CN101925278A - Electric vehicle controller - Google Patents

Electric vehicle controller Download PDF

Info

Publication number
CN101925278A
CN101925278A CN2009100692783A CN200910069278A CN101925278A CN 101925278 A CN101925278 A CN 101925278A CN 2009100692783 A CN2009100692783 A CN 2009100692783A CN 200910069278 A CN200910069278 A CN 200910069278A CN 101925278 A CN101925278 A CN 101925278A
Authority
CN
China
Prior art keywords
bearing
electric vehicle
circuit board
controller
base plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN2009100692783A
Other languages
Chinese (zh)
Other versions
CN101925278B (en
Inventor
贾士卿
张树全
陈鹏
孔昭松
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tianjin Santroll Electric Automobile Technology Co Ltd
Original Assignee
Tianjin Santroll Electric Science & Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tianjin Santroll Electric Science & Technology Co Ltd filed Critical Tianjin Santroll Electric Science & Technology Co Ltd
Priority to CN200910069278.3A priority Critical patent/CN101925278B/en
Publication of CN101925278A publication Critical patent/CN101925278A/en
Application granted granted Critical
Publication of CN101925278B publication Critical patent/CN101925278B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Abstract

The invention discloses electric vehicle control equipment and aims to provide an electric vehicle controller having the advantages of good shockproof property, good heat radiation and convenient maintenance. The electric vehicle controller comprises an upper cover, supporting seats, a bottom plate and a circuit board, wherein the supporting seats are fixed on the bottom plate by screws; the circuit board is arranged between the upper cover and the bottom plate, and the upper cover is fixed on the bottom plate by screws; two inverse supporting seats are arranged on the bottom plate; the circuit board is placed on vertical arms of the inverse supporting seats; power tubes on the circuit board are arranged into two rows; and heat radiating surfaces of the power tubes are attached to the side surfaces of two vertical arms on the supporting seats. The invention has the advantages of better sealing and water proof properties, shock proof property and heat radiating property and convenient maintenance and is a regeneration product of the electric vehicle controller.

Description

Controller for electric vehicle
Technical field
The invention belongs to a kind of equipment of electric automobiles, is a kind of control appliance that is applied to motor vehicle more specifically.
Background technology
At present, electric motor car comprises electric bicycle, electro-tricycle, battery-operated motor cycle, electric four-wheel vehicle etc., and controller need have good waterproof, heat radiation, shockproof properties as the control maincenter part of electric motor car.If radiating effect is bad, the circuit board long-term work, temperature raise to surpass the peak of components and parts, and components and parts damage, thereby cause controller work undesired and even operate malfunctioning; If poor sealing, the controller for electric vehicle water inlet makes the components and parts short circuit of circuit board malfunctioning, so all can make the security performance of electric motor car not ensure.
The present invention is mainly used in powerful electric motor cars such as electric four-wheel vehicle, for example be used for electronic tour bus, electri forklift, electronic cruiser etc., because power is big (generally above 3 kilowatts, even reach 8 kilowatts), so aspect heat radiation, the stable performance aspect needs higher requirement than general electric bicycle controller, controller for electric vehicle on the market mostly is bicycle small-power controller now, and powerful controller technology is also not too perfect, also in the preliminary marketing stage.
Nowadays the high-power controller on the market mainly comprises base plate, bearing, circuit board, loam cake, bearing is fixed on the base plate, power tube on the circuit board directly is screwed on bearing, dispel the heat by the bearing fixing circuit board with to power tube then, loam cake can cover on the inside with circuit board and bearing, will be connected with base around the loam cake with screw again.
But because the power tube of high-power controller is more; if each power tube all needs to be installed on the bearing with screw; so can be very loaded down with trivial details on the technology; seriously influenced production efficiency; hindered the large-scale production of product, and these problems all are the more scabrous problems in high power electric vehicle controller technology field.
The shortcoming of existing controller is:
1. directly power tube is screwed on bearing, has increased the installation difficulty of product like this, influenced production efficiency of products.
2. insulation system is unreasonable, causes circuit board often malfunctioning, and security performance is not high.
3. waterproof construction imperfection, cause controller to be drenched with rain after, circuit board is malfunctioning, also can increase very big potential safety hazard.
Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art, a kind of thermal diffusivity, shockproof properties is good, installation is firm, easy to maintenance controller for electric vehicle are provided.
The technical problem that the present invention solves takes following technical scheme to realize: a kind of controller for electric vehicle, comprise loam cake, bearing, base plate and circuit board, described bearing is screwed on described base plate, described circuit board is arranged between described loam cake and the described base plate, and described loam cake is screwed on described base plate; Described base plate is provided with two and falls
Figure B2009100692783D0000021
Shape bearing, described circuit board are placed on described fall On the vertical arm of shape bearing, the power tube on the described circuit board is arranged to two rows, and the radiating surface of described power tube is attached on the side of two vertical arms on the described bearing.
The technical problem that the present invention solves can also take following technical scheme to realize: described two are fallen
Figure B2009100692783D0000023
The shape bearing connects with connecting copper bar, and described connection copper bar is fixed on the adjacent vertical arm of described two bearings, and its side is " L " type; Described base plate is provided with collets, and the other end of described connection copper bar is fixed on the described collets; Be provided with empire cloth between described bearing and the described base plate; Described bearing is provided with spring leaf, and the cross sectional shape of described spring leaf is " √ " type, and claw-like is arranged in its upper end; The support arm of described bearing is provided with projection; Be provided with groove around the described loam cake bottom surface, be provided with sealing ring in the described groove; Described loam cake is provided with the hole.
The present invention compared with prior art has significant advantage and beneficial effect, is embodied in the following aspects:
1. the present invention adopts bearing and base plate to help the power tube heat radiation, because the thickness of bearing and base plate is bigger, thermal diffusivity is improved greatly.
2. adopt spring leaf extruding power tube, make production technology oversimplify, improved production efficiency, also reduced product cost and management cost simultaneously.
3. adopt " √ " shape spring leaf extruding power tube, power tube better is fitted on the bearing, better realize fixing circuit board, also very helpful to heat radiation.
4. be provided with empire cloth between bearing and the base plate, the security performance of controller has been improved widely.
5. bearing is provided with projection, is used to limit the position of insulating material, makes more convenient to operately, and order of accuarcy improves greatly.
6. connect copper bar two bearings are linked together, make that the structure of controller is more stable, shockproof properties has obtained reinforcement, thereby the coefficient of safety of controller also is improved.
7. adopt sealing ring to carry out waterproof, make production simple and fast more, saved manpower and materials, reduced the cost of product than traditional silica gel of smearing.
Description of drawings
Fig. 1 is the assembling schematic diagram of bearing of the present invention and circuit board;
Fig. 2 is the assembling schematic diagram of bearing of the present invention and base plate;
Fig. 3 is the bottom surface schematic diagram of loam cake of the present invention;
Fig. 4 is a schematic perspective view of the present invention.
Embodiment
Below in conjunction with accompanying drawing the embodiment of the invention is further described:
Shown in Fig. 1-4, the 1st, projection, the 2nd, spring leaf, the 3rd, empire cloth, the 4th, power tube, the 5th, circuit board, the 6th, bearing, the 7th, base plate, the 8th, collets, the 9th, connect copper bar, the 10th, loam cake, the 11st, hole, the 12nd, groove, the 13rd, sealing ring, the 14th, connector, the 15th, copper post.
Controller for electric vehicle of the present invention comprises loam cake 10, base plate 7, bearing 6 and circuit board 5, and bearing 6 is screwed on base plate 7, and circuit board 5 is arranged between loam cake 10 and the base plate 7, and loam cake 10 is screwed on base plate 7.
Base plate 7 is provided with two and falls Shape bearing 6 (
Figure B2009100692783D0000042
Be the circumference ratio symbol), circuit board 5 is placed on down On the vertical arm of shape bearing 6, and with screw both are fixed, the power tube 4 on the circuit board 5 is arranged to two rows, and the radiating surface of power tube 4 is attached on the side of two vertical arms of bearing 6, by bearing 6 and base plate 7 power tube 4 can better be dispelled the heat like this.
Bearing 6 is provided with " √ " shape spring leaf 2, claw-like is arranged in the upper end of " √ " shape spring leaf 2, be used to push power tube 4, the lower end is screwed on bearing 6, the back side of power tube 4 fully is close on the bearing 6, both helped heat radiation, to the certain effect of also having played of fixing of power tube 4 and circuit board 5.
Two bearings 6 are connected and fixed by connecting copper bar 9, and the cross sectional shape that connects copper bar 9 is " L " type, and the other end that connects copper bar 9 is fixed on the collets 8 that are provided with on the base plate 7, makes that like this structure of controller is more firm, and shockproof properties strengthens greatly.
The vertical arm of bearing 6 is provided with projection 1, is the position of placing the power tube dielectric film for convenience, and projection 1 alignment of the lower end of dielectric film and bearing makes operation easier like this during assembling, and accuracy also strengthens greatly, the quality assurance that has improved product; Also be provided with empire cloth 3 between bearing 6 and the base plate 7 in addition, make the insulating properties of controller also strengthen to some extent.
Loam cake 10 is provided with the circular hole and the square hole 11 of different sizes, be to stretch out loam cake 10 for convenience of copper post 15 on the circuit board 5 and connector 14 to be connected with outside other equipment, also be provided with a circle continuous recess 12 around loam cake 10 bottom surfaces, be provided with sealing ring 13 in the groove 12, when connecting loam cake 10 and base plate 7 with screw, sealing ring 13 is squeezed, and produces elastic deformation, strengthen the seal of upper casing 10 and base plate 7, also just strengthened the water resistance of controller.
Referring to Fig. 1-4, assembling process of the present invention is:
At first on base plate, place an empire cloth 3, then 2 are fallen
Figure B2009100692783D0000044
Shape bearing 6 is screwed on base plate 7, then collets 8 are fixed on the base plate 7, then " L " type is connected of the vertical arm connection of copper bar one end with two bearings 6, the other end is fixed on the collets 8, on the vertical arm of bearing 6, stick dielectric film then, make the lower end and 1 alignment of the projection on the bearing 6 of dielectric film, again circuit board 5 is placed on down
Figure B2009100692783D0000051
On two vertical arms of shape bearing 6, make the back side of the power tube 4 on the circuit board 5 be close to firmly
Figure B2009100692783D0000052
On the side of two vertical arms of shape bearing 6, with screw circuit board 5 is fixed on down then
Figure B2009100692783D0000053
On two vertical arms of shape bearing 6, use the claw-like upper end extruding power tube 4 of " √ " shape spring leaf 2 then, its lower end is screwed on bearing 6, then sealing ring 13 is placed in the groove 12 of loam cake 10, again with the band sealing ring 13 loam cake 10 with circuit board 5 whole covering, and with screw with loam cake 10 around be fixed on the base plate 7, so just finished assembling process of the present invention.
Utilize technical solutions according to the invention, or those skilled in the art designing the similar techniques scheme under the inspiration of technical solution of the present invention, and reach above-mentioned technique effect, all is to fall into protection scope of the present invention.

Claims (8)

1. a controller for electric vehicle comprises loam cake, bearing, base plate and circuit board, and described bearing is screwed on described base plate, and described circuit board is arranged between described loam cake and the described base plate, and described loam cake is screwed on described base plate;
It is characterized in that: described base plate be provided with two and fall "
Figure F2009100692783C0000011
" the shape bearing, described circuit board be placed on described fall "
Figure F2009100692783C0000012
" on the vertical arm of shape bearing, the power tube on the described circuit board is arranged to two rows, the radiating surface of described power tube is attached on the side of two vertical arms on the described bearing.
2. controller for electric vehicle according to claim 1 is characterized in that: described two fall "
Figure F2009100692783C0000013
" the shape bearing is with connecting the copper bar connection, described connection copper bar is fixed on the adjacent vertical arm of described two bearings, and its side is " L " type.
3. controller for electric vehicle according to claim 2 is characterized in that: described base plate is provided with collets, and the other end of described connection copper bar is fixed on the described collets.
4. controller for electric vehicle according to claim 1 is characterized in that: be provided with empire cloth between described bearing and the described base plate.
5. controller for electric vehicle according to claim 1 is characterized in that: described bearing is provided with spring leaf, and the cross sectional shape of described spring leaf is " √ " type, and claw-like is arranged in its upper end.
6. controller for electric vehicle according to claim 1 is characterized in that: the support arm of described bearing is provided with projection.
7. controller for electric vehicle according to claim 1 is characterized in that: be provided with groove around the described loam cake bottom surface, be provided with sealing ring in the described groove.
8. controller for electric vehicle according to claim 1 is characterized in that: described loam cake is provided with the hole.
CN200910069278.3A 2009-06-16 2009-06-16 Electric vehicle controller Expired - Fee Related CN101925278B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN200910069278.3A CN101925278B (en) 2009-06-16 2009-06-16 Electric vehicle controller

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN200910069278.3A CN101925278B (en) 2009-06-16 2009-06-16 Electric vehicle controller

Publications (2)

Publication Number Publication Date
CN101925278A true CN101925278A (en) 2010-12-22
CN101925278B CN101925278B (en) 2015-05-20

Family

ID=43339802

Family Applications (1)

Application Number Title Priority Date Filing Date
CN200910069278.3A Expired - Fee Related CN101925278B (en) 2009-06-16 2009-06-16 Electric vehicle controller

Country Status (1)

Country Link
CN (1) CN101925278B (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103796470A (en) * 2014-01-24 2014-05-14 中科恒源科技股份有限公司 Power tube fixing device
CN104104223A (en) * 2014-07-22 2014-10-15 四川升华电源科技有限公司 DC-DC module power supply machine frame structure
CN106659009A (en) * 2017-02-28 2017-05-10 无锡台翔电子技术发展有限公司 Wireless structure controller of electric vehicle
CN106659078A (en) * 2016-12-20 2017-05-10 江西明伟电子有限公司 Dust isolation device for heat dissipation of inverter
CN108882672A (en) * 2018-09-14 2018-11-23 珠海英搏尔电气股份有限公司 A kind of power tube clamp device

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2108672U (en) * 1991-02-27 1992-07-01 曾钰渊 Improved susceptor structure of solar energy alarming lamp for bicycle
CN2210512Y (en) * 1993-10-09 1995-10-18 (珠海)南科电子有限公司 Box for electric appliance control with two layer of space
CN101301915A (en) * 2007-05-09 2008-11-12 天津市松正电子有限公司 Casing of electric vehicle controller
CN201138896Y (en) * 2008-01-04 2008-10-22 天津市朗日中天科技发展有限公司 Housing construction of integral controller for electric vehicle
CN201197229Y (en) * 2008-04-30 2009-02-18 天津市松正电动科技有限公司 Controller for electric vehicle
CN201234409Y (en) * 2008-05-27 2009-05-06 天津市松正电动科技有限公司 Controller for electric vehicle

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103796470A (en) * 2014-01-24 2014-05-14 中科恒源科技股份有限公司 Power tube fixing device
CN104104223A (en) * 2014-07-22 2014-10-15 四川升华电源科技有限公司 DC-DC module power supply machine frame structure
CN104104223B (en) * 2014-07-22 2015-04-08 杨燕平 DC-DC module power supply machine frame structure
CN106659078A (en) * 2016-12-20 2017-05-10 江西明伟电子有限公司 Dust isolation device for heat dissipation of inverter
CN106659009A (en) * 2017-02-28 2017-05-10 无锡台翔电子技术发展有限公司 Wireless structure controller of electric vehicle
CN108882672A (en) * 2018-09-14 2018-11-23 珠海英搏尔电气股份有限公司 A kind of power tube clamp device
CN108882672B (en) * 2018-09-14 2024-02-06 珠海英搏尔电气股份有限公司 Power tube compressing device

Also Published As

Publication number Publication date
CN101925278B (en) 2015-05-20

Similar Documents

Publication Publication Date Title
CN101925278A (en) Electric vehicle controller
CN201146641Y (en) Controller for electric vehicle
CN201435891Y (en) Controller for an electric motorcar
CN201234409Y (en) Controller for electric vehicle
CN204257408U (en) Self-healing ac filter capacitor
CN201848677U (en) Bearing heating box
CN202601657U (en) Novel photovoltaic conjunction box
CN101742866A (en) Electric vehicle controller
CN203352457U (en) Power module unit of energy storage converter
CN202406318U (en) Energy accumulating plate
CN201188725Y (en) Controller for electric vehicle
CN201986288U (en) Motor controller and conveying device with same
CN201287789Y (en) Gear controller of electric vehicle
CN204377314U (en) A kind of insulated heat radiation structure of new controller
CN201119191Y (en) Electric car controller
CN201720385U (en) Automatic riveting housing mould
CN204425175U (en) High voltage transducer power unit
CN203596580U (en) Bus duct
CN208127264U (en) A kind of Soft Roll lithium ion start and stop battery system
CN203554796U (en) IGBT (Insulated Gate Bipolar Transistor) power module mounted based on PCB (Printed Circuit Board)
CN215871881U (en) Carbon fiber heating pad
CN202736638U (en) Transparent and insulating safety hood of transformer wiring clamp for preventing rain, snow and electric larceny
CN218676802U (en) Electrolytic capacitor with discharge protection function
CN218645517U (en) Control panel with heat radiation structure for LED lamp
CN214177768U (en) Cast aluminum shell structure for electric vehicle controller

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
ASS Succession or assignment of patent right

Owner name: TIANJIN SANTROLL ELECTRIC AUTOMOBILE TECHNOLOGY CO

Free format text: FORMER OWNER: TIANJIN SANTROLL ELECTRIC SCIENCE + TECHNOLOGY CO., LTD.

Effective date: 20150423

C41 Transfer of patent application or patent right or utility model
TA01 Transfer of patent application right

Effective date of registration: 20150423

Address after: 300308 No., West ten road, airport logistics processing zone, Shanghai

Applicant after: Tianjin Santroll Electric Automobile Technology Co., Ltd.

Address before: 300308 No. 1, ten West Road, Tianjin Airport Logistics Processing Zone

Applicant before: Tianjin Santroll Electric Science & Technology Co., Ltd.

C14 Grant of patent or utility model
GR01 Patent grant
DD01 Delivery of document by public notice

Addressee: Guo Cui

Document name: Notification of Passing Examination on Formalities

DD01 Delivery of document by public notice

Addressee: Tianjin Santroll Electric Automobile Technology Co., Ltd.

Document name: Approval notice for cost mitigation

Addressee: Tianjin Santroll Electric Automobile Technology Co., Ltd.

Document name: Notification of Passing Examination on Formalities

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150520

Termination date: 20180616