CN101925278B - Electric vehicle controller - Google Patents

Electric vehicle controller Download PDF

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Publication number
CN101925278B
CN101925278B CN200910069278.3A CN200910069278A CN101925278B CN 101925278 B CN101925278 B CN 101925278B CN 200910069278 A CN200910069278 A CN 200910069278A CN 101925278 B CN101925278 B CN 101925278B
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CN
China
Prior art keywords
bearing
electric vehicle
circuit board
base plate
controller
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN200910069278.3A
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Chinese (zh)
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CN101925278A (en
Inventor
贾士卿
张树全
陈鹏
孔昭松
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tianjin Santroll Electric Automobile Technology Co Ltd
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Tianjin Santroll Electric Automobile Technology Co Ltd
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Publication date
Application filed by Tianjin Santroll Electric Automobile Technology Co Ltd filed Critical Tianjin Santroll Electric Automobile Technology Co Ltd
Priority to CN200910069278.3A priority Critical patent/CN101925278B/en
Publication of CN101925278A publication Critical patent/CN101925278A/en
Application granted granted Critical
Publication of CN101925278B publication Critical patent/CN101925278B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The invention discloses electric vehicle control equipment and aims to provide an electric vehicle controller having the advantages of good shockproof property, good heat radiation and convenient maintenance. The electric vehicle controller comprises an upper cover, supporting seats, a bottom plate and a circuit board, wherein the supporting seats are fixed on the bottom plate by screws; the circuit board is arranged between the upper cover and the bottom plate, and the upper cover is fixed on the bottom plate by screws; two inverse pionic-shaped supporting seats are arranged on the bottom plate; the circuit board is placed on vertical arms of the inverse pionic-shaped supporting seats; power tubes on the circuit board are arranged into two rows; and heat radiating surfaces of the power tubes are attached to the side surfaces of two vertical arms on the supporting seats. The invention has the advantages of better sealing and water proof properties, shock proof property and heat radiating property and convenient maintenance and is a regeneration product of the electric vehicle controller.

Description

Controller for electric vehicle
Technical field
The invention belongs to a kind of equipment of electric automobiles, more specifically a kind of control appliance being applied to motor vehicle.
Background technology
At present, electric motor car comprises electric bicycle, electro-tricycle, battery-operated motor cycle, electric four-wheel vehicle etc., and controller, as the control axis part of electric motor car, needs to have good waterproof, heat radiation, shockproof properties.If radiating effect is bad, circuit board long-term work, temperature increases to over the peak of components and parts, component damage, thus causes controller work abnormal and even operate malfunctioning; If poor sealing, controller for electric vehicle is intake, and makes the components and parts short circuit of circuit board malfunctioning, the security performance of electric motor car so all can be made not ensure.
The present invention is mainly used in the powerful electric motor cars such as electric four-wheel vehicle, such as electric sightseeing vehicle, electri forklift, electric patrol car etc., because power is comparatively large (generally more than 3 kilowatts, even reach 8 kilowatts), so need higher requirement than general electric bicycle controller in heat radiation, in stable performance, controller for electric vehicle on market today mostly is bicycle small-power controller, powerful controller technology is also not too perfect, also in the preliminary marketing stage.
Nowadays the big power controller on market mainly comprises base plate, bearing, circuit board, upper cover, bearing is fixed on base plate, power tube on circuit board is directly screwed on bearing, then pass through bearing fixing circuit board and power tube is dispelled the heat, circuit board and bearing can be covered on the inside by upper cover, then are connected with base by the surrounding of screw by upper cover.
But because the power tube of big power controller is more; if each power tube needs to be arranged on bearing with screw; so can be very loaded down with trivial details in technique; seriously have impact on production efficiency; hinder the large-scale production of product, and these problems are all the more scabrous problems of controller of high power electric vehicle technical field.
The shortcoming of existing controller is:
1. directly power tube is screwed on bearing, which increases the installation difficulty of product, have impact on the production efficiency of product.
2. insulation system is unreasonable, and cause circuit board often malfunctioning, security performance is not high.
3. waterproof construction imperfection, after causing controller to be drenched with rain, circuit board is malfunctioning, also can increase very large potential safety hazard.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, provide a kind of thermal diffusivity, shockproof properties good, controller for electric vehicle firm, easy to maintenance is installed.
The technical problem that the present invention solves takes following technical scheme to realize: a kind of controller for electric vehicle, comprise upper cover, bearing, base plate and circuit board, described bearing is screwed on described base plate, described circuit board is arranged between described upper cover and described base plate, and described upper cover is screwed on described base plate; Described base plate is provided with two " π " shape bearings, described circuit board is placed in the vertical arm of described " π " shape bearing, power tube on described circuit board is arranged to two rows, and the radiating surface of described power tube is attached on the side of two vertical arm on described bearing.
The technical problem that the present invention solves can also take following technical scheme to realize: described two are fallen " π " shape bearing with connecting copper bar connection, and described connection copper bar is fixed on the adjacent upright arm of described two bearings, and its side is " L " type; Described base plate is provided with collets, and the other end of described connection copper bar is fixed on described collets; Empire cloth is provided with between described bearing and described base plate; Described bearing is provided with spring leaf, and the cross sectional shape of described spring leaf is " √ " type, and claw-like is arranged in its upper end; The support arm of described bearing is provided with projection; The surrounding of described upper cover bottom surface is provided with groove, is provided with sealing ring in described groove; Cover on described and be provided with hole.
The present invention compared with prior art has significant advantage and beneficial effect, is embodied in the following aspects:
1. the present invention adopts bearing and base plate to help power tube heat radiation, because the thickness of bearing and base plate is comparatively large, improves greatly thermal diffusivity.
2. adopt spring leaf Squeezed splice pipe, production technology is simplified, improves production efficiency, also reduce product cost and management cost simultaneously.
3. adopt " √ " shape spring leaf Squeezed splice pipe, power tube is better fitted on bearing, better realizes fixing circuit board, also very helpful to heat radiation.
4. be provided with empire cloth between bearing and base plate, the security performance of controller is greatly increased.
5. bearing is provided with projection, for limiting the position of insulating material, make more convenient to operate, order of accuarcy improves greatly.
6. connect copper bar to be linked together by two bearings, make the structure of controller more stable, shockproof properties obtains reinforcement, thus makes the coefficient of safety of controller have also been obtained raising.
7. adopt sealing ring to carry out waterproof, make production simple and fast more, save manpower and materials than traditional silica gel of smearing, reduce the cost of product.
Accompanying drawing explanation
Fig. 1 is the assembling schematic diagram of bearing of the present invention and circuit board;
Fig. 2 is the assembling schematic diagram of bearing of the present invention and base plate;
Fig. 3 is the bottom surface schematic diagram of upper cover of the present invention;
Fig. 4 is schematic perspective view of the present invention.
Embodiment
Below in conjunction with accompanying drawing, the embodiment of the present invention is further described:
As Figure 1-4,1 is protruding, and 2 is spring leafs, and 3 is empire cloths, and 4 is power tubes, and 5 is circuit boards, and 6 is bearings, and 7 is base plates, and 8 is collets, and 9 is connect copper bar, and 10 is upper covers, and 11 is holes, and 12 is grooves, and 13 is sealing rings, and 14 is connectors, and 15 is copper posts.
Controller for electric vehicle of the present invention, comprises upper cover 10, base plate 7, bearing 6 and circuit board 5, and bearing 6 is screwed on base plate 7, and circuit board 5 is arranged between upper cover 10 and base plate 7, and upper cover 10 is screwed on base plate 7.
Base plate 7 is provided with two " π " shape bearings 6 (π is circumference ratio symbol), circuit board 5 is placed on down in the vertical arm of " π " shape bearing 6, and with screw, both are fixed, power tube 4 on circuit board 5 is arranged to two rows, the radiating surface of power tube 4 is attached on the side of two vertical arm of bearing 6, by bearing 6 and base plate 7, power tube 4 can better be dispelled the heat like this.
Bearing 6 is provided with " √ " shape spring leaf 2, claw-like is arranged in the upper end of " √ " shape spring leaf 2, for Squeezed splice pipe 4, lower end is screwed on bearing 6, the back side of power tube 4 is made fully to be close on bearing 6 like this, both contributed to heat radiation, certain effect had also been served to power tube 4 and the fixing of circuit board 5.
Two bearings 6 are connected and fixed by connecting copper bar 9, and the cross sectional shape connecting copper bar 9 be " L " type, and the other end connecting copper bar 9 is fixed on the collets 8 that arrange on base plate 7, and make the structure of controller so more firmly, shockproof properties strengthens greatly.
The vertical arm of bearing 6 is provided with protruding 1, be the position of conveniently placing power tube dielectric film, during assembling, the lower end of dielectric film and the projection 1 of bearing are alignd, and make operation easier like this, accuracy also strengthens greatly, improves the quality assurance of product; Also be provided with empire cloth 3 between bearing 6 and base plate 7 in addition, the insulating properties of controller is also strengthened to some extent.
Upper cover 10 is provided with circular hole and the square hole 11 of different size, that copper post 15 conveniently on circuit board 5 and connector 14 stretch out upper cover 10 and other equipment connections outside, the surrounding of upper cover 10 bottom surface is also provided with a circle continuous print groove 12, sealing ring 13 is provided with in groove 12, when connecting upper cover 10 and base plate 7 with screw, sealing ring 13 is squeezed, and produces elastic deformation, enhance the seal of upper casing 10 and base plate 7, increase the water resistance of controller.
See Fig. 1-4, assembling process of the present invention is:
First on base plate, an empire cloth 3 is placed, then " π " shape bearing 6 that falls 2 is screwed on base plate 7, then collets 8 are fixed on base plate 7, then " L " type is connected copper bar one end the vertical arm of two bearings 6 is connected, the other end is fixed on collets 8, then in the vertical arm of bearing 6, dielectric film is sticked, projection 1 on the lower end of dielectric film and bearing 6 is alignd, again circuit board 5 is placed on down in two vertical arm of " π " shape bearing 6, make the back side of the power tube 4 on circuit board 5 be close to firmly to fall " π " shape bearing 6 two vertical arm side on, then with screw, circuit board 5 is fixed on down in two vertical arm of " π " shape bearing 6, then the claw-like upper end Squeezed splice pipe 4 of " √ " shape spring leaf 2 is used, its lower end is screwed on bearing 6, then sealing ring 13 is placed in the groove 12 of upper cover 10, cover whole for circuit board 5 with the upper cover 10 of band sealing ring 13 again, and with screw, the surrounding of upper cover 10 is fixed on base plate 7, complete assembling process of the present invention.
Utilize technical solutions according to the invention, or those skilled in the art being under the inspiration of technical solution of the present invention, designing similar technical scheme, and reach above-mentioned technique effect, is all fall into protection scope of the present invention.

Claims (7)

1. a controller for electric vehicle, comprises upper cover, bearing, base plate and circuit board, and described bearing is screwed on described base plate, and described circuit board is arranged between described upper cover and described base plate, and described upper cover is screwed on described base plate; It is characterized in that: described base plate is provided with two " π " shape bearings, described circuit board be screwed be placed on described fall " π " shape bearing vertical arm on, power tube on described circuit board is arranged to two rows, and the radiating surface of described power tube is attached on the side of two vertical arm on described bearing; Described bearing is provided with spring leaf, and the cross sectional shape of described spring leaf is " √ " type, and claw-like is arranged in its upper end.
2. controller for electric vehicle according to claim 1, is characterized in that: described two are fallen " π " shape bearing with connecting copper bar connection, and described connection copper bar is fixed on the adjacent upright arm of described two bearings, and its side is " L " type.
3. controller for electric vehicle according to claim 2, is characterized in that: described base plate is provided with collets, and the other end of described connection copper bar is fixed on described collets.
4. controller for electric vehicle according to claim 1, is characterized in that: be provided with empire cloth between described bearing and described base plate.
5. controller for electric vehicle according to claim 1, is characterized in that: the support arm of described bearing is provided with projection.
6. controller for electric vehicle according to claim 1, is characterized in that: the surrounding of described upper cover bottom surface is provided with groove, is provided with sealing ring in described groove.
7. controller for electric vehicle according to claim 1, is characterized in that: cover on described and be provided with hole.
CN200910069278.3A 2009-06-16 2009-06-16 Electric vehicle controller Expired - Fee Related CN101925278B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN200910069278.3A CN101925278B (en) 2009-06-16 2009-06-16 Electric vehicle controller

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN200910069278.3A CN101925278B (en) 2009-06-16 2009-06-16 Electric vehicle controller

Publications (2)

Publication Number Publication Date
CN101925278A CN101925278A (en) 2010-12-22
CN101925278B true CN101925278B (en) 2015-05-20

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CN200910069278.3A Expired - Fee Related CN101925278B (en) 2009-06-16 2009-06-16 Electric vehicle controller

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Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103796470B (en) * 2014-01-24 2017-07-28 中科恒源科技股份有限公司 A kind of power pipe fixing device
CN104104223B (en) * 2014-07-22 2015-04-08 杨燕平 DC-DC module power supply machine frame structure
CN106659078A (en) * 2016-12-20 2017-05-10 江西明伟电子有限公司 Dust isolation device for heat dissipation of inverter
CN106659009A (en) * 2017-02-28 2017-05-10 无锡台翔电子技术发展有限公司 Wireless structure controller of electric vehicle
CN108882672B (en) * 2018-09-14 2024-02-06 珠海英搏尔电气股份有限公司 Power tube compressing device
CN110829306A (en) * 2019-10-16 2020-02-21 中山市显冠电子科技有限公司 Waterproof sealing junction box
CN113119036A (en) * 2019-12-30 2021-07-16 南京德朔实业有限公司 Electric tool

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2108672U (en) * 1991-02-27 1992-07-01 曾钰渊 Improved susceptor structure of solar energy alarming lamp for bicycle
CN2210512Y (en) * 1993-10-09 1995-10-18 (珠海)南科电子有限公司 Box for electric appliance control with two layer of space
CN201138896Y (en) * 2008-01-04 2008-10-22 天津市朗日中天科技发展有限公司 Housing construction of integral controller for electric vehicle
CN101301915A (en) * 2007-05-09 2008-11-12 天津市松正电子有限公司 Casing of electric vehicle controller
CN201197229Y (en) * 2008-04-30 2009-02-18 天津市松正电动科技有限公司 Controller for electric vehicle
CN201234409Y (en) * 2008-05-27 2009-05-06 天津市松正电动科技有限公司 Controller for electric vehicle

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2108672U (en) * 1991-02-27 1992-07-01 曾钰渊 Improved susceptor structure of solar energy alarming lamp for bicycle
CN2210512Y (en) * 1993-10-09 1995-10-18 (珠海)南科电子有限公司 Box for electric appliance control with two layer of space
CN101301915A (en) * 2007-05-09 2008-11-12 天津市松正电子有限公司 Casing of electric vehicle controller
CN201138896Y (en) * 2008-01-04 2008-10-22 天津市朗日中天科技发展有限公司 Housing construction of integral controller for electric vehicle
CN201197229Y (en) * 2008-04-30 2009-02-18 天津市松正电动科技有限公司 Controller for electric vehicle
CN201234409Y (en) * 2008-05-27 2009-05-06 天津市松正电动科技有限公司 Controller for electric vehicle

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Owner name: TIANJIN SANTROLL ELECTRIC AUTOMOBILE TECHNOLOGY CO

Free format text: FORMER OWNER: TIANJIN SANTROLL ELECTRIC SCIENCE + TECHNOLOGY CO., LTD.

Effective date: 20150423

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Address after: 300308 No., West ten road, airport logistics processing zone, Shanghai

Applicant after: Tianjin Santroll Electric Automobile Technology Co., Ltd.

Address before: 300308 No. 1, ten West Road, Tianjin Airport Logistics Processing Zone

Applicant before: Tianjin Santroll Electric Science & Technology Co., Ltd.

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GR01 Patent grant
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Addressee: Guo Cui

Document name: Notification of Passing Examination on Formalities

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Addressee: Tianjin Santroll Electric Automobile Technology Co., Ltd.

Document name: Approval notice for cost mitigation

Addressee: Tianjin Santroll Electric Automobile Technology Co., Ltd.

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CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150520

Termination date: 20180616