CN101857692A - PE/magnesium hydroxide composite flame retardant material - Google Patents

PE/magnesium hydroxide composite flame retardant material Download PDF

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Publication number
CN101857692A
CN101857692A CN201010204995.5A CN201010204995A CN101857692A CN 101857692 A CN101857692 A CN 101857692A CN 201010204995 A CN201010204995 A CN 201010204995A CN 101857692 A CN101857692 A CN 101857692A
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magnesium hydroxide
flame retardant
multipolymer
glycidyl methacrylate
weight
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CN101857692B (en
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杨琥
杨朕
蔡军
周到
程镕时
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NANJING DINGFENG PLASTIC CO Ltd
Nanjing University
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NANJING DINGFENG PLASTIC CO Ltd
Nanjing University
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Abstract

The invention relates to a PE/magnesium hydroxide composite flame retardant material which improves the mechanical property of a composite material while ensuring the flame retardance. The PE/magnesium hydroxide composite flame retardant material is prepared from the following raw materials in percentage by mass: 40-70 percent of modified magnesium hydroxide and 30-60 percent of PE, wherein the modified magnesium hydroxide comprises magnesium hydroxide, a PE copolymer containing an epoxide group, and an assistant, and the masses of the PE copolymer containing an epoxide group and the assistant are respectively 1-20 percent and 0.1-10 percent of that of the magnesium hydroxide. As a prefer scheme, the PE copolymer containing an epoxide group is a monomer and contains a copolymer of glycidyl methacrylate and ethylene, wherein the glycidyl methacrylate occupies 1-20 percent of the total weight of the monomer. The invention can greatly improve the compatibility of MH and a macromolecular matrix and improves the mechanical property of a composite material while ensuring the flame retardance.

Description

The PE/ magnesium hydroxide composite flame retardant material
Technical field
The present invention relates to a kind of PE/ magnesium hydroxide composite flame retardant material.
Background technology
Polyethylene (PE) is as a kind of important high molecular polymer engineering materials, density is low, water-repellancy is strong, resistance to chemical corrosion is good, easy processing owing to having, and the cost performance advantages of higher is widely used at building, transportation, electrical equipment and other numerous areas.But as the common drawback of general macromolecular material, PE equally also has easy firing, problem such as propagation of flame is fast during burning, and in the higher environment of temperature requirement, its application has been subjected to very big restriction.How effectively environmental protection ground improves its flame retardant properties, undoubtedly the application of further widening the PE material is had meaning.
In recent years, along with the pay attention to day by day of people to ecotope, traditional halogen containing flame-retardant is owing to the corrodibility of self and the toxicity of products of combustion, and its application just more and more is restricted.Replace, halogen-free flame retardants receives increasing the concern and research because of himself having environmental friendliness, advantage such as nontoxic.Wherein magnesium hydroxide (magnesium hydroxide, MH) and aluminium hydroxide (aluminium trihydroxide ATH) is two kinds of comparatively superior bittern-free flame-proof materials of performance.And because the heat decomposition temperature (about 340 ℃) of MH is than ATH height (the ATH heat decomposition temperature is in general processing of high molecular material temperature range), the scope of application is also wide, thereby MH has more wide application prospect.
Yet, with MH as fire retardant, be filled in the macromolecule matrix, preparation polymer composite flame-proof material, the greatest problem that exists is: in order to guarantee the ideal flame retardant effect, generally speaking the loading level of MH should be more than 50%, and MH surface hydrophilic oleophobic, polarity is big, under so big loading level condition, MH is difficult to be distributed in the macromolecule matrix equably, under the prerequisite that has guaranteed flame retardant properties, but sacrificed other performance (as: mechanical property of macromolecular material greatly, optical property and processing characteristics etc.), this makes the practical application of material be greatly limited undoubtedly.And compatibility problem also is the difficult point problem in generally inorganic/organic composite material preparation.
Improve the consistency between MH and macromolecular material, just need to change the surface properties of the natural hydrophilic oleophobic of MH, adopting properties-correcting agent to carry out surface modification is the method for simple possible the most.Just see that at present surface-modifying agent can be divided into small molecules properties-correcting agent and macromole properties-correcting agent, small molecules properties-correcting agent comprises tensio-active agent, silane coupling agent, titanate coupling agent etc.Than macromole properties-correcting agent, the inexpensive and excellent processing performance of small molecules properties-correcting agent can satisfy needs of production preferably, thereby uses very extensive.For MH composite high-molecular system, the researchist has attempted multiple small molecules modifier modification, comprises stearate, oleate, silane coupling agent or the like.Because the strong coupled action between silane coupling agent and the MH surfactivity hydroxyl, result of study shows that silane coupling agent is also very effective for the consistency of improving between MH and macromolecule matrix.
But small molecules properties-correcting agent also exists some problems, as: small molecules properties-correcting agent chain length is shorter, can not closely twine with macromolecular chain, is unfavorable for improving the tensile property of macromolecular material; And, after small molecules properties-correcting agent is used for modification and is prepared into matrix material, consider from thermodynamics, the trend that will break away from inorganic organic polymer microfacies interface is always arranged, attempt to dissociate, and make composite material surface phenomenons such as expansion occur, thereby reduce the use properties of material to material surface; Therefore in order further to improve the consistency of magnesium hydroxide and macromolecule matrix, people are the properties-correcting agent and the modified technique of development of new energetically.
Summary of the invention
The invention provides a kind of PE/ magnesium hydroxide composite flame retardant material, when guaranteeing flame retardant resistance, improve the mechanical property of matrix material.
Described PE/ magnesium hydroxide composite flame retardant material, its raw material is made up of the modified magnesium hydroxide of 40%-70% and the PE of 30%-60%, described per-cent is mass percent, described modified magnesium hydroxide is made up of magnesium hydroxide, the PE multipolymer and the auxiliary agent that contain epoxide group, and the quality that wherein contains the PE multipolymer of epoxide group and auxiliary agent is respectively 1%-20%, the 0.1%-10% of magnesium hydroxide.
As preferred version, the described PE multipolymer that contains epoxide group is the multipolymer that monomer comprises glycidyl methacrylate and ethene, and wherein glycidyl methacrylate accounts for the 1%-20% of total monomer weight.The described PE multipolymer that contains epoxide group is the multipolymer of glycidyl methacrylate and ethene more preferably, or the multipolymer of glycidyl methacrylate, ethene and methyl acrylate, the described PE multipolymer that contains epoxide group can be made by oneself or be purchased, as purchasing the company in Sigma-Aldrich.
The described PE multipolymer that contains epoxide group can or be commercially available through self-control, and preferably its weight-average molecular weight is 500-1000000, more preferably 10000-500000.
Polyethylene-glycidyl methacrylate copolymer and polyethylene-methyl acrylate-glycidyl methacrylate copolymer preparation method is: 100 parts of polyethylene, methyl acrylate 0-15 part, glycidyl methacrylate 1-30 part, dicumyl peroxide 0.05-1 part is as initiator, melting in mixing roll (120-140 ℃) graft copolymerization 5-60min is by gel chromatography product weight-average molecular weight.
Described auxiliary agent can comprise processing aid and synergist, and its kind and consumption are the common practise of this area, can be selected according to concrete material and actual the requirement by those skilled in the art.
Described PE/ magnesium hydroxide composite flame retardant material adopts conventional method preparation, and preferred step is as follows:
Step 1: with MH powder, the PE multipolymer macromole properties-correcting agent that contains epoxide group and auxiliary agent (comprising processing aid and synergist), added the homogenizer whip modified 5-60 minute, obtain modification MH.
Step 2: using the open type dual-roller mixing roll to prepare the PE/MH matrix material under the 120-130 ℃ of left and right sides condition: after the PE particle being heated to softening fusion on the roller, added above-mentioned modification MH powder mixing 5-60 minute, take out cooling at last.Press the punching of ASTMD1078-06 standard, test.
In the composite flame-proof material of the present invention, because the consistency as the PE multipolymer that contains epoxide group of properties-correcting agent and PE is good, simultaneously, interact between the hydroxyl on functional group on the properties-correcting agent and MH surface, most MH are by polymer institute sealed envelope, thereby improve the consistency between MH and macromolecule matrix greatly, when guaranteeing flame retardant resistance, improved the mechanical property of matrix material.
Description of drawings
Fig. 1 is the sem photograph of reference examples 1 obtained flame-retardant matrix material;
Fig. 2 is the sem photograph of reference examples 2 obtained flame-retardant matrix materials;
Fig. 3 is the sem photograph of embodiment 1 obtained flame-retardant matrix material.
Embodiment
Further specify the present invention by the following examples.
Reference examples 1
With MH powder (BET specific surface 6.79m 2/ g, Yixing venture company) and auxiliary agent (processing aid stearic acid and synergist zinc borate) add homogenizer and stirred 20 minutes, wherein stearic acid and zinc borate weight are respectively 1% and 5% of MH, obtain the MH miscellany.Under 125 ℃ of left and right sides conditions, use the open type dual-roller mixing roll to prepare the PE/MH matrix material then: with PE pellet (DFDA-7042 type, density 0.92g/cm 3, the Nanjing Sinopec is raised sub-petrochemical industry company limited) and after being heated to softening fusion on the roller, added above-mentioned MH mixture mixing 10 minutes, the weight percentage of above-mentioned MH mixture in matrix material is 65%, takes out cooling.Press the punching of ASTM D1078-06 standard, obtain composite flame-proof material M0.
Reference examples 2
With MH powder (BET specific surface 6.79m 2/ g, Yixing venture company), the trade mark is that the silane coupling agent of KH-560 and auxiliary agent (processing aid stearic acid and synergist zinc borate) add homogenizer and stirred 20 minutes, wherein the weight of KH-560, stearic acid and zinc borate is respectively 5%, 1% and 5% of MH, obtains modification MH.Under 125 ℃ of left and right sides conditions, use the open type dual-roller mixing roll to prepare the PE/MH matrix material then: with PE pellet (DFDA-7042 type, density 0.92g/cm 3, the Nanjing Sinopec is raised sub-petrochemical industry company limited) and after being heated to softening fusion on the roller, added above-mentioned modification MH mixing 10 minutes, the weight percentage of above-mentioned modification MH in matrix material is 65%, takes out cooling.Press the punching of ASTM D1078-06 standard, obtain composite flame-proof material M1.
Embodiment 1
With MH powder (BET specific surface 6.79m 2/ g, Yixing venture company), polyethylene-glycidyl methacrylate copolymer macromole properties-correcting agent (glycidyl methacrylate weight percent in multipolymer wherein: 8%; Proterties is: pressed powder; Purchase company in Sigma-Aldrich, goods number: 430862, weight-average molecular weight 300000) and auxiliary agent (processing aid stearic acid and synergist zinc borate) added the homogenizer whip modified 20 minutes, wherein macromole properties-correcting agent weight, stearic acid and zinc borate weight are respectively 15%, 1% and 5% of MH, obtain modification MH.Under 125 ℃ of left and right sides conditions, use the open type dual-roller mixing roll to prepare the PE/MH matrix material then: with PE pellet (DFDA-7042 type, density 0.92g/cm 3, the Nanjing Sinopec is raised sub-petrochemical industry company limited) and after being heated to softening fusion on the roller, added above-mentioned modification MH mixing 10 minutes, the weight percentage of above-mentioned modification MH in matrix material is 65%, takes out cooling.Press the punching of ASTM D1078-06 standard, obtain composite flame-proof material M2.
Table 1 has compared pure PE (DFDA-7042 type, density 0.92g/cm 3The Nanjing Sinopec is raised sub-petrochemical industry company limited), under identical MH loading level condition, unmodified PE/MH matrix material, and be respectively the mechanical property and the flame retardant properties comparison of the PE/MH matrix material of KH-560 silane coupling agent and polyethylene-glycidyl methacrylate copolymer macromole modifier modification through the trade mark.See from table 1, obviously be better than unmodified material through the composite materials property of modification, and the composite materials property that is better than small molecules properties-correcting agent (KH-560) again of macromole modifier modification, and flame retardant properties changes little.In addition, under scanning electron microscope, observe the composite material surface pattern, as Figure 1-3, from than MH for modification MH and small molecules KH-560 modification, use the matrix material of macromole modifier modification, it is very substantial, smooth that material surface seems, almost can't see the interface between MH and the polymer, because the interaction on the properties-correcting agent between the hydroxyl on functional group and MH surface, most MH are by polymer institute sealed envelope.
The mechanical property of the different PE samples of table 1 and flame retardant properties are relatively
Figure GDA0000022560790000041
Embodiment 2
With MH powder (BET specific surface 6.79m 2/ g, Yixing venture company), (wherein methyl acrylate and glycidyl methacrylate weight percent in multipolymer is respectively polyethylene-methyl acrylate-glycidyl methacrylate copolymer macromole properties-correcting agent: 15% and 1%; Proterties is: pressed powder; Purchase in Sigma-Aldrich company, goods number: 433640, weight-average molecular weight 400000) and auxiliary agent (processing aid stearic acid and synergist zinc borate) added the homogenizer whip modified 5 minutes, wherein macromole properties-correcting agent weight, stearic acid and zinc borate weight are respectively 1%, 0.05% and 0.05% of MH, obtain modification MH.Under 120 ℃ of left and right sides conditions, use the open type dual-roller mixing roll to prepare the PE/MH matrix material then: with PE pellet (DFDA-7042 type, density 0.92g/cm 3, the Nanjing Sinopec is raised sub-petrochemical industry company limited) and after being heated to softening fusion on the roller, added above-mentioned modification MH mixing 5 minutes, the weight percentage of above-mentioned modification MH in matrix material is 40%, takes out cooling.Press the punching of ASTM D1078-06 standard.Tensile strength of material is after tested: 15.12MPa; Elongation at break is: 24.45%; Oxygen index is: 28%.
Embodiment 3
With MH powder (BET specific surface 6.79m 2/ g, Yixing venture company), polyethylene-glycidyl methacrylate copolymer macromole properties-correcting agent (glycidyl methacrylate weight percent in multipolymer wherein: 20%; Proterties is: pressed powder; Provide for oneself by the macromole modification and to obtain that (polyethylene is under 125 ℃ of melting states, add initiator dicumyl peroxide (account for polyethylene quality 0.5%), add again the glycidyl methacrylate monomer (with the polyethylene mass ratio: 20: 80), reacted 1 hour, weight-average molecular weight 100000) and auxiliary agent (processing aid stearic acid and synergist zinc borate) added the homogenizer whip modified 60 minutes, wherein macromole properties-correcting agent weight, stearic acid and zinc borate weight are respectively 20%, 2% and 8% of MH, obtain modification MH.Under 130 ℃ of left and right sides conditions, use the open type dual-roller mixing roll to prepare the PE/MH matrix material then: with PE pellet (DFDA-7042 type, density 0.92g/cm 3, the Nanjing Sinopec is raised sub-petrochemical industry company limited) and after being heated to softening fusion on the roller, added above-mentioned modification MH mixing 60 minutes, the weight percentage of above-mentioned modification MH in matrix material is 70%, takes out cooling.Press the punching of ASTM D1078-06 standard.Tensile strength of material is after tested: 15.42MPa; Elongation at break is: 26.42%; Oxygen index is: 29%.
Embodiment 4
With MH powder (BET specific surface 6.79m 2/ g, Yixing venture company), (wherein methyl acrylate and glycidyl methacrylate weight percent in multipolymer is respectively polyethylene-methyl acrylate-glycidyl methacrylate copolymer macromole properties-correcting agent: 10% and 15%; Proterties is: pressed powder; Provide for oneself by the macromole modification and to obtain that (polyethylene is under 125 ℃ of melting states, add initiator dicumyl peroxide (account for polyethylene quality 0.05%), add methyl acrylate and glycidyl methacrylate monomer (methyl acrylate: glycidyl methacrylate: polyethylene=10: 15: 75 again, mass ratio), reacted 30 minutes, weight-average molecular weight 500) and auxiliary agent (processing aid stearic acid and synergist zinc borate) added the homogenizer whip modified 20 minutes, macromole properties-correcting agent weight wherein, stearic acid and zinc borate weight are respectively 10% of MH, 0.5% and 2.5%, obtain modification MH.Under 123 ℃ of left and right sides conditions, use the open type dual-roller mixing roll to prepare the PE/MH matrix material then: with PE pellet (DFDA-7042 type, density 0.92g/cm 3, the Nanjing Sinopec is raised sub-petrochemical industry company limited) and after being heated to softening fusion on the roller, added above-mentioned modification MH mixing 20 minutes, the weight percentage of above-mentioned modification MH in matrix material is 50%, takes out cooling.Press the punching of ASTM D1078-06 standard.Tensile strength of material is after tested: 15.92MPa; Elongation at break is: 28.17%; Oxygen index is: 29%.
Embodiment 5
With MH powder (BET specific surface 6.79m 2/ g, Yixing venture company), polyethylene-glycidyl methacrylate copolymer macromole properties-correcting agent (glycidyl methacrylate weight percent in multipolymer wherein: 4%; Proterties is: pressed powder; Provide for oneself by the macromole modification and to obtain that (polyethylene is under 125 ℃ of melting states, add initiator dicumyl peroxide (account for polyethylene quality 1.0%), add again the glycidyl methacrylate monomer (with the polyethylene mass ratio: 4: 96), reacted 1 hour, weight-average molecular weight 500000) and auxiliary agent (processing aid stearic acid and synergist zinc borate) added the homogenizer whip modified 40 minutes, wherein macromole properties-correcting agent weight, stearic acid and zinc borate weight are respectively 17%, 2% and 6% of MH, obtain modification MH.Under 127 ℃ of left and right sides conditions, use the open type dual-roller mixing roll to prepare the PE/MH matrix material then: with PE pellet (DFDA-7042 type, density 0.92g/cm 3, the Nanjing Sinopec is raised sub-petrochemical industry company limited) and after being heated to softening fusion on the roller, added above-mentioned modification MH mixing 40 minutes, the weight percentage of above-mentioned modification MH in matrix material is 60%, takes out cooling.Press the punching of ASTM D1078-06 standard.Tensile strength of material is after tested: 16.23MPa; Elongation at break is: 27.17%; Oxygen index is: 28%.
Embodiment 6
With MH powder (BET specific surface 6.79m 2/ g, Yixing venture company), (wherein methyl acrylate and glycidyl methacrylate weight percent in multipolymer is respectively polyethylene-methyl acrylate-glycidyl methacrylate copolymer macromole properties-correcting agent: 5% and 12%; Proterties is: pressed powder; Provide for oneself by the macromole modification and to obtain that (polyethylene is under 125 ℃ of melting states, add initiator dicumyl peroxide (account for polyethylene quality 0.5%), add methyl acrylate and glycidyl methacrylate monomer (methyl acrylate: glycidyl methacrylate: polyethylene=5: 12: 83 again, mass ratio), reacted 30 minutes, weight-average molecular weight 1000000) and auxiliary agent (processing aid stearic acid and synergist zinc borate) added the homogenizer whip modified 30 minutes, macromole properties-correcting agent weight wherein, stearic acid and zinc borate weight are respectively 12% of MH, 1% and 4%, obtain modification MH.Under 120 ℃ of left and right sides conditions, use the open type dual-roller mixing roll to prepare the PE/MH matrix material then: with PE pellet (DFDA-7042 type, density 0.92g/cm 3, the Nanjing Sinopec is raised sub-petrochemical industry company limited) and after being heated to softening fusion on the roller, added above-mentioned modification MH mixing 30 minutes, the weight percentage of above-mentioned modification MH in matrix material is 50%, takes out cooling.Press the punching of ASTM D1078-06 standard.Tensile strength of material is after tested: 15.82MPa; Elongation at break is: 29.35%; Oxygen index is: 29%.

Claims (4)

1. PE/ magnesium hydroxide composite flame retardant material, it is characterized in that its raw material is made up of the modified magnesium hydroxide of 40%-70% and the PE of 30%-60%, described per-cent is mass percent, described modified magnesium hydroxide is made up of magnesium hydroxide, the PE multipolymer and the auxiliary agent that contain epoxide group, and the quality that wherein contains the PE multipolymer of epoxide group and auxiliary agent is respectively 1%-20%, the 0.1%-10% of magnesium hydroxide.
2. PE/ magnesium hydroxide composite flame retardant material as claimed in claim 1, it is characterized in that the described PE multipolymer that contains epoxide group is the multipolymer that monomer comprises glycidyl methacrylate and ethene, wherein glycidyl methacrylate accounts for the 1%-20% of total monomer weight.
3. PE/ magnesium hydroxide composite flame retardant material as claimed in claim 1 or 2 is characterized in that the described PE multipolymer that contains epoxide group makes through radical polymerization.
4. PE/ magnesium hydroxide composite flame retardant material as claimed in claim 3 is characterized in that the described PE multipolymer weight-average molecular weight that contains epoxide group is 500-1000000.
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102010536A (en) * 2010-12-16 2011-04-13 上海交通大学 Low-smoke halogen-free flame retardant polyolefin composite material and preparation method thereof
CN102219929A (en) * 2011-04-20 2011-10-19 南京大学 Modified magnesium hydroxide fire retardant and high impact polystyrene composite inflaming-retarding material formed by modified magnesium hydroxide fire retardant and manufacturing method
CN111484724A (en) * 2020-02-11 2020-08-04 常德艾利特新材料科技有限公司 Polyurethane composite material and preparation method thereof
CN112341841A (en) * 2020-10-15 2021-02-09 四川轻化工大学 Preparation method and application of long-acting natural multifunctional additive
JP2021531390A (en) * 2018-12-21 2021-11-18 エルジー・ケム・リミテッド Polyolefin
US11542351B2 (en) 2018-12-21 2023-01-03 Lg Chem, Ltd. Polyolefin

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102010536A (en) * 2010-12-16 2011-04-13 上海交通大学 Low-smoke halogen-free flame retardant polyolefin composite material and preparation method thereof
CN102219929A (en) * 2011-04-20 2011-10-19 南京大学 Modified magnesium hydroxide fire retardant and high impact polystyrene composite inflaming-retarding material formed by modified magnesium hydroxide fire retardant and manufacturing method
CN102219929B (en) * 2011-04-20 2012-09-26 南京大学 Modified magnesium hydroxide fire retardant and high impact polystyrene composite inflaming-retarding material formed by modified magnesium hydroxide fire retardant and manufacturing method
JP2021531390A (en) * 2018-12-21 2021-11-18 エルジー・ケム・リミテッド Polyolefin
US11542351B2 (en) 2018-12-21 2023-01-03 Lg Chem, Ltd. Polyolefin
JP7276967B2 (en) 2018-12-21 2023-05-18 エルジー・ケム・リミテッド Polyolefin
CN111484724A (en) * 2020-02-11 2020-08-04 常德艾利特新材料科技有限公司 Polyurethane composite material and preparation method thereof
CN112341841A (en) * 2020-10-15 2021-02-09 四川轻化工大学 Preparation method and application of long-acting natural multifunctional additive
WO2022078365A1 (en) * 2020-10-15 2022-04-21 四川轻化工大学 Preparation method for long-acting natural multifunctional additive and application of same
GB2620482A (en) * 2020-10-15 2024-01-10 Sichuan Zhixiangyi Tech Co Ltd Preparation method and application of long-acting natural multifunctional additive

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