CN101941623B - Traction machine detection or diagnosis system - Google Patents

Traction machine detection or diagnosis system Download PDF

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CN101941623B
CN101941623B CN201010298357.4A CN201010298357A CN101941623B CN 101941623 B CN101941623 B CN 101941623B CN 201010298357 A CN201010298357 A CN 201010298357A CN 101941623 B CN101941623 B CN 101941623B
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signal
controller
towing machine
analysis
sensor
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CN101941623A (en
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罗飞
陈恒亮
孙文涛
刘东洋
王海
曾齐高
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Shenzhen Institute of Technology
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Shenzhen Institute of Technology
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Abstract

The invention provides a traction machine detection or diagnosis system, which comprises a sensor, a conditioning circuit, a data acquisition circuit and a controller which are sequentially connected. The sensor is used for detecting a status signal of the traction machine and transmitting the status signal to the conditioning circuit; the conditioning circuit is used for receiving the detected status signal and transmitting a switching signal which corresponds to the status signal to the data acquisition circuit; the data acquisition circuit is used for acquiring the switching signal and transmitting the acquired signal to the controller; and the controller is used for processing and displaying the status information of the traction machine. The traction machine detection or diagnosis system has the advantages of acquiring and processing the status signal of the traction machine, displaying the diagnosis result, specially detecting the status information of the traction machine, along with low cost and good monitoring effect.

Description

A kind of towing machine detects or diagnostic system
Technical field
The present invention relates to towing machine work monitoring technical field, particularly a kind of towing machine detects or diagnostic system.
Background technology
Elevator, as the important component part of national economy and life, is modern society people work and the common tool of living.Towing machine, as the major part of traction elevator, is called again main frame, is the power source of elevator, is also the critical component of elevator.The performance of towing machine is directly, significantly on the impact of elevator complete machine, be the performance of the towing machine speed that directly affects elevator, play the indexs such as braking acceleration-deceleration, flat bed and the traveling comfort of taking, safety, reliability of operation, therefore, each towing machine to be dispatched from the factory is carried out to strict test, and it is all necessary work that the towing machine of place in operation is carried out to periodic inspection.
Traditional security monitoring be take people's maintenance as main, observes machine oil situation, or fault goes to safeguard after occurring again by the time.
At present, elevator detecting instrument be take whole elevator device as main on the market, and measuring position is mainly in car.Domestic AETE elevator safety unit test instrument, AETE lift acceleration detector and the DT-3/DT-4 lift acceleration detector of mainly containing, external have EVA-625 vibration of elevator analysis system, EVA vibration analysis instrument and a LiftPC system.There is following technological deficiency in existing detector: first, for the fault detection system of whole elevator, test position is mainly arranged among car; Secondly, it is proprietary system, and the secondary development of system is lower; Again, it is expensive, cost is high for existing tester; Finally, software interface hommization is not enough, complicated operation, is not easy to service personnel and operates.
Summary of the invention
In order to solve existing technical matters, the invention provides a kind of towing machine and detect or diagnostic system, it gathers the status signal of towing machine, and processes, and then shows diagnostic result, is exclusively used in the status information that detects towing machine, and cost is low, monitoring effect good.
The present invention solves existing technical matters, provides a kind of towing machine to detect or diagnostic system, and described towing machine detects or diagnostic system comprises sensor, modulate circuit, data acquisition circuit and the controller being linked in sequence; Described sensor, for detection of the status signal of towing machine, and is sent to described modulate circuit by this status signal; Described modulate circuit, for the status signal that receives detection with send the change over signal corresponding with this status signal to data acquisition circuit; Described data acquisition circuit, for Collect conversion signal, and is sent to controller by collection signal; Described controller, for the treatment of the status information with showing towing machine.
Further improvement of the present invention is as described below.
Described sensor comprises acceleration pick-up, temperature sensor, tachogen and current sensor.
Described acceleration pick-up is IEPE acceleration pick-up; Described modulate circuit is described IEPE acceleration pick-up power supply.
Described change over signal is voltage signal; Described modulate circuit converts detection signal to voltage signal, after signal amplification and filtering, exports data acquisition circuit to.
Described controller is compared the contrast signal of pre-stored in the collection signal of reception and described controller, judges that detected towing machine vibration vibrational state is for normal or abnormal.
Compared to prior art, the invention has the beneficial effects as follows: gather the status signal of towing machine, and process, then show diagnostic result, be exclusively used in the status information that detects towing machine, cost is low, monitoring effect good.
The present invention solves existing technical matters, a kind of method that provides towing machine to detect or diagnose, and the method comprises the following steps: sensor detects the status signal of towing machine, and this status signal is sent to modulate circuit; Described modulate circuit receiving condition signal, and change, then change over signal is sent to data acquisition circuit; Described data acquisition circuit Collect conversion signal, and this collection signal is sent to controller; The status information of towing machine is processed and shown to described controller.
Further improvement of the present invention is as described below.
Described controller carries out time domain or frequency-domain analysis to collection signal, and with described controller in the contrast signal of pre-stored compare, generate diagnosis report and show.
Described sensor is acceleration pick-up, temperature sensor, tachogen and current sensor.
Described controller carries out power spectrum, power density spectrum, wavelet transformation, cepstrum or Envelope Analysis to collection signal, and with described controller in the contrast signal of pre-stored compare, generate diagnosis report and show.
Described controller carries out the analysis of nargin, kurtosis, peak index, pulse index, peak value, mean effective value.
Compared to prior art, the invention has the beneficial effects as follows: gather the status signal of towing machine, and process, then show diagnostic result, be exclusively used in the status information that detects towing machine, cost is low, monitoring effect good.Gather vibration signal, temperature signal, tach signal and current signal simultaneously, retrieve towing machine state comprehensively and monitor and Accurate Diagnosis dependent failure.
Accompanying drawing explanation
Fig. 1 is the structural representation of towing machine detection of the present invention or diagnostic system.
Fig. 2 is the structural representation that controller of the present invention shows information.
The specific embodiment
Below in conjunction with accompanying drawing explanation and the specific embodiment, the present invention is further described.
As depicted in figs. 1 and 2, a kind of towing machine detects or diagnostic system, and this towing machine detects or diagnostic system comprises sensor, modulate circuit 14, data acquisition circuit 15 and the controller being linked in sequence; Sensor, for detection of the status signal of towing machine, and is sent to modulate circuit 14 by this status signal; Modulate circuit 14, for the status signal that receives detection with send the change over signal corresponding with this status signal to data acquisition circuit 15; Data acquisition circuit 15, for Collect conversion signal, and is sent to controller by collection signal; Controller, for the treatment of the status information with showing towing machine, the Real-time Collection information that this status information is towing machine, or be the analytical information of towing machine.
Sensor of the present invention comprises acceleration pick-up 11, temperature sensor 12, tachogen 13 and current sensor 17, the status signal of towing machine comprises acceleration signal, temperature signal and tach signal, the corresponding vibration signal that detects of this acceleration pick-up, the corresponding detected temperatures signal of temperature sensor, the corresponding tach signal that detects of tachogen, the corresponding sensed current signal of current sensor, acceleration pick-up is arranged on the drop-gear box of towing machine, drg, on electrical motor or base, temperature sensor is mainly arranged on the drop-gear box of towing machine, on drg or electrical motor, tachogen is arranged on the input shaft of towing machine drop-gear box, current sensor is arranged on the electrical motor or drg of towing machine.This acceleration pick-up 11 is IEPE acceleration pick-up; When modulate circuit 14 is connected with IEPE acceleration pick-up, not only receive acceleration signal, also for IEPE acceleration pick-up provides electric energy.
Change over signal of the present invention is voltage signal; Modulate circuit 14 converts detection signal to voltage signal, after signal amplification and filtering, exports data acquisition circuit 15 to.
Controller of the present invention is compared the contrast signal of pre-stored in the collection signal of reception and controller, judges that detected towing machine running state is for normal or abnormal.This controller can directly be selected PC computer.
The present invention gathers the status signal of towing machine, and processes, and then shows diagnostic result, is exclusively used in the status information that detects towing machine, and cost is low, monitoring effect good.
As depicted in figs. 1 and 2, a kind of method that towing machine detects or diagnoses, the method comprises the following steps: sensor detects the status signal of towing machine, and this status signal is sent to modulate circuit; Modulate circuit 14 receiving condition signals, and change, then change over signal is sent to data acquisition circuit 15; Data acquisition circuit 15 Collect conversion signals, and this collection signal is sent to controller; The status information of towing machine is processed and shown to controller.
Controller of the present invention carries out time domain or frequency-domain analysis to collection signal, and with described controller in the contrast signal of pre-stored compare, generate diagnosis report and show, this analysis is monolateral Fourier transform.This controller can directly be selected PC computer.
Sensor of the present invention is acceleration pick-up 11, temperature sensor 12, tachogen 13 and current sensor 17.
Controller of the present invention carries out power spectrum, power density spectrum, wavelet transformation, cepstrum or Envelope Analysis to collection signal, and with described controller in the contrast signal of pre-stored compare, generate diagnosis report and show.The diagnosis report that this signal analysis draws can further be got rid of non-plain fault.
Diagnosis report of the present invention has three kinds of generation approach: the first, directly by controller, collection signal is carried out to time domain or frequency-domain analysis, and with described controller in the contrast signal of pre-stored compare, generate diagnosis report; The second, directly carries out power spectrum, power density spectrum, wavelet transformation, cepstrum or Envelope Analysis by controller to collection signal, and with described controller in the contrast signal of pre-stored compare, generate diagnosis report; The third, first carry out time domain or frequency-domain analysis by controller to collection signal, and with described controller in the contrast signal of pre-stored compare, generate one time diagnosis report; After by controller, collection signal is carried out to power spectrum, power density spectrum, wavelet transformation, cepstrum or Envelope Analysis, and with described controller in the contrast signal of pre-stored compare, generate secondary diagnosis report.Above three kinds of modes that generate diagnosis report can be by the free choice for use of user.
Controller of the present invention carries out nargin, kurtosis, peak index, pulse index, the peak value of status signal, the analysis of mean effective value.
The present invention gathers the status signal of towing machine, and processes, and then shows diagnostic result, is exclusively used in the status information that detects towing machine, and cost is low, monitoring effect good.
Towing machine of the present invention detects or diagnostic system has a monitoring science, real-time to the operation conditions of towing machine, guarantees that fault was found before occurring, and reduces the personal casualty that elevator faults causes, and plays the effect of prevention; The equipment of et out of order is diagnosed simultaneously, realized the diagnosis of not unpacking, help maintainer to find as early as possible trouble point, safeguard in time.
The human-computer interaction interface of towing machine controller of the present invention, comprises following content:
1) login of system, input username and password;
2) setting of system parameter, arranges relevant towing machine information and data acquisition information;
3) the main interface of system, carries out the switching that data acquisition, data analysis, system are exited;
4) data acquisition interface, gathers multi-channel status signal, temperature signal and tach signal, and shows in real time and record, automatically generates simple diagnosis report while exiting;
5) data analysis interface, carries out power spectrum, power density spectrum, wavelet transformation, cepstral analysis, Envelope Analysis to the signal of record, and analyzes the information such as its nargin, kurtosis, peak index, pulse index, peak value, mean effective value;
6) menu setting, revises log-on message, comprises and revises login password and login user password.
Towing machine of the present invention detects or diagnostic system, is a multi-channel state signal collecting and Analysis on Fault Diagnosis system.System utilizes sensor and modulate circuit 14 that the status signal of elevator traction machine is converted to voltage signal, and data acquisition circuit 15 gathers voltage signal and imports in controller.System can be carried out real time data demonstration, data analysis and diagnosis report and be generated, data to the running condition of elevator under different operating modes compare analysis, study the movement characteristic under different operating modes, the operation characteristic of particularly malfunction situation, the Analysis on Fault Diagnosis of foundation to towing machine, with trouble diagnosing and the condition monitoring to elevator traction machine and even whole elevator motion system.
Signal analysis technology has adopted the analysis method of monolateral Fourier transform, wavelet transformation, cepstral analysis, power spectrum and power density spectrum.
Native system is domestic first elevator traction machine fault localization system, current product both domestic and external is nearly all the checking system for lift car acceleration/accel or elevator traction machine torsional oscillation, it is nearly all the debugging that is applied to elevator, and price is very high, and the professional proprietary test macro for elevator all parts fault seldom.Native system is tested mainly for the main frame-elevator traction machine of elevator, utilizes science of mathematics, computer science and electronics science to realize the trouble diagnosing to elevator traction machine.
System has reduced repair and maintenance personnel's working strength, has improved work efficiency.System adopts modern test technology, realized elevator traction machine is not unpacked and carried out trouble diagnosing, repair and maintenance personnel are no longer as traditional maintenance, all parts is taken apart and investigated, and only need utilize system directly to find out fault, safeguard, greatly improved work efficiency and reduced working strength.
System has realized the assessment to elevator traction machine running state, improved the safety of elevator operation, system not only can realize the diagnosis to elevator traction machine fault, utilize the analysis of its image data, can also analyze the state of its operation, as the running state before fault, in advance equipment is carried out to repair and maintenance, dropping to of fault is minimum.
System has exploration, can carry out secondary development, and this system and development platform thereof have open system, and system can be carried out personalize development according to user, and user also can utilize native system to carry out secondary development.
The resolution of system is high, and Hz-KHz is wide, 16 of the resolutions of system, and Hz-KHz can reach 0.5 to 10k Hz.
System price is cheap, cost is low, and market efficiency is good.
Compare other software and proprietary software, system price on software and hardware all has certain advantage.
Detection of the present invention or diagnostic system and method also can further be exclusively used in the change speed gear box of towing machine, running state to change speed gear box detects, then signal is changed, gathers, analyzed and compares, thereby monitor in real time the mode of operation of towing machine change speed gear box.
Above content is in conjunction with concrete preferred implementation further description made for the present invention, can not assert that specific embodiment of the invention is confined to these explanations.For general technical staff of the technical field of the invention, without departing from the inventive concept of the premise, can also make some simple deduction or replace, all should be considered as belonging to protection scope of the present invention.

Claims (1)

1. towing machine detects or a diagnostic system, it is characterized in that, comprises the sensor, modulate circuit, data acquisition circuit and the controller that are linked in sequence; Described sensor, for detection of the status signal of towing machine, and is sent to described modulate circuit by this status signal; Described sensor comprises acceleration pick-up, temperature sensor, tachogen and current sensor, the corresponding vibration signal that detects of this acceleration pick-up, the corresponding detected temperatures signal of temperature sensor, the corresponding tach signal that detects of tachogen, the corresponding sensed current signal of current sensor; Acceleration pick-up is arranged on drop-gear box, drg, electrical motor or the base of towing machine, temperature sensor is arranged on drop-gear box, drg or the electrical motor of towing machine, tachogen is arranged on the input shaft of towing machine drop-gear box, and current sensor is arranged on the electrical motor or drg of towing machine; Described modulate circuit, for the status signal that receives detection with send the change over signal corresponding with this status signal to data acquisition circuit; Described data acquisition circuit, for Collect conversion signal, and is sent to controller by collection signal; Described controller, for the treatment of the status information with showing towing machine;
Described acceleration pick-up is IEPE acceleration pick-up; Described modulate circuit is described IEPE acceleration pick-up power supply;
Described change over signal is voltage signal; Described modulate circuit converts detection signal to voltage signal, after signal amplification and filtering, exports data acquisition circuit to;
Described controller is compared the contrast signal of pre-stored in the collection signal of reception and described controller, judges that detected towing machine vibrational state is for normal or abnormal;
Described controller carries out the analysis of nargin, kurtosis, peak index, pulse index, peak value, mean effective value;
Controller carries out time domain or frequency-domain analysis to collection signal, and with described controller in the contrast signal of pre-stored compare, generate diagnosis report and show, this analysis is monolateral Fourier transform; This controller can directly be selected PC computer;
Diagnosis report has three kinds of generation approach: the first, directly by controller, collection signal is carried out to time domain or frequency-domain analysis, and with described controller in the contrast signal of pre-stored compare, generate diagnosis report; The second, directly carries out power spectrum, power density spectrum, wavelet transformation, cepstrum or Envelope Analysis by controller to collection signal, and with described controller in the contrast signal of pre-stored compare, generate diagnosis report; The third, first carry out time domain or frequency-domain analysis by controller to collection signal, and with described controller in the contrast signal of pre-stored compare, generate one time diagnosis report; After by controller, collection signal is carried out to power spectrum, power density spectrum, wavelet transformation, cepstrum or Envelope Analysis, and with described controller in the contrast signal of pre-stored compare, generate secondary diagnosis report; Above three kinds of modes that generate diagnosis report can be by the free choice for use of user.
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