery halogen-free flame retardantss that obtains are joined in 97.0 parts of polycarbonate, and proportioning is seen table 1.; Through extruding pelletization, the injection moulding batten finally records the engineering plastics flame retardant properties and sees table 2. with relevant mechanical property.
Embodiment 20
The described halogen-free flame retardants of present embodiment, its raw material and method following weight part is prepared from:
40 parts of thermal silicas are joined in the flash mixer, be warmed up to 120 ℃; In thermal silica, adding 2 parts of temperature then is 150 ℃ hydroxy silicon oil, and mixes 100 minutes; Then to wherein adding 10 parts of methyl MQ silicone resin mixed 60 minutes; The terminal methyl YSR 3286 that to add 48 parts of viscosity again be 500Pa.s continues to mix 60 minutes.3.0 parts of the powdery halogen-free flame retardantss that obtains are joined in 97.0 parts of polycarbonate, and proportioning is seen table 1.; Through extruding pelletization, the injection moulding batten finally records the engineering plastics flame retardant properties and sees table 2 with relevant mechanical property.
20 parts of thermal silicas are joined in the flash mixer, be warmed up to 120 ℃; In thermal silica, adding 1 part of temperature then is 200 ℃ Diphenylsilanediol, and mixes 100 minutes; Then, mixed 60 minutes to the terminal methyl YSR 3286 that wherein to add 79 parts of viscosity be 800Pa.s.3.0 parts of the powdery halogen-free flame retardantss that obtains are joined in 97.0 parts of polycarbonate, and proportioning is seen table 1.; Through extruding pelletization, the injection moulding batten finally records the engineering plastics flame retardant properties and sees table 2. with relevant mechanical property.
Table .1 formula table
Table .2 engineering plastics flame retardant properties and mechanical property table
Comparative example 1,2,3 adds MQ silicone resin, terminal methyl YSR 3286, thermal silica respectively separately and is used to prepare fire-retardant polycarbonate.Table 2. test result shows; Add separately the MQ resin and can obtain to have the material that V1 flame retardant properties and mechanical property reduce a little; Add the material that terminal methyl YSR 3286 or thermal silica then can only obtain the V2 flame retardant properties separately; And add terminal methyl YSR 3286 badly damaged material extending performance of meeting and impelling strength separately, add silicon-dioxide separately and bring great tensile toughness and impelling strength loss equally.If with thermal silica and MQ resin or terminal methyl YSR 3286 composite (inventive embodiments 4,5); Can find out that synergistic effect occurs; Flame retardant properties be can obtain and V0, V1 material are respectively; If, can present the obvious synergistic effect, obtain flame retardant properties and reach UL94 V0 fire retardant material thermal silica and MQ resin and terminal methyl YSR 3286 composite jointly (inventive embodiments 6~20); And under suitable ratio, the fire retardant material mechanical property is also obviously promoted.Find out that from inventive embodiments 11,12,13 addition of compound flame retardant can influence bigger, but less to mechanical property influence to Flame Retardancy.Also can find out from table 1 and table 2, in scope of experiment, the content of the kind of surface treatment agent, little to the flame retardant properties influence of final material, but the material comprehensive mechanical property is brought certain influence.
More than be to the specifying of possible embodiments of the present invention, but this embodiment is not in order to limiting claim of the present invention, does not allly break away from the equivalence that skill of the present invention does and implement or change, all should be contained in the claim of the present invention.