CN101906680B - Electrostatic type crosrol web cleaner for carding machine - Google Patents

Electrostatic type crosrol web cleaner for carding machine Download PDF

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Publication number
CN101906680B
CN101906680B CN2010102556911A CN201010255691A CN101906680B CN 101906680 B CN101906680 B CN 101906680B CN 2010102556911 A CN2010102556911 A CN 2010102556911A CN 201010255691 A CN201010255691 A CN 201010255691A CN 101906680 B CN101906680 B CN 101906680B
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China
Prior art keywords
web cleaner
carding machine
electrostatic
electrostatic type
static board
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Expired - Fee Related
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CN2010102556911A
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Chinese (zh)
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CN101906680A (en
Inventor
孙鹏子
曹继鹏
韩贤国
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Eastern Liaoning University
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孙鹏子
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Priority to CN2010102556911A priority Critical patent/CN101906680B/en
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Publication of CN101906680B publication Critical patent/CN101906680B/en
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Abstract

The invention provides an electrostatic type crosol web cleaner for a carding machine, relating to the technical filed of textile, taking gauge adjustment of electrostatic plates and voltage adjustment as the key technology, and providing the installation form and the use effect of the electrostatic type crosol web cleaner for the carding machine. In the invention, a guide plate type crosrol web cleaner with the electrostatic plate is loaded at the position of a front knife plate of the carding machine; under the normal production condition, the different gauges between the electrostatic plate and cylinder as well as the different voltages are adjusted to influence the quality of a carded sliver; a Uster AFIS filament tester is used for carrying out quality testing on the carded sliver produced under the condition of the different gauges of the static electric plates and the voltages, a statistical analysis technique is used for analyzing the testing result which shows that under the condition of the appropriate dereferencing of the voltages and the gauges of the static electric plates, when the electrostatic type crosol web cleaner for the carding machine is loaded to the position of the front knife plate of the carding machine, the quality of the carded sliver can be improved. In the process of utilization, the loaded electrostatic plates have simple structure and small change on the traditional crosol web cleaner form, are convenient to manufacture and install and are favor of wide application and dissemination.

Description

Electrostatic type crosrol web cleaner for carding machine
Technical field
Patent electrostatic type crosrol web cleaner for carding machine of the present invention relates to field of textile machinery; Be particularly related to the textile technology field of carding machine; Relate in particular to the carding machine textile technology field that installs electrostatic type crosrol web cleaner additional.
Background technology
Nineteen eighty-three, on the ITMA83 that Milan, ITA is held, preceding crosrol web cleaner is installed first additional in German special taro Ci Le company on the DK715 carding machine.Because crosrol web cleaner is playing crucial effect really aspect despumation and the short flannel; Thereby thenceforth so far; The use crosrol web cleaner just becomes the trend of whole world high-production card and improving old machine, and crosrol web cleaner also has the trend that increases gradually.
Mainly concentrated on the result of use of crosrol web cleaner about the research of crosrol web cleaner in the past; Crosrol web cleaner multi-form, air quantity is big or small, air draught form and related process parameters of choice be to the aspects such as influence of card sliver quality, and is and also rare about the research document of electrostatic type crosrol web cleaner.Patent of the present invention is in fully investigation, research, analyzes, sums up on the basis of above-mentioned known technology and present situation; Designed a guide-plate type crosrol web cleaner (abbreviating electrostatic type crosrol web cleaner as) that has static board; And being installed at the shroud upper panel place of carding machine, its structure is different with the former studies document, is key technology with " the tunable electrostatic plate spaces and the voltage dual factors "; Overcome and solved many drawbacks such as the deficiency that exists in known technology and the present situation, defective; Under voltage and the suitable condition of value of spacing, can improve the quality of the carded sliver, improved the effect of crosrol web cleaner impurities removal with row's short flannel.
Summary of the invention
The purpose of patent of the present invention be with " regulating static board spaces and voltage; so improve card sliver quality " be key technology; The making form of autonomous Design static board; Its structure is to be embedded in the bakelite by copper coin, and copper coin obtains adjustable high-pressure electrostatic through linking to each other with HV generator, two ends and cylinder bend insulating mounting.Shroud upper panel place at carding machine installs electrostatic type crosrol web cleaner additional, and under normal production conditions, adjusting static board difference is spaced, the different electric compacting shows the influence to the quality of the carded sliver.
The purpose that reaches through patent of the present invention is: " electrostatic type crosrol web cleaner for carding machine " is provided; Designed a guide-plate type crosrol web cleaner that has static board; And it is installed in the shroud upper panel place of carding machine; Overcome and solved many drawbacks such as the deficiency that exists in known technology and the present situation, defective,, improve the quality of the carded sliver through regulating spacing and voltage of static board in the electrostatic type crosrol web cleaner for carding machine; The static board that in use installs additional is simple in structure, to traditional crosrol web cleaner form change less, easy to assembly, be convenient to fabrication and installation, help wide popularization and application.
For realizing above-mentioned purpose, the technical scheme that patent of the present invention provides is:
A kind of novel electrostatic type crosrol web cleaner for carding machine; Be installed in the shroud upper panel place of carding machine; Mainly be made up of static board (1), guide plate (2), mote knife (4) and dust exhaust apparatus, it is characterized in that: static board (1) is to be embedded in the bakelite through copper coin, and copper coin links to each other with HV generator and obtains adjustable high-pressure electrostatic; Two ends and cylinder (5) bend insulating mounting; The place ahead that guide plate (2) is arranged in static board (1) links to each other with suction cover (3), and mote knife (4) is arranged in the place ahead of inhaling cover (3), and static board (1), guide plate (2), suction are covered (3), mote knife (4) and kept necessarily spacing linking to each other with cylinder (5) respectively.
Because copper coin links to each other with HV generator; And for it adjustable high-pressure electrostatic is provided by electrostatic generator; Static board (1) and cylinder (5) bend insulating mounting; Between copper coin and cylinder (5), electrostatic field be can form, the absorption of short flannel in the fibre stream and impurity crosrol web cleaner despumation and short flannel strengthened through static.In carding process; Impurity in the fibre stream and short flannel receive the suction-operated of static; In process, can reach further come-up, under the effect of mote knife (4), get rid of through inhaling cover then by dust exhaust apparatus through guide plate (2); Under voltage and static board space the suitable condition of value, the quality of the carded sliver is improved.
Described electrostatic type crosrol web cleaner for carding machine; Under static board and cylinder spaced situation for 1mm, comprehensive short flannel, cotton knot and three types of indexs of impurity can draw, and were better with card sliver quality under the 1500V voltage; Compare with making alive not, three types of indexs all have decline in various degree.
Described electrostatic type crosrol web cleaner for carding machine, under spacing for the 2mm situation, comprehensively carded sliver each item index is seen, and is better relatively with card sliver quality under 500V and the 3500V voltage, but the impurity content index does not improve.
Described electrostatic type crosrol web cleaner for carding machine; Under spacing for the 3mm situation; Carded sliver impurity content decreased when voltage was 1000V, when voltage is 2500V in the carded sliver cotton knot content decrease, but it is bad each index of the carded sliver to be improved effect under the 3mm scheme generally.
Described electrostatic type crosrol web cleaner for carding machine, battery lead plate space remarkable to carded sliver radical short fiber content and the influence of trifle in the world index, and be significantly approaching to the influence of band mote cotton knot content.
Owing to adopted the technical scheme that patent of the present invention provided; Because patent electrostatic type crosrol web cleaner for carding machine of the present invention is installed at the shroud upper panel place of carding machine, under voltage and static board space the suitable condition of value, the quality of the carded sliver is improved; Make patent of the present invention compare with technique known; Obtained to install electrostatic type crosrol web cleaner additional to improving the positive impact that card sliver quality produces at the shroud upper panel place of carding machine; Overcome and solved many deficiencies, defective and the drawback that exists in the existing known technology; Its card sliver quality is improved greatly, and impurity content reduces; The static board that in use installs additional is simple in structure, to traditional crosrol web cleaner form change less, be convenient to make and install, help wide popularization and application.
Description of drawings: Figure of description is the structural representation of one of mode of patent practical implementation of the present invention; The electrostatic type crosrol web cleaner of promptly being made up of static board+guide plate+mote knife and air intake device etc. is installed at the sketch map at carding machine shroud upper panel place; With this figure is example; Also can produce two versions, static board+three versions of different length guide plate+mote knife order, the securing cover plate+static board+versions such as guide plate+mote knife of guide plate+static board+mote knife order, by this can produce that concrete mode implements two, three ....Deng, simultaneously, also can electrostatic type crosrol web cleaner that form structure fabrication by difference be installed in carding machine rear cowl place, derive the N...... of more embodiment etc.Existing just can embody patent of the present invention with this figure more all sidedly.Label among the figure: 1, static board 2, guide plate 3, suction cover 4, mote knife 5, cylinder
The specific embodiment
The specific embodiment one: shown in accompanying drawing, a kind of electrostatic type crosrol web cleaner for carding machine comprises static board 1, guide plate 2, inhales formations such as cover 3 and mote knife 4.
Said electrostatic type crosrol web cleaner for carding machine; Utilize the electrostatic field that forms between static board and cylinder that fiber in the cotton stream and impurity etc. are produced polarization, owing to long fiber is gripped by more cylinder pin tooth easily, under the suction air volume appropriate condition; Can staple fibre in the cotton stream and impurity etc. more effectively be removed; And then the effect of raising crosrol web cleaner despumation and short flannel, further improve card sliver quality, for follow-up raising yarn qualities lays the first stone.
The specific embodiment two: two versions of guide plate+static board+mote knife order; Different according to combing raw material, technology and output etc.; The dielectric constant that is in the fibre stream in the electrostatic field will change; Therein stressed of fiber and impurity also changes thereupon, and will adjust the position of guide plate or the length of guide plate this moment, so that staple fibre in the cotton stream and impurity etc. are after the effect that receives electrostatic field; In doing come-up type motion process forward,, avoid falling back in the fibre stream again more just by under the mote knife retaining and remove.
The specific embodiment three: three versions of mote knife+guide plate+static board order, the change principle of this kind mode is similar to the introduction in the embodiment two, and this is slightly.
The specific embodiment four: securing cover plate+static board+versions such as guide plate+mote knife; Through (by the fibre stream direction of advance) installs securing cover plate additional and increase the carding capacity to fiber at the static board rear; Spacing of securing cover plate and cylinder is smaller with respect to spacing of static board and cylinder; In the fibre stream motion process, also have an expansion process, utilize the effect stack of electrostatic field simultaneously, come more effectively to get rid of impurity and short flannel etc. in the fibre stream.
After patent working of the present invention finishes, carried out the test of examination property,, obtained the expection good result through certification test.
The above is merely the preferable embodiment of patent of the present invention, is not that patent of the present invention is done any pro forma restriction; The those of ordinary skill of all industry, all to specifications shown in the accompanying drawing and the above, the embodiment of the present invention patent; But, allly be familiar with the professional and technical personnel, in not breaking away from patented technology scheme scope of the present invention, the technology contents that is disclosed more than capable of using, and make a little change, modify the equivalent variations with differentiation, be the equivalent embodiment of patent of the present invention; Simultaneously, the change of any equivalent variations that all essence technology according to patent of the present invention have been done above embodiment, revise with differentiation etc., all belong in the technical scheme scope of patent of the present invention.

Claims (4)

1. electrostatic type crosrol web cleaner that is installed at carding machine shroud upper panel place; Mainly covering (3), mote knife (4), cylinder (5) and dust exhaust apparatus and copper coin and HV generator by static board (1), guide plate (2), suction forms; It is characterized in that: static board (1) is to be embedded in the bakelite through copper coin; Copper coin links to each other with HV generator and obtains adjustable high-pressure electrostatic, static board two ends and cylinder (5) bend insulating mounting, and the rear that guide plate (2) is arranged in static board (1) links to each other with suction cover (3); Mote knife (4) is arranged in the rear of inhaling cover (3), and guide plate (2), suction cover (3), mote knife (4) all are connected with cylinder (5); Adjustable, static board of static board voltage and cylinder spacer are adjustable in the electrostatic type crosrol web cleaner, and the scope of spacing feasible between static board and cylinder is 1-3mm.
2. the electrostatic type crosrol web cleaner that is installed at carding machine shroud upper panel place according to claim 1 is characterized in that: said electrostatic type crosrol web cleaner, under spacing for the 1mm situation, static board (1) voltage is 1500V.
3. the electrostatic type crosrol web cleaner that is installed at carding machine shroud upper panel place according to claim 1 is characterized in that: said electrostatic type crosrol web cleaner, under spacing for the 2mm situation, static board (1) voltage is 500V or 3500V.
4. the electrostatic type crosrol web cleaner that is installed at carding machine shroud upper panel place according to claim 1 is characterized in that: said electrostatic type crosrol web cleaner, under spacing for the 3mm situation, static board (1) voltage is 1000V or 2500V.
CN2010102556911A 2010-08-18 2010-08-18 Electrostatic type crosrol web cleaner for carding machine Expired - Fee Related CN101906680B (en)

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CN2010102556911A CN101906680B (en) 2010-08-18 2010-08-18 Electrostatic type crosrol web cleaner for carding machine

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Application Number Priority Date Filing Date Title
CN2010102556911A CN101906680B (en) 2010-08-18 2010-08-18 Electrostatic type crosrol web cleaner for carding machine

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CN101906680B true CN101906680B (en) 2012-06-06

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Families Citing this family (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH704983A1 (en) * 2011-05-20 2012-11-30 Rieter Ag Maschf Apparatus and method for separating dirt and short fibers of a fibrous material.
CN102505200A (en) * 2011-11-01 2012-06-20 常熟新诚鑫织造有限公司 Edge cotton processing device of carding machine
CN102747460A (en) * 2012-07-31 2012-10-24 孙鹏子 Six-region carding type carding machine
CN102776604B (en) * 2012-08-13 2014-12-10 盐城金大纺织机械制造有限公司 Electrostatic roller cleaning device for carding machine
CN103352278B (en) * 2013-07-08 2016-07-06 金轮针布(江苏)有限公司 A kind of crosrol web cleaner
CN103541053A (en) * 2013-10-30 2014-01-29 绍兴县庄洁无纺材料有限公司 On line impurity removing device for doffer card clothing of carding machine
CN103741276B (en) * 2014-01-26 2017-02-08 河北宇腾羊绒制品有限公司 Cashmere carding device
CN104775193B (en) * 2015-04-28 2017-04-12 宁波市东盛纺织有限公司 High-efficiency cotton carding machine
CN104790072B (en) * 2015-04-28 2017-01-04 宁波市东盛纺织有限公司 A kind of efficiently carding machine
CN105063814A (en) * 2015-08-12 2015-11-18 孙琴利 Dust sucking device for cotton carding machine
CN105970364B (en) * 2016-06-30 2019-01-01 新疆天山纺织服装有限公司 Cashmere card trigonum air intake device
CN106868642B (en) * 2016-12-28 2019-02-15 铜陵龙嘉机电有限公司 The carding machine of good impurity removing effect
CN107460564A (en) * 2017-10-12 2017-12-12 辽东学院 A kind of isobaric crosrol web cleaner
CN115055495B (en) * 2022-06-16 2024-05-07 嘉兴市利富通新材料科技有限公司 Environment-friendly recycling device for waste copper recovery

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US3341008A (en) * 1964-06-12 1967-09-12 Jr Mayer Mayer Fiber fractionating apparatus
US3346110A (en) * 1965-10-22 1967-10-10 Jr Joseph J Lafranca Fiber fractionating apparatus and process
CN101445975A (en) * 2008-09-09 2009-06-03 施越浩 Arch pre-carding device
CN201250301Y (en) * 2008-09-10 2009-06-03 浙江锦峰纺织机械有限公司 Web purifier with an adjustable suction port

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Owner name: EASTERN LIAONING UNIVERSITY

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Effective date: 20140108

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Effective date of registration: 20140108

Address after: 118001 Liaoning province Dandong City Zhen'an District Linjiang Backstreet No. 116

Patentee after: Eastern Liaoning University

Address before: Lu culture bullions District 118003 Liaoning province Dandong City No. 325

Patentee before: Sun Pengzi

CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20120606

Termination date: 20200818

CF01 Termination of patent right due to non-payment of annual fee