CN104932361A - Automatic control system for crusher - Google Patents
Automatic control system for crusher Download PDFInfo
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- CN104932361A CN104932361A CN201510292022.4A CN201510292022A CN104932361A CN 104932361 A CN104932361 A CN 104932361A CN 201510292022 A CN201510292022 A CN 201510292022A CN 104932361 A CN104932361 A CN 104932361A
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- disintegrating machine
- signal
- optimization process
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/25—Pc structure of the system
- G05B2219/25314—Modular structure, modules
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- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
Abstract
The invention provides an automatic control system for a crusher, and the system comprises a sound-light monitoring part, an operating state monitoring part, a control operation part, a signal standardization module, a centralized control module, an optimization processing module, and a historical database. The sound-light monitoring part, the operating state monitoring part and the control operation part are connected to the signal standardization module in a parallel manner. The signal standardization module is connected to the centralized control module and the optimization processing module. The centralized control module, the optimization processing module and the historical database are connected with each other. According to the invention, through the arrangement of the centralized control module and the optimization processing module, more complete information is collected in an operation process of the crusher, and the technology of data analysis is employed for real-time optimization control, thereby effectively guaranteeing the high-level intelligentization of crusher control, improving the work efficiency of the crusher, effectively prolonging the service life of the crusher, reducing the cost of an enterprise in equipment maintenance and upgrading, and reducing the work intensity of a maintainer.
Description
Technical field
The present invention relates to a kind of disintegrating machine automation control system, belong to disintegrating machine field of intelligent control technology.
Background technology
Prior art is for the duty Based Intelligent Control of hammer stone disintegrating machine, mainly by collecting every monitoring index, application program setup control logic controls, the inevitable outcome that this mode causes is exactly that steering logic complexity is very limited, in general be all depend on some threshold values to have come, but the working condition of disintegrating machine may more than the complexity of the imagination in the middle of practice, adopt intelligent control method of the prior art that disintegrating machine substantially can not be made to keep optimum state as far as possible, the inadequate situation about run of worst state even often, so extremely undesirable for the serviceable life of disintegrating machine, to such an extent as to disintegrating machine is low for serviceable life, business equipment is safeguarded and the cost of upgrading remains high, maintainer's working strength is large.
Summary of the invention
For solving the problems of the technologies described above, the invention provides a kind of disintegrating machine automation control system, this disintegrating machine automation control system is by the setting of middle control module, optimization process module, according to the comparatively comprehensively information collected in disintegrating machine operational process, carry out real-time optimal control with data analysis technique, effectively ensure that the height that disintegrating machine controls is intelligent.
The present invention is achieved by the following technical programs.
A kind of disintegrating machine automation control system provided by the invention, comprises acousto-optic monitoring, monitoring running state, control operation, signal normalization module, middle control module, optimization process module, historical data base; Described acousto-optic monitoring, monitoring running state, control operation walk abreast and access to signal normalization module; Described signal normalization module is connected to middle control module, optimization process module simultaneously; Be connected between two between described middle control module, optimization process module, historical data base;
Described signal normalization module receives the information of acousto-optic monitoring, monitoring running state, control operation, information is carried out standard digitalization transform and divide formation packet on a time period, then standard digital information is sent to middle control module and optimization process module simultaneously, synchronous signal standardized module controls the Digital Control instruction of module or optimization process module in receiving, and sends to control operation to perform instruction morphing for Digital Control for the discernible instruction of control operation;
Described middle control module selects manual mode or automatic mode according to user, control adjustment is carried out by the standard digital information that signal normalization module sends in a manual mode according to logic built, control signal is sent to signal normalization module, and by standard digital information stored in historical data base, only send automatic mode signal to optimization process module in automatic mode;
Described optimization process module is when controlling module automatic mode signal in receiving, digital modeling is carried out by extracting historical data from historical data base, and according to the digital model set up, the running state information that signal normalization module sends is calculated, then according to result of calculation to signal normalization module sending controling instruction, simultaneously by result of calculation and standard digital information stored in historical data base.
Described middle control module is also connected with human-computer interaction interface, and human-computer interaction interface at least can realize projection screen display and export input.
Described middle control module is also connected with expansion link block, expansion link block interconnection network, as the background server of webpage or APP.
Described acousto-optic monitoring assembly collects the sound wave of disintegrating machine in operational process and vision signal.
Uncontrollable in operational process of described monitoring running state collect components disintegrating machine but the information that can be read by instrument or instrument.
The information that described control operation collect components disintegrating machine can manipulate in operational process, and reception manipulation instruction manipulates.
Beneficial effect of the present invention is: by the setting of middle control module, optimization process module, according to the comparatively comprehensively information collected in disintegrating machine operational process, real-time optimal control is carried out with data analysis technique, effectively ensure that the height that disintegrating machine controls is intelligent, improve the work efficiency of disintegrating machine, thus effectively extend the serviceable life of disintegrating machine, reduce the cost that business equipment is safeguarded and upgraded, also reduce the working strength of maintainer simultaneously.
Accompanying drawing explanation
Fig. 1 is connection diagram of the present invention;
In figure: 101-acousto-optic is monitored, 102-signal conversion module, 201-monitoring running state, 202-signal trunk module, 301-control operation, the instruction morphing module of 302-, controls module in 401-, 402-signal normalization module, 403-optimization process module, 404-historical data base, 405-human-computer interaction interface, 406-expands link block.
Embodiment
Further describe technical scheme of the present invention below, but described in claimed scope is not limited to.
A kind of disintegrating machine automation control system as shown in Figure 1, comprises acousto-optic monitoring 101, monitoring running state 201, control operation 301, signal normalization module 402, middle control module 401, optimization process module 403, historical data base 404; Described acousto-optic monitoring 101, monitoring running state 201, control operation 301 walk abreast and access to signal normalization module 402; Described signal normalization module 402 is connected to middle control module 401, optimization process module 403 simultaneously; Be connected between two between described middle control module 401, optimization process module 403, historical data base 404;
Described signal normalization module 402 receives the information of acousto-optic monitoring 101, monitoring running state 201, control operation 301, information is carried out standard digitalization transform and divide formation packet on a time period, then standard digital information is sent to middle control module 401 and optimization process module 403 simultaneously, synchronous signal standardized module 402 controls the Digital Control instruction of module 401 or optimization process module 403 in receiving, and sends to control operation 301 to perform instruction morphing for Digital Control for the discernible instruction of control operation 301;
Described middle control module 401 selects manual mode or automatic mode according to user, control adjustment is carried out by the standard digital information that signal normalization module 402 sends in a manual mode according to logic built, control signal is sent to signal normalization module 402, and by standard digital information stored in historical data base 404, only send automatic mode signal to optimization process module 403 in automatic mode;
Described optimization process module 403 is when controlling module 401 automatic mode signal in receiving, digital modeling is carried out by extracting historical data from historical data base 404, and according to the digital model set up, the running state information that signal normalization module 402 sends is calculated, then according to result of calculation to signal normalization module 402 sending controling instruction, simultaneously by result of calculation and standard digital information stored in historical data base 404.
Thus, operator can select automatic intelligent to control as required, or self Non-follow control, mode of operation selectance is high, and due to the digital modeling of optimization process module 403, the intelligence degree that automatic intelligent controls is also high, and operator can save worry very much.Described digital modeling is mainly and adopts modernization data analysis technique, using disintegrating machine running status as input parameter, using setting value as target component, sets up mathematics computing model.
Further, because middle control module primary responsibility core controls, main towards developer and maintainer, be not easy to the interface that development interface is thereon attractive in appearance, easy to operate, therefore as a kind of mode improving operator's experience, described middle control module 401 is also connected with human-computer interaction interface 405, and human-computer interaction interface 405 at least can realize projection screen display and export input.
Further, for improving the experience of operator further, make operator can remote monitoring, described middle control module 401 be also connected with expansion link block 406, expansion link block 406 interconnection network, as the background server of webpage or APP.
Described acousto-optic monitors the sound wave of 101 collect components disintegrating machines in operational process and vision signal, such as, arrange video heads in disintegrating machine inside and collect disintegrating machine internal video signal, crusher rotor axis arranges recording device collect sound wave quotation marks etc.
Uncontrollable in operational process of described monitoring running state 201 collect components disintegrating machine but the information that can be read by instrument or instrument, as arranged humidity detection instrument assembling supporting member humidity information on crusher shell inner face, on motor of crusher, set temperature collects collection temperature information etc.
The information that described control operation 301 collect components disintegrating machine can manipulate in operational process, and reception manipulation instruction manipulates, as disintegrating machine mair motor rotating speed etc.
Claims (6)
1. a disintegrating machine automation control system, comprise acousto-optic monitoring (101), monitoring running state (201), control operation (301), signal normalization module (402), middle control module (401), optimization process module (403), historical data base (404), it is characterized in that: described acousto-optic monitoring (101), monitoring running state (201), control operation (301) walk abreast and access to signal normalization module (402); Described signal normalization module (402) is connected to middle control module (401), optimization process module (403) simultaneously; Described middle control module (401), optimization process module (403), historical data base are connected between (404) between two;
Described signal normalization module (402) receives acousto-optic monitoring (101), monitoring running state (201), the information of control operation (301), information is carried out standard digitalization transform and divide formation packet on a time period, then standard digital information is sent to simultaneously middle control module (401) and optimization process module (403), synchronous signal standardized module (402) controls the Digital Control instruction of module (401) or optimization process module (403) in receiving, and send to control operation (301) to perform instruction morphing for Digital Control for control operation (301) discernible instruction,
Described middle control module (401) selects manual mode or automatic mode according to user, control adjustment is carried out by the standard digital information that signal normalization module (402) sends in a manual mode according to logic built, control signal is sent to signal normalization module (402), and by standard digital information stored in historical data base (404), only send automatic mode signal to optimization process module (403) in automatic mode;
Described optimization process module (403) is when controlling module (401) automatic mode signal in receiving, digital modeling is carried out by extracting historical data from historical data base (404), and according to the digital model set up, the running state information that signal normalization module (402) sends is calculated, then according to result of calculation to signal normalization module (402) sending controling instruction, simultaneously by result of calculation and standard digital information stored in historical data base (404).
2. disintegrating machine automation control system as claimed in claim 1, it is characterized in that: described middle control module (401) is also connected with human-computer interaction interface (405), human-computer interaction interface (405) at least can realize projection screen display and export input.
3. disintegrating machine automation control system as claimed in claim 1, it is characterized in that: described middle control module (401) is also connected with expansion link block (406), expansion link block (406) interconnection network, as the background server of webpage or APP.
4. disintegrating machine automation control system as claimed in claim 1, is characterized in that: the sound wave of described acousto-optic monitoring (101) collect components disintegrating machine in operational process and vision signal.
5. disintegrating machine automation control system as claimed in claim 1, is characterized in that: uncontrollable in operational process of described monitoring running state (201) collect components disintegrating machine but the information that can be read by instrument or instrument.
6. disintegrating machine automation control system as claimed in claim 1, is characterized in that: the information that described control operation (301) collect components disintegrating machine can manipulate in operational process, and reception manipulation instruction manipulates.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510292022.4A CN104932361A (en) | 2015-06-01 | 2015-06-01 | Automatic control system for crusher |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510292022.4A CN104932361A (en) | 2015-06-01 | 2015-06-01 | Automatic control system for crusher |
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| CN104932361A true CN104932361A (en) | 2015-09-23 |
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| CN201510292022.4A Pending CN104932361A (en) | 2015-06-01 | 2015-06-01 | Automatic control system for crusher |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BE1027148B1 (en) * | 2019-04-09 | 2021-06-22 | Univ Jiangxi Sci & Technology | ABRASIVE MONITORING METHOD AND STRUCTURE FOR A FRACTION CAVE |
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| CN101244403A (en) * | 2008-03-17 | 2008-08-20 | 西安艾贝尔科技发展有限公司 | Optimization control method for grind grading process |
| CN101334666A (en) * | 2008-07-15 | 2008-12-31 | 西安艾贝尔科技发展有限公司 | Double-inlet double-outlet steel ball coal mill straight blowing type milling system optimized control method |
| CN101923324A (en) * | 2009-06-10 | 2010-12-22 | 上海亦晨信息科技发展有限公司 | Intelligent control method for complete grain crushing system |
| US20140084092A1 (en) * | 2011-05-12 | 2014-03-27 | Bulher AG | Device and Method for Comminuting Particles in Liquid Material |
| CN204294346U (en) * | 2014-05-13 | 2015-04-29 | 湖南易控自动化工程技术有限公司 | Crushing and screening intelligent optimization and safety interlocking control device |
| EP2777813A3 (en) * | 2013-03-15 | 2015-05-06 | Alstom Technology Ltd | Pulverizer monitoring |
-
2015
- 2015-06-01 CN CN201510292022.4A patent/CN104932361A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101244403A (en) * | 2008-03-17 | 2008-08-20 | 西安艾贝尔科技发展有限公司 | Optimization control method for grind grading process |
| CN101334666A (en) * | 2008-07-15 | 2008-12-31 | 西安艾贝尔科技发展有限公司 | Double-inlet double-outlet steel ball coal mill straight blowing type milling system optimized control method |
| CN101923324A (en) * | 2009-06-10 | 2010-12-22 | 上海亦晨信息科技发展有限公司 | Intelligent control method for complete grain crushing system |
| US20140084092A1 (en) * | 2011-05-12 | 2014-03-27 | Bulher AG | Device and Method for Comminuting Particles in Liquid Material |
| EP2777813A3 (en) * | 2013-03-15 | 2015-05-06 | Alstom Technology Ltd | Pulverizer monitoring |
| CN204294346U (en) * | 2014-05-13 | 2015-04-29 | 湖南易控自动化工程技术有限公司 | Crushing and screening intelligent optimization and safety interlocking control device |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BE1027148B1 (en) * | 2019-04-09 | 2021-06-22 | Univ Jiangxi Sci & Technology | ABRASIVE MONITORING METHOD AND STRUCTURE FOR A FRACTION CAVE |
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Application publication date: 20150923 |