CN101912838B - Method for manufacturing fiber coated stainless steel sheets - Google Patents
Method for manufacturing fiber coated stainless steel sheets Download PDFInfo
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- CN101912838B CN101912838B CN 201010230695 CN201010230695A CN101912838B CN 101912838 B CN101912838 B CN 101912838B CN 201010230695 CN201010230695 CN 201010230695 CN 201010230695 A CN201010230695 A CN 201010230695A CN 101912838 B CN101912838 B CN 101912838B
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- stainless steel
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Abstract
The invention relates to a method for manufacturing fiber coated stainless steel sheets, which comprises the following steps of: pretreating the surfaces of the sheets; baking; coating an adhesive; performing static flocking; drying; and checking and warehousing. The products manufactured by the method have good fire retardancy, pass the certification of fireproofing grade B-1 of national building materials through detection, are completely environment-friendly without pollution, also pass the certification of environmental protection, can be directly used indoors and have good sound absorption and light absorption effects and soft handfeel.
Description
Technical field
The present invention relates to a kind of corrosion-resistant, against weather, prevent that dew from dripping, having the manufacturing approach of the building board of certain heat-insulating property, the manufacturing approach of especially a kind of flocking stainless steel materials (steel band).
Background technology
In the Modern Decorative decoration, use the stainless steel materials material under a lot of situation, such as the square buckle that integrated furred ceiling uses, the large tracts of land stainless steel varnish board that wall decoration is used.The flocking stainless steel materials can provide than existing product and have more luxurious decorative effect, and there is the high grade velvet sense on its surface, and sense of touch is soft; And because the expansion of matte surface area; The flocking stainless steel materials has better light diffuse effect, and the suede layer itself has certain water absorbing capacity, under the excessive situation of ambient humidity; Can dew be remained on plate surface, prevent that water droplet from dripping.
Summary of the invention
The objective of the invention is to overcome the deficiency that exists in the prior art, a kind of manufacturing approach of flocking stainless steel materials is provided, the flocking stainless steel materials that this method obtains has long service life, prevents that dew from dripping, having characteristics such as nonmetal cashmere-planted layer.
According to technical scheme provided by the invention, a kind of manufacturing approach of flocking stainless steel materials comprises the steps:
(1), material is selected: selecting thickness for use is 0.18~1.2mm, and width is the stainless steel materials of 800~1250mm;
(2), plate face preliminary treatment: the plate face is clean, send into the coating board without the stainless steel materials that is coated with oil processing; With plate face inorganic agent stainless steel materials is applied preliminary treatment; The single face coating speed of plate face inorganic agent is: 12~15m/min, the single face coated weight is: 0.6~0.8g/m
2, plate face inorganic agent temperature is 21~25 ℃ during coating:
(3), oven dry is handled: stainless steel materials gets into drying baker and dries after plate face inorganic agent applies, oven temperature is 56~60 ℃, and drying time is controlled at 6~10s;
(4), adhesive coating program: after stainless steel materials preliminary treatment oven dry is accomplished; Get into adhesive coating program; The curable water-borne acrylate adhesive is coated on pretreated stainless steel materials; The coating speed of curable water-borne acrylate adhesive is 12~15m/min, and the single face coating weight is 80~100g/m
2, the control temperature of curable water-borne acrylate adhesive is 23~25 ℃ during coating;
(5), electrostatic spinning program: the stainless steel materials after the adhesive coating is accomplished gets in the flocking machine and carries out the flocking of electrostatic spinning program; The flocking machine operating voltage is arranged on 80~95KV during electrostatic spinning; The operating current of flocking machine is arranged on 30~60MA, and the flocking amount is controlled at 60~80g/m
2
(6), dried: the flocking stainless steel materials after the electrostatic spinning program gets into drying oven and carries out dried; Adhesive is dried; Let fine hair be combined as a whole through adhesive and stainless steel materials; The temperature of drying oven is controlled at 110~140 ℃, is controlled at 1.7~3min drying time;
(7), check warehouse-in: after the dried, the stainless steel materials of flocking is tested according to standard, product and warehouse-in are up to the standards.
Method products obtained therefrom of the present invention has good fire line, through detecting, has passed through the authentication of national building materials fire-protection rating B-1 level, and environmental protection fully is pollution-free, also through environmental certification, can directly be used for indoor.Have good sound absorption and extinction effect, feel is soft.
The specific embodiment
Below in conjunction with specific embodiment the present invention is described further.
Embodiment 1
The manufacturing approach of a kind of flocking stainless steel materials of the present invention comprises the steps:
The preliminary treatment of plate face: at first use the plate face clean, without be coated with oil processing, thickness is 0.5mm; Width is to get into the surface treating machine platform after stainless steel materials (steel band) uncoiling of 1000mm to carry out the plate face preliminary treatment of coated board face inorganic agent; The RC300 passivator that the plate face inorganic agent that applies is produced for ippon company; The single face coating speed of surface conditioning agent is 12m/min, and the single face coated weight is 0.6g/m
2, the surface conditioning agent temperature is 21 ℃, and plate face inorganic agent applies back entering drying baker and dries, and temperature is 56 ℃ during oven dry, and drying time is 10 seconds;
Adhesive coating program: after the stainless steel materials preliminary treatment is accomplished; Get into adhesive coating program; The high temperature solidify water acrylate adhesive is coated on pretreated stainless steel materials; The coating speed of high temperature solidify water acrylate adhesive is 12m/min, and the single face coating weight of high temperature solidify water acrylate adhesive is 90g/m
2, the adhesive temperature is 23 ℃ during coating;
The electrostatic spinning program: after the adhesive coating program, stainless steel materials gets into the flocking of electrostatic spinning program, and the flocking machine model is 1500-4, Wuxi distance of travel of roc flocking machinery Manufacturing Co., Ltd of manufacturer.During electrostatic spinning, selecting fine hair for use is nylon 66 fine hair, and the voltage of flocking machinery is 80KV, and the electric current of flocking machinery is 30MA, and the flocking gross weight is 80g/m
2
Drying program: after the electrostatic spinning program; The flocking stainless steel materials gets into drying oven and carries out the drying program dried, and adhesive is dried, and lets fine hair be combined as a whole through adhesive and stainless steel materials; The temperature of drying oven is controlled at 110 ℃, is controlled at 3min drying time;
The check warehouse-in: behind the drying program, the flocking stainless steel materials is tested according to standard, product and warehouse-in are up to the standards.
The product that present embodiment obtains has good fire line, through detecting, has passed through the authentication of national building materials fire-protection rating B-1 level, and environmental protection fully is pollution-free, also passes through environmental certification.
Embodiment 2
The manufacturing approach of a kind of flocking stainless steel materials of the present invention comprises the steps:
Plate face preliminary treatment: at first that the plate face is clean, be 0.6mm without the thickness that is coated with oil processing; Width is to get into the surface treating machine platform after the stainless steel materials uncoiling of 1000mm to carry out the plate face preliminary treatment of coated board face inorganic agent; The RC300 passivator that the plate face inorganic agent that applies is produced for ippon company; The single face coating speed of surface conditioning agent is 15m/min, and the single face coated weight is 0.7g/m
2, the surface conditioning agent temperature is 23 ℃, and plate face inorganic agent applies back entering drying baker and dries, and bake out temperature is 58 ℃, and drying time is 8 seconds.
Adhesive coating program: after the stainless steel materials preliminary treatment is accomplished; Get into adhesive coating program; The high temperature solidify water acrylate adhesive is coated on pretreated stainless steel materials; The coating speed 15m/min of high temperature solidify water acrylate adhesive, the single face coating weight of high temperature solidify water acrylate adhesive is 100g/m
2, the temperature of high temperature solidify water acrylate adhesive is 24 ℃ during coating.
The electrostatic spinning program: the stainless steel materials after the adhesive coating is accomplished gets in the flocking machine and carries out the flocking of electrostatic spinning program, and the flocking machine model is 1500-4, Wuxi distance of travel of roc flocking machinery Manufacturing Co., Ltd of manufacturer.Selecting fine hair during electrostatic spinning for use is nylon 66 fine hair, and the voltage of flocking machinery is 90KV, and the electric current of flocking machinery is 50MA, and the fine hair amount is 90g/m
2
Drying program: after the electrostatic spinning program; The flocking stainless steel materials gets into drying oven and carries out the drying program dried, and adhesive is dried, and lets fine hair be combined as a whole through adhesive and stainless steel materials; Kiln temperatures is controlled to be 140 ℃, and drying time is 1.7min.
The check warehouse-in: behind the drying program, the flocking stainless steel materials is tested according to standard, product and warehouse-in are up to the standards.
The product that present embodiment obtains has good fire line, through detecting, has passed through the authentication of national building materials fire-protection rating B-1 level, and environmental protection fully is pollution-free, also passes through environmental certification.
Embodiment 3
The manufacturing approach of a kind of flocking stainless steel materials of the present invention comprises the steps:
Plate face preliminary treatment: at first that the plate face is clean, be 0.7mm without the thickness that is coated with oil processing; Width is to get into the surface treating machine platform after the stainless steel materials uncoiling of 1000mm to carry out the plate face preliminary treatment of coated board face inorganic agent; The RC300 passivator that the plate face inorganic agent that applies is produced for ippon company; The single face coating speed of surface conditioning agent is 14m/min, and the single face coated weight is 0.8g/m
2, the surface conditioning agent temperature is 25 ℃, and plate face inorganic agent applies back entering drying baker and dries, and bake out temperature is 60 ℃, and drying time is 6 seconds.
Adhesive coating program: after the stainless steel materials preliminary treatment is accomplished; Get into adhesive coating program; The high temperature solidify water acrylate adhesive is coated on pretreated stainless steel materials; The coating speed 14m/min of high temperature solidify water acrylate adhesive, the coating weight of high temperature solidify water acrylate adhesive is 80g/m
2, the temperature of high temperature solidify water acrylate adhesive is 25 ℃ during coating.
The electrostatic spinning program: the stainless steel materials after the adhesive coating is accomplished gets in the flocking machine and carries out the flocking of electrostatic spinning program, and the flocking machine model is 1500-4, Wuxi distance of travel of roc flocking machinery Manufacturing Co., Ltd of manufacturer.Selecting fine hair during electrostatic spinning for use is nylon 66 fine hair, and the voltage of flocking machinery is 95KV, and the electric current of flocking machinery is 60MA, and the fine hair amount is 60g/m
2
Drying program: after the electrostatic spinning program; The flocking stainless steel materials gets into the drying program dried, and adhesive is dried, and lets fine hair be combined as a whole through adhesive and stainless steel materials; Kiln temperatures is 130 ℃ during drying program, and drying time is 2.8min.
The check warehouse-in: behind the drying program, the flocking stainless steel materials is tested according to standard, product and warehouse-in are up to the standards.
The product that present embodiment obtains has good fire line, through detecting, has passed through the authentication of national building materials fire-protection rating B-1 level, and environmental protection fully is pollution-free, also passes through environmental certification.
Claims (2)
1. the manufacturing approach of a flocking stainless steel materials comprises the steps:
(1), material is selected: selecting thickness for use is 0.18~1.2mm, and width is the stainless steel materials of 800~1250mm;
(2), plate face preliminary treatment: the plate face is clean, send into the coating board without the stainless steel materials that is coated with oil processing; With plate face inorganic agent stainless steel materials is applied preliminary treatment; The single face coating speed of plate face inorganic agent is: 12~15m/min, the single face coated weight is: 0.6~0.8g/m
2, plate face inorganic agent temperature is 21~25 ℃ during coating:
(3), oven dry is handled: stainless steel materials gets into drying baker and dries after plate face inorganic agent applies, oven temperature is 56~60 ℃, and drying time is controlled at 6~10s;
(4), adhesive coating program: after the stainless steel materials preliminary treatment is accomplished; Get into adhesive coating program; The curable water-borne acrylate adhesive is coated on pretreated stainless steel materials; The coating speed of curable water-borne acrylate adhesive is 12~15m/min, and the single face coating weight is 80~100g/m
2, the control temperature of curable water-borne acrylate adhesive is 23~25 ℃ during coating;
(5), electrostatic spinning program: the stainless steel materials after the adhesive coating is accomplished gets in the flocking machine and carries out the flocking of electrostatic spinning program; The flocking machine operating voltage is arranged on 80~95KV during electrostatic spinning; The operating current of flocking machine is arranged on 30~60MA, and the flocking amount is controlled at 60~80g/m
2
(6), dried: the flocking stainless steel materials after the electrostatic spinning program gets into drying oven and carries out dried; Fine hair is combined as a whole through adhesive and stainless steel materials; The temperature of drying oven is controlled at 110~140 ℃, is controlled at 1.7~3min drying time;
(7), check warehouse-in: after the dried, the flocking stainless steel materials is tested, warehouse-in is up to the standards.
2. the manufacturing approach of a kind of flocking stainless steel materials as claimed in claim 1 is characterized in that: said electrostatic spinning fine hair is nylon 66 fine hair.
Priority Applications (1)
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CN 201010230695 CN101912838B (en) | 2010-07-15 | 2010-07-15 | Method for manufacturing fiber coated stainless steel sheets |
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CN 201010230695 CN101912838B (en) | 2010-07-15 | 2010-07-15 | Method for manufacturing fiber coated stainless steel sheets |
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CN101912838B true CN101912838B (en) | 2012-05-02 |
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Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104759398A (en) * | 2014-01-07 | 2015-07-08 | 无锡新大中薄板有限公司 | Method for manufacturing flocking cold-rolled coating pattern-blowing plate for ocean engineering |
CN104757857B (en) * | 2014-01-07 | 2016-05-04 | 无锡新大中薄板有限公司 | Be used for the manufacture method of the flocked carpet of ocean engineering |
CN104760398A (en) * | 2014-01-07 | 2015-07-08 | 无锡新大中薄板有限公司 | Manufacturing method of flocking stainless steel coating pattern-blowing plate for marine engineering |
CN104174568B (en) * | 2014-07-24 | 2016-08-17 | 南京航空航天大学 | The preparation method of flocking titanium alloy plate |
CN104278793A (en) * | 2014-09-28 | 2015-01-14 | 安徽易奇软件科技有限公司 | Flocked magnesium alloy panel and preparation method thereof |
CN104858113B (en) * | 2015-05-18 | 2019-06-18 | 曹国华 | The flocking method of punching stretch web plate |
CN105729980B (en) * | 2016-02-29 | 2017-09-22 | 乔冠 | A kind of flocking method of sauna house heating steel sheet |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1070850A (en) * | 1992-09-03 | 1993-04-14 | 刘福元 | Normal temperature electrostatic flocking method and equipment |
CN1106717A (en) * | 1994-09-21 | 1995-08-16 | 牛振东 | Process for preparation of multi-colour electrostatic flocking serial products |
CN1134366A (en) * | 1995-04-26 | 1996-10-30 | 王永臣 | Flocked decorative board and its manufacturing method |
CN2471432Y (en) * | 2001-04-18 | 2002-01-16 | 南通工学院 | Electrostatic flocked sheets on metal surface |
CN101099963A (en) * | 2007-07-19 | 2008-01-09 | 王兆进 | Glass flocking method |
-
2010
- 2010-07-15 CN CN 201010230695 patent/CN101912838B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1070850A (en) * | 1992-09-03 | 1993-04-14 | 刘福元 | Normal temperature electrostatic flocking method and equipment |
CN1106717A (en) * | 1994-09-21 | 1995-08-16 | 牛振东 | Process for preparation of multi-colour electrostatic flocking serial products |
CN1134366A (en) * | 1995-04-26 | 1996-10-30 | 王永臣 | Flocked decorative board and its manufacturing method |
CN2471432Y (en) * | 2001-04-18 | 2002-01-16 | 南通工学院 | Electrostatic flocked sheets on metal surface |
CN101099963A (en) * | 2007-07-19 | 2008-01-09 | 王兆进 | Glass flocking method |
Non-Patent Citations (1)
Title |
---|
秦姹芳.活性炭纤维静电植绒工艺研究.《西安工程大学学报》.2010,第24卷(第1期), * |
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