CN101933651A - Flaky tobacco shred cigarette production process - Google Patents
Flaky tobacco shred cigarette production process Download PDFInfo
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- CN101933651A CN101933651A CN 201010281813 CN201010281813A CN101933651A CN 101933651 A CN101933651 A CN 101933651A CN 201010281813 CN201010281813 CN 201010281813 CN 201010281813 A CN201010281813 A CN 201010281813A CN 101933651 A CN101933651 A CN 101933651A
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- cigarette
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- tobacco
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Abstract
The invention discloses a flaky tobacco shred cigarette production process, which is characterized by comprising the following steps of: setting the aperture of a stripping machine basket so that the diameter of the stripped fragmentary tobacco leaves is 3 to 6 millimeters; removing leaf veins with diameters of more than 0.4 millimeter through an air separator in an air separation mode after the leaves are stripped; fully loosening the fragmentary tobacco leaves compressed into blocks for later use by microwave heating and heating and wetting of a roller wetter in turn; and adding a mixture into the tobacco leaves, directly conveying the tobacco leaves into a shred storage cabinet without shredding, and further conveying the tobacco leaves into a cigarette making machine and coiling the tobacco leaves I into cigarettes. The process can greatly simplify the process flow of cigarette production and reduce equipment and plant investments, is energy-saving and environment-friendly, and can effectively reduce the leaf vein content of the tobacco shreds and improve the inherent quality of a cigarette product compared with the traditional cigarette production process of shred making production after stripping and re-drying.
Description
Technical field
The present invention relates to cigarette producing process, the cigarette producing process of the sheet of more specifically saying so pipe tobacco.
Background technology
At present, production of cigarettes all adopts the sheet fuming to produce, and just does cigarette in blocks behind the tobacco threshing and redrying that will just bake, uses for throwing.
Because tobacco productive corporation is relatively paid attention to the big or middle sheet rate of beating and double roasting, the tobacco leaf behind the beating and double roasting can only be removed master pulse and part offshoot, beats the leaf standard for removing diameter vein more than 1.5 millimeters, and diameters are still stayed in the sheet cigarette less than the vein of 1.5mm in a large number.By practical measurement, the proportion that these veins account for the sheet cigarette is about 4%-8%.
The main chemical of vein is lignin and starch, produces the choke volatile aldehyde material of breath of serious thorn during burning, has a strong impact on the aesthetic quality of cigarette.But excessive the pursuit removed vein and can be reduced the big or middle sheet rate of beating the leaf operation greatly, causes the pipe tobacco overbreak after the chopping, increases loss.Existing solution generally is fragrant reinforced to solve the excitant problem by adding, but this way increased on the one hand cigarette cost, reduced the security of cigarette; Also destroy this perfume (or spice) of tobacco of cigarette on the other hand, reduced the class of product.
Summary of the invention
The present invention is for avoiding above-mentioned existing in prior technology weak point, a kind of sheet pipe tobacco cigarette producing process is provided, to reduce vein content in the pipe tobacco, improving the quality of products.
Technical solution problem of the present invention adopts following technical scheme:
The characteristics of sheet pipe tobacco cigarette producing process of the present invention are to carry out as follows:
The characteristics of sheet pipe tobacco cigarette producing process of the present invention are to carry out as follows:
Step 1: beat leaf
It is 3-6mm that the aperture that threshing machine frame hurdle is set makes the fragment shape tobacco leaf diameter of beating behind the leaf; The mode of dividing device to divide with wind by wind is removed and is beaten diameter after the leaf greater than 0.4 millimeter vein, will finish and beat the fragment shape tobacco leaf compression packing that leaf and wind divide, warehouse-in deposit;
Step 2: batching
A, by heating using microwave, will be heated to 45-55 ℃ through the fragment shape tobacco leaf bag of step 1 deposit;
B, by cylinder damping machine warming and humidifying, the fragment shape tobacco leaf bag water content by weight percentage after the control heating is 15%, makes that to be compressed into block fragment shape tobacco leaf thoroughly loose, temperature 60-65 ℃;
C, be 12% with loose fragment shape tobacco leaf drying to by weight percentage water content, add mix thing and be mixed after not chopping directly send into wire-storing cabinet;
Step 3: cigarette
Tobacco leaf in the wire-storing cabinet is sent into the cigarette machine cigarette become cigarette.
Compared with the prior art, beneficial effect of the present invention is embodied in:
1, the present invention can remove 95% above diameter greater than 0.4 millimeter vein, has significantly reduced the adverse effect that the vein burning brings the cigarette quality.
2, production technology of the present invention has been eliminated three profit equipment, chopping equipment, HT and a large amount of auxilliary company, metering and feeding equipments of conventional production lines, has simplified the cigarette producing process flow process greatly, has reduced production cost, equipment investment, has reduced taking of place.
3, production technology of the present invention is not owing to need chopping, tobacco leaf not to need to get damp again 22% moisture again, and 15% the moisture of only need getting damp again gets final product, and has significantly reduced the energy consumption of follow-up baking operation.
4, comparing with existing technology, is fragment shape pipe tobacco by the cigarette of explained hereafter of the present invention, only contains the vein of 0.1%-0.2%, alleviated the bad breath that the vein burning brings greatly, significantly improve quality of cigarette, promote the class of cigarette, bring direct economic benefit.
The specific embodiment
Sheet pipe tobacco cigarette producing process in the present embodiment is to carry out as follows:
Step 1: beat leaf
It is 3-6mm that the aperture that threshing machine frame hurdle is set makes the fragment shape tobacco leaf diameter of beating behind the leaf; The mode of dividing device to divide with wind by wind is removed and is beaten diameter after the leaf greater than 0.4 millimeter vein, and will finish and play the fragment shape tobacco leaf compression packing that leaf and wind divide, and the warehouse-in deposit;
After threshing machine, blade is torn substantially with vein and separates, wind divides floating velocity difference that device utilizes blade and vein that diameter is carried out branch wind greater than 0.4 millimeter vein, and this mode can be removed 95% above diameter in the fragment shape tobacco leaf greater than 0.4 millimeter vein.
Step 2: batching
At first will be heated to 45-55 ℃ through the fragment shape tobacco leaf bag of step 1 deposit by microwave;
Be 15% by the fragment shape tobacco leaf bag water content by weight percentage after the cylinder damping machine control heating again, make the fragment shape tobacco leaf that is compressed into bulk thoroughly loose, temperature 60-65 ℃;
Be 12% with loose fragment shape tobacco leaf drying to by weight percentage water content at last, the prescription of setting by cigarette add mix thing and be mixed after not chopping directly send into wire-storing cabinet;
Step 3: cigarette
Tobacco leaf in the wire-storing cabinet is sent into the cigarette machine cigarette become cigarette.
Claims (1)
1. sheet pipe tobacco cigarette producing process is characterized in that carrying out as follows:
Step 1: beat leaf
It is 3-6mm that the aperture that threshing machine frame hurdle is set makes the fragment shape tobacco leaf diameter of beating behind the leaf; The mode of dividing device to divide with wind by wind is removed and is beaten diameter after the leaf greater than 0.4 millimeter vein, will finish and beat the fragment shape tobacco leaf compression packing that leaf and wind divide, warehouse-in deposit;
Step 2: batching
A, by heating using microwave, will be heated to 45-55 ℃ through the fragment shape tobacco leaf bag of step 1 deposit;
B, by cylinder damping machine warming and humidifying, the fragment shape tobacco leaf bag water content by weight percentage after the control heating is 15%, makes that to be compressed into block fragment shape tobacco leaf thoroughly loose, temperature 60-65 ℃;
C, be 12% with loose fragment shape tobacco leaf drying to by weight percentage water content, add mix thing and be mixed after not chopping directly send into wire-storing cabinet;
Step 3: cigarette
Tobacco leaf in the wire-storing cabinet is sent into the cigarette machine cigarette become cigarette.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102818134A CN101933651B (en) | 2010-09-08 | 2010-09-08 | Flaky tobacco shred cigarette production process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102818134A CN101933651B (en) | 2010-09-08 | 2010-09-08 | Flaky tobacco shred cigarette production process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101933651A true CN101933651A (en) | 2011-01-05 |
| CN101933651B CN101933651B (en) | 2012-08-08 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010102818134A Active CN101933651B (en) | 2010-09-08 | 2010-09-08 | Flaky tobacco shred cigarette production process |
Country Status (1)
| Country | Link |
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| CN (1) | CN101933651B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102204714A (en) * | 2011-05-06 | 2011-10-05 | 华环国际烟草有限公司 | Uniformly blending back curing method for remnant flaky tobacco and application of remnant flaky tobacco |
| CN102697163A (en) * | 2012-05-28 | 2012-10-03 | 红云红河烟草(集团)有限责任公司 | Method for independently processing 3-6mm tobacco fragments |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4646759A (en) * | 1984-01-06 | 1987-03-03 | Philip Morris Incorporated | Vibrating trough tobacco separator and classifier |
| IT1226240B (en) * | 1987-07-11 | 1990-12-27 | Hauni Werke Koerber & Co Kg | PROCEDURE AND PROVISION FOR THE TREATMENT OF GREEN TOBACCO. |
| CN1543882A (en) * | 2003-11-19 | 2004-11-10 | 云南昆船设计研究院 | Pretreating process of beating and roasting tobacco leaf |
| CN1943454A (en) * | 2006-10-31 | 2007-04-11 | 云南新紫烟科技有限公司 | Off line classifying and processing process for beating leaves, reroasting raw tobacco bundled head |
| CN101396167A (en) * | 2007-09-27 | 2009-04-01 | 武汉烟草(集团)有限公司 | Industrialization production method of pipe tobacco |
-
2010
- 2010-09-08 CN CN2010102818134A patent/CN101933651B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4646759A (en) * | 1984-01-06 | 1987-03-03 | Philip Morris Incorporated | Vibrating trough tobacco separator and classifier |
| IT1226240B (en) * | 1987-07-11 | 1990-12-27 | Hauni Werke Koerber & Co Kg | PROCEDURE AND PROVISION FOR THE TREATMENT OF GREEN TOBACCO. |
| CN1543882A (en) * | 2003-11-19 | 2004-11-10 | 云南昆船设计研究院 | Pretreating process of beating and roasting tobacco leaf |
| CN1943454A (en) * | 2006-10-31 | 2007-04-11 | 云南新紫烟科技有限公司 | Off line classifying and processing process for beating leaves, reroasting raw tobacco bundled head |
| CN101396167A (en) * | 2007-09-27 | 2009-04-01 | 武汉烟草(集团)有限公司 | Industrialization production method of pipe tobacco |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102204714A (en) * | 2011-05-06 | 2011-10-05 | 华环国际烟草有限公司 | Uniformly blending back curing method for remnant flaky tobacco and application of remnant flaky tobacco |
| CN102697163A (en) * | 2012-05-28 | 2012-10-03 | 红云红河烟草(集团)有限责任公司 | Method for independently processing 3-6mm tobacco fragments |
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| Publication number | Publication date |
|---|---|
| CN101933651B (en) | 2012-08-08 |
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Address after: 230088 No. 606 Huangshan Road, Hefei High-tech Zone, Anhui Province Patentee after: China Tabacco Anhui Industrial Co., Ltd. Address before: 230088 No. 9, Tianda Road, hi tech Development Zone, Anhui, Hefei Patentee before: China Tobacco Anhui Industrial Corporation |