CN101923324A - Intelligent control method for complete grain crushing system - Google Patents
Intelligent control method for complete grain crushing system Download PDFInfo
- Publication number
- CN101923324A CN101923324A CN200910052844XA CN200910052844A CN101923324A CN 101923324 A CN101923324 A CN 101923324A CN 200910052844X A CN200910052844X A CN 200910052844XA CN 200910052844 A CN200910052844 A CN 200910052844A CN 101923324 A CN101923324 A CN 101923324A
- Authority
- CN
- China
- Prior art keywords
- control method
- display module
- cereal
- storer
- equipment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Landscapes
- Adjustment And Processing Of Grains (AREA)
Abstract
The invention relates to an intelligent control method for a complete grain crushing system, which comprises the following steps that: an administrator inputs related data information to a memory and a data processing module through a display module respectively; the administrator inputs running parameters of each device through the display module, and stores the running parameters to the memory; the display module drives each device to run through a control module and a drive device; a monitoring module monitors the running condition of each device, feeds the running information of each device back to the display module in real time and stores the running information to the memory; and the administrator adjusts the running parameters of each device in real time. The intelligent control method for the complete grain crushing system can monitor each device in real time by combining the computer technology, handle problems in time and greatly improve the work efficiency of the system.
Description
Technical field
The present invention relates to a kind of control method, particularly relate to the intelligence control method of the complete crushing system of a kind of cereal.
Background technology
Mix at cereal, before oven dry makes finished product, will screen cereal earlier, dedusting and pulverizing, each operation is to be mutually related, the discharging of previous step is exactly the charging of back one step, therefore, have only each operation to coordinate mutually, could ensure whole process normal operation.In the prior art, the operational factor of each equipment is set earlier, when being set, operational factor considers the harmony of each equipment, setting by operational factor reaches the purpose of coordinating each equipment running, the shortcoming of this control mode is when abnormal conditions appear in certain equipment in each equipment running process, can not in time grasp situation, handle problems inefficiency.
Summary of the invention
The intelligence control method that the purpose of this invention is to provide the complete crushing system of a kind of cereal, this method merges computer technology, monitors each equipment in real time, can in time handle problems, and improves system works efficient.
In order to achieve the above object, technical scheme of the present invention is: the intelligence control method of the complete crushing system of a kind of cereal may further comprise the steps:
Step 2, managerial personnel import the operational factor of each equipment of setting by display module, and are saved to storer;
Step 3, display module drives each equipment operation by control module, driving arrangement;
Step 4, each equipment operation situation of monitoring module monitors is fed back each equipment operation information in real time to display module, and is saved to storer;
Step 5, the keeper adjusts each equipment operation parameter in real time.
The intelligence control method of the above-mentioned complete crushing system of cereal, wherein, the related data information of step 1 input comprises information, the performance parameter of each equipment.
The intelligence control method of the above-mentioned complete crushing system of cereal, wherein, the related data information of step 1 input also comprises algorithm.
The intelligence control method of the above-mentioned complete crushing system of cereal, wherein, the related data information of step 1 input is the model of screening part, in the rotation classification hollow cylinder, outer tube wall is minimum curvature in relative rotation, the through hole distribution situation of rotation classification hollow cylinder, the peak power of the rotating shaft of rotation classification hollow cylinder, the distance of primary air gatherer and secondary air lead-in device in the dedusting parts, the peak power of the pressure fan that links to each other with the gas outlet of dedusting parts, the peak power of the pressure fan that links to each other with dedusting parts secondary air lead-in device, the model of the revolving valve of dedusting parts, peak power, the peak power of the rotating shaft of crushing part, the sheet number of the stirring graded blade of crushing part.
The intelligence control method of the above-mentioned complete crushing system of cereal, wherein, described step 2 is further comprising the steps of:
Step 2.1, the feeding speed of the defeated hopper of input, and be saved to storer;
Step 2.2, the operational factor of each equipment in the input screening part, and be saved to storer;
The operational factor of input comprises: the transfer rate of the sealing transfer passage of rotating speed, connection screening part and the dedusting parts of the radian that outer tube wall rotates relative to inner tube wall, rotation classification hollow cylinder;
Step 2.3, the operational factor of each equipment in the input dedusting parts, and be saved to storer;
The operational factor of input comprises: the transfer rate of the sealing transfer passage of the rotating speed of the air quantity of pressure fan per minute, the rotor of revolving valve, connection dedusting parts and crushing part;
Step 2.4, the operational factor of each equipment in the input crushing part, and preserve storer;
The operational factor of input comprises: the rotating speed of rotating shaft;
Step 2.5 is imported each device start time, and preserves storer.
The intelligence control method of the above-mentioned complete crushing system of cereal, wherein, described step 3 is further comprising the steps of:
Step 3.1, display module send enabled instruction information to control module, and the notice control module starts driving arrangement;
Step 3.2, control module send driving command information to driving arrangement,
Step 3.3, driving arrangement are according to each operational factor, the start-up time that are provided with, and first rear drive relevant device moves.
The intelligence control method of the above-mentioned complete crushing system of cereal, wherein, described step 5 is further comprising the steps of:
Step 5.1, display module send data processing instructions information to data processing module;
Step 5.2, data processing module are transferred related data information and are handled from storer, and the result after will handling returns display module;
Step 5.3, the keeper judges whether to adjust the equipment operation parameter according to the result of returning, if for being, execution in step 5.4, if for not, then execution in step 5.5;
Step 5.4, the keeper re-enters the relevant device operational factor, returns step 3;
Step 5.5 is returned step 4.
The intelligence control method of the above-mentioned complete crushing system of cereal, wherein, further comprising the steps of:
When unusual condition appearred in a certain equipment, monitoring modular sent alerting signal to display module, and the keeper makes respective handling according to alerting signal.
The present invention makes it compared with prior art owing to adopt technique scheme, has the following advantages and good effect:
1, the intelligence control method of the complete crushing system of cereal of the present invention can be monitored each equipment in real time in conjunction with computer technology, in time handles problems, and has improved system works efficient greatly.
2, the intelligence control method of the complete crushing system of cereal of the present invention is adjusted each equipment operation parameter in real time owing to can monitor each equipment operation situation in real time, and each equipment is more coordinated, and work efficiency is higher, and can prolong each service life of equipment.
Description of drawings
Fig. 1 is the structural representation of the complete crushing system of cereal of the present invention.
Fig. 2 is the structural representation of screening part in the complete crushing system of cereal of the present invention.
Fig. 3 is the structural representation of rotation classification hollow cylinder in the complete crushing system of cereal of the present invention.
Fig. 4 is the structural representation of dedusting parts in the complete crushing system of cereal of the present invention.
Fig. 5 is the structural representation of crushing part in the complete crushing system of cereal of the present invention.
Fig. 6 is the process flow diagram of the intelligence control method of the complete crushing system of cereal of the present invention.
Embodiment
Below specify better embodiment of the present invention referring to accompanying drawing:
Referring to Fig. 1, the complete crushing system of cereal comprises screening part 1, dedusting parts 2, crushing part 3, sealing transfer passage 4, driving arrangement 5 and central server 6.
Described screening part 1, dedusting parts 2 and crushing part 3 are arranged successively, connect by sealing transfer passage 4 between each parts, and described screening part 1, dedusting parts 2 and crushing part 3 are connected with driving arrangement 5, central server 6 respectively; Described sealing transfer passage 4 is connected with driving arrangement 5, and described driving arrangement 5 is connected with central server 6.
Described central server 6 comprises monitoring modular 61, control module 62, storer 63, display module 64 and data processing module 65.
Described monitoring modular 61 is connected with display module 64, transmits each equipment operation situation in real time; Described control module 62 is connected with display module 64, sends command information to control module 62 by display module 64; Described storer 63 is connected transmitting data information with display module 64; Described data processing module 65 and 64 two-way connections of display module, described data processing module 65 also is connected with storer 63, calls the data in the storer 63.
Described screening part 1, dedusting parts 2 and crushing part 3 respectively with the monitoring modular 61 of central server 6, monitoring modular 61 is the ruuning situations of monitoring screening part 1, dedusting parts 2 and crushing parts 3 in real time; Described control module 62 is connected with driving arrangement 5, and controlling and driving equipment 5 drives each equipment.
Referring to Fig. 2, the feeding mouth 12 of described screening part 1 connects a defeated hopper 7, and cereal materials is supplied with by defeated hopper 7.
The main part of described screening part 1 is a rotation classification hollow cylinder 11, tilts to place, and its high end is provided with a charging aperture 13, and its end portion is provided with a discharging opening 14.The charging aperture 13 of rotation classification hollow cylinder 11 is slidingly connected with the feeding mouth 12 of screening part 1, and the discharging opening 14 of rotation classification hollow cylinder 11 is slidingly connected with the floss hole of screening part 1.
The outer surface of the charging aperture 13 of rotation classification hollow cylinder 11 is provided with a rotating band 16, and described rotating band 16 is connected with driving arrangement 5, and under the driving of driving arrangement 5, rotating band 16 driven rotary classification hollow cylinders 11 are around its rotation 17 rotations.
Referring to Fig. 3, rotation classification hollow cylinder 11 is made up of two-layer barrel, and inner tube wall 11a and outer tube wall 11b pass through the groove 18 and protruding 19 mechanical engagement of port.The barrel of inner tube wall 11a and outer tube wall 11b is provided with a lot of through holes 120 not of uniform size, and rotating band 16 rotates outer tube wall 11b, and outer tube wall 11b is rotated relative to inner tube wall 11a, thereby regulates the size of the through hole of rotation classification hollow cylinder 11
Referring to Fig. 4, described dedusting parts 2 are provided with primary air gatherer 21 and secondary air lead-in device 22, carry the cereal of coming to enter dedusting parts 2 from screening part 1 by primary air gatherer 21, dust is discharged from the gas outlet 23 of dedusting parts 2 upper ends, and cereal is discharged by the revolving valve 24 of dedusting parts 2 bottoms.
Referring to Fig. 5, be provided with comminutor 31 and separator 32 in the described crushing part 3, turning axle 33 passes comminutor 31 and separator 32 respectively.The lower end of described turning axle 33 is connected with driving arrangement 5, and under the driving of driving arrangement 5, turning axle 33 drives comminutor 31 and separator 32 rotates.
The turning axle 33 of separator 32 is provided with and stirs sorting blade 34, stirs the adjustable positions of sorting blade 34 on turning axle 33, and it is near more from the upper end to stir sorting blade 34, and the cereal granularity of collecting is just more little, otherwise, then big more.
Referring to Fig. 6, the intelligence control method of the complete crushing system of a kind of cereal may further comprise the steps:
The related data information of input comprises the information of each equipment, performance parameter is as the model of screening part, in the rotation classification hollow cylinder, outer tube wall is minimum curvature in relative rotation, the through hole distribution situation of rotation classification hollow cylinder, the peak power of the rotating shaft of rotation classification hollow cylinder, the distance of primary air gatherer and secondary air lead-in device in the dedusting parts, the peak power of the pressure fan that links to each other with the gas outlet of dedusting parts, the peak power of the pressure fan that links to each other with dedusting parts secondary air lead-in device, the model of the revolving valve of dedusting parts, peak power, the peak power of the rotating shaft of crushing part, sheet number of the stirring graded blade of crushing part or the like;
The related data information of input also comprises all kinds of algorithms, all kinds of algorithms be used for deal with data, analyze data;
Step 2, managerial personnel import the operational factor of each equipment that is provided with by display module 64, and are saved to storer 63;
Step 2.1, the feeding speed of the defeated hopper 7 of input, and be saved to storer 63;
Step 2.2, the operational factor of each equipment in the input screening part 1, and be saved to storer 63;
The operational factor of input comprises: the transfer rate of the sealing transfer passage 4 of rotating speed, connection screening part 1 and the dedusting parts 2 of the radian that outer tube wall 11b rotates relative to inner tube wall 11a, rotation classification hollow cylinder 11;
Step 2.3, the operational factor of each equipment in the input dedusting parts 2, and be saved to storer 63;
The operational factor of input comprises: the transfer rate of the sealing transfer passage 4 of the rotating speed of the air quantity of the air quantity of pressure fan 25 per minutes, pressure fan 26 per minutes, the rotor 27 of revolving valve 24, connection dedusting parts 2 and crushing part 3;
Step 2.4, the operational factor of each equipment in the input crushing part 3, and preserve storer 63;
The operational factor of input comprises: the rotating speed of rotating shaft 33;
Step 2.5 is imported each device start time, and preserves storer 63;
Step 3, display module 64 drives each equipment operation by control module 62, driving arrangement 5;
Step 3.1, display module 64 sends enabled instruction information to control module 62, and notice control module 62 starts driving arrangement 5;
Step 3.2, control module 62 sends driving command information to driving arrangement 5,
Step 3.3, driving arrangement 5 are according to each operational factor, the start-up time that are provided with, and first rear drive relevant device moves;
Step 4, monitoring modular 61 each equipment operation situation of monitoring are fed back each equipment operation information in real time to display module 64, and are saved to storer 63;
Step 5, the keeper adjusts each equipment operation parameter in real time;
Step 5.1, display module 64 sends data processing instructions information to data processing module 65;
Step 5.2, data processing module 65 is transferred related data information and is handled from storer 63, and the result after will handling returns display module 64;
Step 5.3, the keeper judges whether to adjust the equipment operation parameter according to the result of returning, if for being, execution in step 5.4, if for not, then execution in step 5.5;
Step 5.4, the keeper re-enters the relevant device operational factor, returns step 3;
Step 5.5 is returned step 4.
The intelligence control method of the complete crushing system of a kind of cereal of the present invention, further comprising the steps of:
When unusual condition appears in a certain equipment, monitoring modular 61 sends alerting signal to display module 64, the keeper makes respective handling according to alerting signal, as, if mechanical fault, the place that the keeper shows according to alerting signal, the content of analysis report, the scene of in time rushing towards are carried out fault and are got rid of processing.
The intelligence control method of the complete crushing system of cereal of the present invention can be monitored each equipment in real time in conjunction with computer technology, in time handles problems, and has improved system works efficient greatly.
The intelligence control method of the complete crushing system of cereal of the present invention is adjusted each equipment operation parameter in real time owing to can monitor each equipment operation situation in real time, and each equipment is more coordinated, and work efficiency is higher, and can prolong each service life of equipment.
Claims (8)
1. the intelligence control method of the complete crushing system of cereal is characterized in that, may further comprise the steps:
Step 1, managerial personnel import related data information to storer (63), data processing module (65) respectively by display module (64);
Step 2, managerial personnel import the operational factor of each equipment of setting by display module (64), and are saved to storer (63);
Step 3, display module (64) drives each equipment operation by control module (62), driving arrangement (5);
Step 4, monitoring modular (61) is monitored each equipment operation situation, feeds back each equipment operation information in real time to display module (64), and is saved to storer (63);
Step 5, the keeper adjusts each equipment operation parameter in real time.
2. the intelligence control method of the complete crushing system of cereal as claimed in claim 1 is characterized in that, the related data information of step 1 input comprises information, the performance parameter of each equipment.
3. the intelligence control method of the complete crushing system of cereal as claimed in claim 1 is characterized in that, the related data information of step 1 input also comprises algorithm.
4. the intelligence control method of the complete crushing system of cereal as claimed in claim 2, it is characterized in that the related data information of step 1 input is the model of screening part, in the rotation classification hollow cylinder, outer tube wall is minimum curvature in relative rotation, the through hole distribution situation of rotation classification hollow cylinder, the peak power of the rotating shaft of rotation classification hollow cylinder, the distance of primary air gatherer and secondary air lead-in device in the dedusting parts, the peak power of the pressure fan that links to each other with the gas outlet of dedusting parts, the peak power of the pressure fan that links to each other with dedusting parts secondary air lead-in device, the model of the revolving valve of dedusting parts, peak power, the peak power of the rotating shaft of crushing part, the sheet number of the stirring graded blade of crushing part.
5. the intelligence control method of the complete crushing system of cereal as claimed in claim 1 is characterized in that, described step 2 is further comprising the steps of:
Step 2.1, the feeding speed of the defeated hopper (7) of input, and be saved to storer (63);
Step 2.2, the operational factor of each equipment in the input screening part (1), and be saved to storer (63);
The operational factor of input comprises: the transfer rate of the sealing transfer passage (4) of the rotating speed of the radian that outer tube wall (11b) rotates relative to inner tube wall (11a), rotation classification hollow cylinder (11), connection screening part (1) and dedusting parts (2);
Step 2.3, the operational factor of each equipment in the input dedusting parts (2), and be saved to storer (63);
The operational factor of input comprises: the transfer rate of the sealing transfer passage (4) of the rotating speed of the air quantity of the air quantity of pressure fan (25) per minute, pressure fan (26) per minute, the rotor (27) of revolving valve (24), connection dedusting parts (2) and crushing part (3);
Step 2.4, the operational factor of each equipment in the input crushing part (3), and preserve storer (63);
The operational factor of input comprises: the rotating speed of rotating shaft (33);
Step 2.5 is imported each device start time, and preserves storer (63).
6. the intelligence control method of the complete crushing system of cereal as claimed in claim 1 is characterized in that, described step 3 is further comprising the steps of:
Step 3.1, display module (64) send enabled instruction information to control module (62), and notice control module (62) starts driving arrangement (5);
Step 3.2, control module (62) send driving command information to driving arrangement (5);
Step 3.3, driving arrangement (5) are according to each operational factor, the start-up time that are provided with, and first rear drive relevant device moves.
7. the intelligence control method of the complete crushing system of cereal as claimed in claim 1 is characterized in that, described step 5 is further comprising the steps of:
Step 5.1, display module (64) send data processing instructions information to data processing module (65);
Step 5.2, data processing module (65) is transferred related data information and is handled from storer (63), and the result after will handling returns display module (64);
Step 5.3, the keeper judges whether to adjust the equipment operation parameter according to the result of returning, if for being, execution in step 5.4, if for not, then execution in step 5.5;
Step 5.4, the keeper re-enters the relevant device operational factor, returns step 3;
Step 5.5 is returned step 4.
8. the intelligence control method of the complete crushing system of cereal as claimed in claim 1 is characterized in that, and is further comprising the steps of:
When unusual condition appearred in a certain equipment, monitoring modular (61) sent alerting signal to display module (64), and the keeper makes respective handling according to alerting signal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910052844XA CN101923324A (en) | 2009-06-10 | 2009-06-10 | Intelligent control method for complete grain crushing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910052844XA CN101923324A (en) | 2009-06-10 | 2009-06-10 | Intelligent control method for complete grain crushing system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101923324A true CN101923324A (en) | 2010-12-22 |
Family
ID=43338308
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200910052844XA Pending CN101923324A (en) | 2009-06-10 | 2009-06-10 | Intelligent control method for complete grain crushing system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101923324A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102836771A (en) * | 2011-06-23 | 2012-12-26 | 上海杰弗朗机械设备有限公司 | Calculation system of crushing and screening production line |
| CN104907157A (en) * | 2015-06-02 | 2015-09-16 | 遵义市立新机械有限责任公司 | Centralized intelligent crusher cluster control system |
| CN104932361A (en) * | 2015-06-01 | 2015-09-23 | 遵义市立新机械有限责任公司 | Automatic control system for crusher |
| CN107717744A (en) * | 2017-09-22 | 2018-02-23 | 江苏大学 | A kind of metallic dust managing and control system, control method and the safety in production managing and control system suitable for medal polish operating environment |
-
2009
- 2009-06-10 CN CN200910052844XA patent/CN101923324A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102836771A (en) * | 2011-06-23 | 2012-12-26 | 上海杰弗朗机械设备有限公司 | Calculation system of crushing and screening production line |
| CN104932361A (en) * | 2015-06-01 | 2015-09-23 | 遵义市立新机械有限责任公司 | Automatic control system for crusher |
| CN104907157A (en) * | 2015-06-02 | 2015-09-16 | 遵义市立新机械有限责任公司 | Centralized intelligent crusher cluster control system |
| CN104907157B (en) * | 2015-06-02 | 2018-11-27 | 遵义市立新机械有限责任公司 | A kind of crusher cluster Chinese style intelligence control system |
| CN107717744A (en) * | 2017-09-22 | 2018-02-23 | 江苏大学 | A kind of metallic dust managing and control system, control method and the safety in production managing and control system suitable for medal polish operating environment |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101767046B (en) | Crushing process of alumina crusting block and production line thereof | |
| CN101923324A (en) | Intelligent control method for complete grain crushing system | |
| CN206996695U (en) | A kind of multi-stage crushing screening installation for building | |
| CN107942792A (en) | A kind of multi-platform production line mechanical equipment control system and method | |
| CN103894278A (en) | Yeast crushing equipment and method for preparing yeast powder | |
| CN200980319Y (en) | Beans and corn cooling skin-removing device | |
| CN102553700A (en) | Bucket production line device and method for crushing aluminum oxide crusting blocks | |
| CN201632319U (en) | Control system of whole set of grinding devices of grain | |
| CN107813444A (en) | A kind of system and method using junked tire producing gelatine powder under normal temperature | |
| CN201848941U (en) | Large tire recovery production line | |
| CN206096889U (en) | High -efficient drying -machine intelligence control system | |
| CN209379377U (en) | A kind of charging device of the recyclable waste material of Production of Potassium Nitrate | |
| CN103846143A (en) | Production device for high-efficiency screening type pulverizing | |
| CN207839106U (en) | A kind of brick tea breaker | |
| CN206661391U (en) | A kind of double-station high efficiency rate reducing mechanism | |
| CN202173985U (en) | Ore crushing system | |
| CN112206882A (en) | Real-time online decoration garbage crushing and sorting automatic processing system and method | |
| CN206184586U (en) | A sieving mechanism and feed processing system for feed processing system | |
| CN2403501Y (en) | Materials transport mechanism between crushing machine and flour mill | |
| CN203291909U (en) | Vacuum discharging pulverizer | |
| CN203316372U (en) | Plant fiber powder classified screening machine | |
| CN101920220A (en) | Control method of stepwise grinding system | |
| CN202120117U (en) | Automatic control device for waste rubber normal temperature crushing production | |
| CN106881052A (en) | Efficient air-cooled energy-saving granulator | |
| CN201632318U (en) | Grain classification grinding control system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20101222 |