CN101935460B - Method for manufacturing synthetic resin, anion composite mat and manufacturing method thereof - Google Patents

Method for manufacturing synthetic resin, anion composite mat and manufacturing method thereof Download PDF

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Publication number
CN101935460B
CN101935460B CN2010102720390A CN201010272039A CN101935460B CN 101935460 B CN101935460 B CN 101935460B CN 2010102720390 A CN2010102720390 A CN 2010102720390A CN 201010272039 A CN201010272039 A CN 201010272039A CN 101935460 B CN101935460 B CN 101935460B
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synthetic resin
resin sheet
stiffening plate
sheet material
composite floor
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Expired - Fee Related
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CN2010102720390A
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CN101935460A (en
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周祖全
王军
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Abstract

The invention relates to a method for manufacturing synthetic resin, which comprises the following steps of: I, pre-mixing a foam material, tourmaline powder and synthetic resin particles; II, performing high-temperature foaming; and III, cooling the foamed synthetic resin. The invention also relates to the method for manufacturing a composite mat, which comprises the following steps of: A, manufacturing an anion synthetic resin sheet, namely, extruding the synthetic resin manufactured by the method into a sheet with a certain thickness; B, performing cutting to manufacture the synthetic resin sheet with a predetermined size; and C, connecting reinforcing plates at certain intervals to one surface of the synthetic resin sheet. The invention further relates to the anion composite mat, which comprises the synthetic resin sheet. The tourmaline power is dispersed in the synthetic resin sheet. The anion composite mat further comprises the reinforcing plates which are connected to the synthetic resin sheet at certain intervals and have a certain width. The anion composite mat of the invention can persistently release anions for long so as to fulfill the aims of environmental protection and deodorization.

Description

A kind of method of manufacture of synthetic resins and negative ion composite floor cushion and method of manufacture thereof
Technical field
The present invention relates to finishing material and working method thereof, be specifically related to a kind of method of manufacture and a kind of negative ion composite floor cushion and method of manufacture thereof of synthetic resins.
Background technology
The floor auxiliary material accounts for important effect in mating formation in the floor, 1 meter skirt will be used in common every square meter floor, and 1 square meter engineering ground cushion also has glue and profile.Day by day under the environment of standard, the pollution of house decoration is often caused by auxiliary material in market, floor.
Ground cushion is the interlayer between floor and the ground; It mainly plays moistureproof and equilibrated effect in floor covering layers, the ground cushion product that the ground cushion dealer is sold on the market generally can both reach user's basic request for utilization, and some brands have also been released various " function ground cushions " now; Resemble aluminium unfertile land pad, extraordinary plastic cement ground cushion; Paper ground cushion, engineering ground cushion etc., but existing ground cushion all exists the problem that the laying difficulty is big, be difficult to levelling, and often need glue; Thereby become a major pollution source, health risk.
The human consumer is noted that ground cushion is not thick more good more, and the thickness ground cushion berth is big, cause the floor cracking easily, and feel is uncomfortable.
Summary of the invention
For solving the problems referred to above that exist in the prior art, the present invention provides the method for manufacture of the synthetic resins of a kind of cleaning, environmental protection, comprises the steps:
I, pre-mixing foam material, tourmaline powder, gac and pellets of synthetic resins;
II, carry out high temperature foaming;
III, cool off the synthetic resins after the foaming with the mode of quick water-cooled.
Preferably, the weight ratio of said tourmaline powder in said synthetic resins is 0.5%~5%.
Further preferred, in step I, also add at least a in toner, solid spice, the sustained release dosage.
Preferred again, the granularity of said gac is diameter≤1500 μ m, and the volume ratio in said synthetic resins is 0.001%~3%.
Synthetic resins of the present invention can for a long time, evenly discharge negative ion, fresh air.
The present invention also provides a kind of method of manufacture of negative ion composite floor cushion, and it comprises the steps:
A, negative ion synthetic resin sheet material make, and are about to the synthetic resins that aforementioned arbitrary described making method makes and are squeezed into certain thickness sheet;
B, cut the synthetic resin sheet material of making predetermined size;
C, connect stiffening plate according to certain interval on a surface of said synthetic resin sheet material.
Preferably, also be included in surface of said synthetic resins before the said step C and erode away the step of the groove that the degree of depth, width all be complementary with stiffening plate according to certain interval, said stiffening plate is connected in the said groove.
Further preferred, also be included in the step that connects the synthetic resin sheet material that is fit to size between each adjacent stiffening plate.
Preferred again, said stiffening plate exposes concordant with a surface of said synthetic resin sheet material with outer surface.
Preferred again, also be included in and connect the step of on said stiffening plate, offering through hole before or after the said stiffening plate.
Preferred again, also be included in the said stiffening plate of connection before to said stiffening plate step of heat treatment.
The present invention also further provides a kind of negative ion composite floor cushion, comprises synthetic resin sheet material, is dispersed with tourmaline powder in the said synthetic resin sheet material, also comprises according to certain intervals being connected stiffening plate on the said synthetic resin sheet material, that have certain width.
According to embodiment, negative ion composite floor cushion of the present invention also can adopt following optimized technical scheme:
Said synthetic resin sheet material is the low pressure polyethylene through the high temperature foaming.
Also be dispersed with activated carbon granule in the said synthetic resin sheet material.
The granularity of said activated carbon granule is diameter≤1500 μ m.
Said stiffening plate is connected a surface of said synthetic resin sheet material, between each adjacent stiffening plate, also is connected with synthetic resin sheet material suitable with said stiffening plate thickness, suitable size.
Said stiffening plate embeds and is connected in the groove of said synthetic resin sheet material, and the degree of depth of said groove and width thickness and the width with said stiffening plate respectively are suitable.
Said stiffening plate offers through hole.
Said stiffening plate is plank or bamboo clappers, and said synthetic resins is low pressure polyethylene or plastics.
The invention has the beneficial effects as follows:
Synthetic resins method of manufacture of the present invention, because of in its material, being evenly distributed with tourmaline powder, thus can make the synthetic resins that makes distribute negative ion for a long time, thus kill bacteria and fresh air.
Further, through in pre-blend step, adding gac, make the final product that obtains have the three-dimensional vesicular structure, make that inside also can fine ingress of air, thus better, the more effective negative ion that distributes.
In the synthetic resin sheet material interval that is mixed with tourmaline powder stiffening plate is set and makes ground cushion, can obtain the negative ion composite floor cushion of reliable in quality homogeneous, satisfied construction and request for utilization simply and easily.
According to certain intervals stiffening plate is set on a plane of synthetic resin sheet material through in synthetic resin sheet material, disperseing tourmaline powder to reach, thereby can obtains to discharge negative ion lastingly, can satisfy requirement of strength again, and fit up quick and easy ground cushion.
Description of drawings
Fig. 1 is the cross sectional representation of a preferred embodiment of composite floor cushion of the present invention;
Fig. 2 is the cross sectional representation of another preferred embodiment of composite floor cushion of the present invention;
Fig. 3 is the cross sectional representation of the another preferred embodiment of composite floor cushion of the present invention;
As 4 are cross sectional representation that negative ion composite floor cushion of the present invention cooperates the embodiment of timber floor installation.
Embodiment
Embodiment 1
Below through specific embodiment negative ion composite floor cushion of the present invention is done further detailed explanation:
The negative ion composite floor cushion of a preferred embodiment of the present invention; Comprise synthetic resin sheet material; This synthetic resin sheet material adopts the low pressure polyethylene sheet material through the high temperature foaming in this embodiment; Wherein homodisperse has tourmaline powder and activated carbon granule, and the granularity of activated carbon granule is below the diameter 1500 μ m.This negative ion composite floor cushion also comprises according to certain intervals and is connected stiffening plate 2 on the said synthetic resin sheet material, that have certain width; Stiffening plate 2 is arranged parallel to each other; Can adopt different intervals according to the intensity needs; Each stiffening plate also offers a series of through holes, and used reinforcement version is a plank in the present embodiment, can certainly be that bamboo clappers etc. has certain intensity and flexible environment-friendly materials.This synthetic resin sheet material is divided into two parts; Wherein first part be suitable having of connecting between each adjacent stiffening plate with said stiffening plate 2 thickness, and adjacent stiffening plate 2 between the big or small adaptive low pressure polyethylene sheet material 11 at interval; Another part is the low pressure polyethylene sheet material 12 that covers aforementioned first part and the suitable size above the stiffening plate 2, and is as shown in Figure 1.
After this negative ion composite floor cushion is layered on the floor; Fix through opening through hole 4 usefulness swell fixtures on plank etc., can position easily, and can not be shifted easily when in the above the floor being installed; Can also avoid the distortion on floor etc. for the floor provides good support.
Negative ion composite floor cushion of the present invention can also be made becomes form as shown in Figure 2; The difference of itself and the foregoing description be do not cover first partial synthesis resin sheet and the suitable size above the stiffening plate 2 low pressure polyethylene sheet material 12, and the low pressure polyethylene sheet material 11 of arranging with said stiffening plate 2 spaces is only arranged.
Negative ion composite floor cushion of the present invention can also be made becomes form as shown in Figure 3; The difference of itself and the foregoing description is that said synthetic resin sheet material is an integral body; The thickness of said stiffening plate 2 is about half of said synthetic resin sheet material thickness; Embedding be installed in said synthetic resin sheet material below, and its lower surface is concordant with the lower surface of said synthetic resin sheet material.
Embodiment 2
Below through specific embodiment the method for manufacture of negative ion composite floor cushion of the present invention is done further detailed explanation:
At first, bamboo (or wood) material is processed as the strip bamboo clappers of 1200mm * 40mm * 5mm, the negative ion synthetic resin sheet material is processed as the sheet material of 1200m * 100m * 4mm.Then, every at a distance from strip bamboo wood of 15cm bonding (adhesives can adopt hot melt adhesive or cold adhesive etc.) below the negative ion synthetic resin sheet material.Then, bonding negative ion synthetic resin sheet material between each adjacent strip bamboo clappers can obtain that 100m is long, total thickness is the negative ion ground cushion of 8mm.At last, open a series of through holes in the middle part of each strip bamboo clappers respectively again, so that install.
Present embodiment adopts that adhering speed is fast, the hot melt adhesive that is easier to suitability for industrialized production is as adhesives.
Embodiment 3
Below through specific embodiment the method for manufacture of negative ion synthetic resins of the present invention is done further detailed explanation: at first; Pre-mixing whipping agent list liver ester, granularity are that tourmaline powder, blue look organic toner, solid spice rosin, sustained release dosage, the granularity about 13 μ m (1000 order) is gac and pellets of synthetic resins about 13 μ m (1000 order); In the present embodiment; The weight ratio of said tourmaline powder in foam material is 1% (certainly; Can in 0.5%~5%, select to use), the weight ratio of said gac in foam material is 0.5%, the weight ratio of solid spice rosin in foam material is 0.01%.Then, at 130 ° high temperature and 2kg/cm 2Carry out the high temperature foaming under the pressure condition; At last, cool off the synthetic resins after the foaming with the mode of quick water-cooled, obtain blue look negative ion foam material, i.e. negative ion synthetic resins with 0 °~50 ° recirculated waters from the beginning.
What be worth explanation is; So make at present in the method for synthetic resins, durable for product all adopts and forms long stapled working method as far as possible; Such as can in raw material, not adding activated carbon particle certainly, do not use the mode of quick water-cooled yet and cool off.
Through using toner, can be simply and easily whether examine the mixing of each composition through naked eyes even.And the adding of solid spice can make savory overflowing when distributing negative ion, the atmosphere of building a kind of the Nature.Through sneaking into sustained release dosage, can make distributing of negative ion more even lasting, reach permanently effective purpose.The adding of gac; Fiber in the synthetic resins in the time of can making the high temperature foaming has more fracture, and three-dimensional and porous make its inner tourmaline powder also can fully contact with air more; Discharge negative ion, thereby become a real spatial negative ion releasable material.Simultaneously, cool off the synthetic resins after the foaming with the mode of quick water-cooled, then can further make fiber wherein that more fracture is arranged with 0 °~50 ° recirculated waters from the beginning.Detect through (being to locate about 10mm apart from the foam material edge), this foam material can produce 700~1200/cm in moment 3Negative ion.The foam material that this method obtains also has short and small, the fine and closely woven characteristics of fiber, and the color and luster of foam material is more even.
Embodiment 4
The embodiment that embodiment 3 described negative ion composite floor cushions cooperate timber floor to install is following:
As shown in Figure 4, according to the size in room, be cut into some to negative ion composite floor cushion 1, be tiled on the ground 3, stay 1~3cm gap of stretching between negative ion composite floor cushion 1 and the metope 7, and the clearance control between the negative ion composite floor cushion 1 is at 1~20mm.Negative ion composite floor cushion 1 will keep coadaptation mutually with the direction that timber floor 5 is mated formation, and the bamboo bar 2 after promptly timber floor 5 is mated formation on negative ion composite floor cushion 1 in the negative ion composite floor cushion 1 should be able to be played a supporting role.
Can adopt being connected between timber floor 5 and the negative ion composite floor cushion 1 bonding, nail connects or both combine ways of connecting; Adopt two kinds of bonded mode of connection in the present embodiment, coated floor glue (like white glue with vinyl) in the wedge groove of timber floor 5 bonds together each timber floor 5; With the nail rifle nail 6 is squeezed into protruding wedge again; And see through protruding wedge and be connected with following bamboo bar 2, this nail 6 has been reinforced the connection between each timber floor 5 and timber floor 5 and ground cushion 1 be fixed together, and is as shown in Figure 4.After with upper type all timber floors 5 being installed, ground cushion 1 has promptly been accomplished the installation of timber floor 5 through fixing with screw 6 between through hole above it and the ground.After negative ion composite floor cushion 1 cooperated timber floor 5 to install, smooth, no gap, whole floor, elasticity were better, the floor of the good and common finishing of steady sense and comfort when walking about in the above.
Above content is to combine practical implementation embodiment to the further explain that the present invention did, and can not assert that practical implementation of the present invention is confined to these explanations.For the those of ordinary skill of technical field under the present invention, under the prerequisite that does not break away from the present invention's design, can also make some simple deduction or replace, all should be regarded as belonging to protection scope of the present invention.

Claims (19)

1. the method for manufacture of a synthetic resins is characterized in that comprising the steps:
I, pre-mixing whipping agent, tourmaline powder, gac and pellets of synthetic resins;
II, carry out high temperature foaming;
III, cool off the synthetic resins after the foaming with the mode of quick water-cooled.
2. the method for manufacture of synthetic resins as claimed in claim 1, it is characterized in that: the weight ratio of said tourmaline powder in said synthetic resins is 0.5%~5%.
3. the method for manufacture of synthetic resins as claimed in claim 2 is characterized in that: in step I, also add at least a in toner, solid spice, the sustained release dosage.
4. like the method for manufacture of the arbitrary described synthetic resins of claim 1-3, it is characterized in that: the granularity of said gac is diameter≤1500 μ m, and the volume ratio in said synthetic resins is 0.001%~3%.
5. the method for manufacture of a composite floor cushion is characterized in that comprising the steps:
A, negative ion synthetic resin sheet material are made, and the synthetic resins that soon makes like arbitrary described making method among the claim 1-4 is squeezed into certain thickness sheet;
B, cut the synthetic resin sheet material of making predetermined size;
C, connect stiffening plate according to certain interval on a surface of said synthetic resin sheet material.
6. the method for manufacture of composite floor cushion as claimed in claim 5; It is characterized in that: also be included in surface of said synthetic resins before the said step C and erode away the step of the groove that the degree of depth, width all be complementary with stiffening plate according to certain interval, said stiffening plate is connected in the said groove.
7. the method for manufacture of composite floor cushion as claimed in claim 5 is characterized in that: also be included in the step that connects the synthetic resin sheet material that is fit to size between each adjacent stiffening plate.
8. like the method for manufacture of claim 6 or 7 described composite floor cushions, it is characterized in that: it is concordant with a surface of said synthetic resin sheet material that said stiffening plate is exposed to outer surface.
9. the method for manufacture of composite floor cushion as claimed in claim 8 is characterized in that: also be included in and connect the step of on said stiffening plate, offering through hole before or after the said stiffening plate.
10. the method for manufacture of composite floor cushion as claimed in claim 8 is characterized in that: also be included in the said stiffening plate of connection before to said stiffening plate step of heat treatment.
11. a negative ion composite floor cushion comprises synthetic resin sheet material, it is characterized in that: be dispersed with tourmaline powder in the said synthetic resin sheet material, also comprise according to certain intervals being connected stiffening plate on the said synthetic resin sheet material, that have certain width.
12. negative ion composite floor cushion as claimed in claim 11 is characterized in that: said synthetic resin sheet material is the low pressure polyethylene through the high temperature foaming.
13. negative ion composite floor cushion as claimed in claim 12 is characterized in that: also be dispersed with activated carbon granule in the said synthetic resin sheet material.
14. negative ion composite floor cushion as claimed in claim 13 is characterized in that: the granularity of said activated carbon granule is diameter≤1500 μ m.
15. negative ion composite floor cushion as claimed in claim 14; It is characterized in that: said stiffening plate is connected a surface of said synthetic resin sheet material, between each adjacent stiffening plate, also is connected with synthetic resin sheet material suitable with said stiffening plate thickness, suitable size.
16. negative ion composite floor cushion as claimed in claim 14 is characterized in that: said stiffening plate embeds and is connected in the groove of said synthetic resin sheet material, and the degree of depth of said groove and width thickness and the width with said stiffening plate respectively are suitable.
17. like arbitrary described negative ion composite floor cushion among the claim 11-16, it is characterized in that: said stiffening plate offers through hole.
18. negative ion composite floor cushion as claimed in claim 17 is characterized in that: said stiffening plate is plank or bamboo clappers, and said synthetic resins is plastics.
19. negative ion composite floor cushion as claimed in claim 18 is characterized in that: said synthetic resins is low pressure polyethylene.
CN2010102720390A 2010-09-03 2010-09-03 Method for manufacturing synthetic resin, anion composite mat and manufacturing method thereof Expired - Fee Related CN101935460B (en)

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Publication number Priority date Publication date Assignee Title
CN102134347A (en) * 2011-05-04 2011-07-27 邹小辉 PE (poly ethylene) plastic plate
CN105568753B (en) * 2016-01-30 2017-04-19 彭友 Odor removal decoration paper capable of releasing negative ions and preparation method of odor removal decoration paper
CN105910262A (en) * 2016-04-14 2016-08-31 丁汀 Computer room
CN106667132A (en) * 2017-02-15 2017-05-17 山东鑫海新材料股份有限公司 Health-care seat cover and seat cushion with function of purifying air

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Publication number Priority date Publication date Assignee Title
CN101033317A (en) * 2006-05-24 2007-09-12 卓玉国 Preparation of multifunctional wood-plastic composite material
CN201245960Y (en) * 2008-06-11 2009-05-27 欧阳林 Novel composite multifunctional floor ground cushion

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Publication number Priority date Publication date Assignee Title
JP2002249612A (en) * 2001-02-23 2002-09-06 Sanwa Kako Co Ltd Resin foam having vibration-camping property and containing tourmaline ore, and method for producing the same
KR20100095485A (en) * 2009-02-21 2010-08-31 백수호 The process of multifunctional foamy resinous and manufactures for the effects of waterproof and antipollution

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101033317A (en) * 2006-05-24 2007-09-12 卓玉国 Preparation of multifunctional wood-plastic composite material
CN201245960Y (en) * 2008-06-11 2009-05-27 欧阳林 Novel composite multifunctional floor ground cushion

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Title
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