CN101906680A - Electrostatic type crosrol web cleaner for carding machine - Google Patents
Electrostatic type crosrol web cleaner for carding machine Download PDFInfo
- Publication number
- CN101906680A CN101906680A CN 201010255691 CN201010255691A CN101906680A CN 101906680 A CN101906680 A CN 101906680A CN 201010255691 CN201010255691 CN 201010255691 CN 201010255691 A CN201010255691 A CN 201010255691A CN 101906680 A CN101906680 A CN 101906680A
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- China
- Prior art keywords
- carding machine
- web cleaner
- electrostatic
- electrostatic type
- crosrol web
- Prior art date
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- 238000009960 carding Methods 0.000 title claims abstract description 39
- 230000003068 static effect Effects 0.000 claims abstract description 39
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 9
- 229910052802 copper Inorganic materials 0.000 claims description 9
- 239000010949 copper Substances 0.000 claims description 9
- 229920001342 Bakelite® Polymers 0.000 claims description 3
- 239000004637 bakelite Substances 0.000 claims description 3
- 239000000428 dust Substances 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 abstract description 14
- 238000000034 method Methods 0.000 abstract description 9
- 230000000694 effects Effects 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000001976 improved effect Effects 0.000 abstract description 5
- 239000004753 textile Substances 0.000 abstract description 4
- 238000012360 testing method Methods 0.000 abstract description 3
- 238000009434 installation Methods 0.000 abstract description 2
- 238000012372 quality testing Methods 0.000 abstract 1
- 238000007619 statistical method Methods 0.000 abstract 1
- 239000000835 fiber Substances 0.000 description 14
- 239000012535 impurity Substances 0.000 description 12
- 229920000742 Cotton Polymers 0.000 description 6
- 230000005686 electrostatic field Effects 0.000 description 5
- 230000007812 deficiency Effects 0.000 description 3
- 230000002950 deficient Effects 0.000 description 3
- 238000011160 research Methods 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 230000004069 differentiation Effects 0.000 description 2
- 244000205754 Colocasia esculenta Species 0.000 description 1
- 235000006481 Colocasia esculenta Nutrition 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000005755 formation reaction Methods 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 230000010287 polarization Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
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Abstract
The invention provides an electrostatic type crosol web cleaner for a carding machine, relating to the technical filed of textile, taking gauge adjustment of electrostatic plates and voltage adjustment as the key technology, and providing the installation form and the use effect of the electrostatic type crosol web cleaner for the carding machine. In the invention, a guide plate type crosrol web cleaner with the electrostatic plate is loaded at the position of a front knife plate of the carding machine; under the normal production condition, the different gauges between the electrostatic plate and cylinder as well as the different voltages are adjusted to influence the quality of a carded sliver; a Uster AFIS filament tester is used for carrying out quality testing on the carded sliver produced under the condition of the different gauges of the static electric plates and the voltages, a statistical analysis technique is used for analyzing the testing result which shows that under the condition of the appropriate dereferencing of the voltages and the gauges of the static electric plates, when the electrostatic type crosol web cleaner for the carding machine is loaded to the position of the front knife plate of the carding machine, the quality of the carded sliver can be improved. In the process of utilization, the loaded electrostatic plates have simple structure and small change on the traditional crosol web cleaner form, are convenient to manufacture and install and are favor of wide application and dissemination.
Description
Technical field
Patent electrostatic type crosrol web cleaner for carding machine of the present invention relates to field of textile machinery; Be particularly related to the textile technology field of carding machine; Relate in particular to the carding machine textile technology field that installs electrostatic type crosrol web cleaner additional.
Background technology
Nineteen eighty-three, on the ITMA83 that Milan, ITA is held, preceding crosrol web cleaner is installed first additional in German special taro Ci Le company on the DK715 carding machine.Because crosrol web cleaner is playing crucial effect really aspect despumation and the short flannel, thereby thenceforth so far, the use crosrol web cleaner just becomes the trend of whole world high-production card and improving old machine, and crosrol web cleaner also has the trend that increases gradually.
Mainly concentrated on the result of use of crosrol web cleaner about the research of crosrol web cleaner in the past, crosrol web cleaner multi-form, air quantity is big or small, the selection of air draught form and related process parameter is to the aspects such as influence of card sliver quality, and is and also rare about the research document of electrostatic type crosrol web cleaner.Patent of the present invention is in abundant investigation, research, analyze, sum up on the basis of above-mentioned known technology and present situation, designed a guide-plate type crosrol web cleaner (abbreviating electrostatic type crosrol web cleaner as) that has static board, and be installed at the shroud upper panel place of carding machine, its structure is different with the former studies document, with " the tunable electrostatic plate spaces and the voltage dual factors " is key technology, overcome and solved the deficiency that exists in known technology and the present situation, many drawbacks such as defective, under the voltage and the suitable condition of value of spacing, can improve the quality of the carded sliver, improve the effect of crosrol web cleaner impurities removal and row's short flannel.
Summary of the invention
The purpose of patent of the present invention be with " regulating static board spaces and voltage; so improve card sliver quality " be key technology, the making form of autonomous Design static board, its structure is to be embedded in the bakelite by copper coin, copper coin obtains adjustable high-pressure electrostatic by linking to each other with HV generator, two ends and cylinder bend insulating mounting.Shroud upper panel place at carding machine installs electrostatic type crosrol web cleaner additional, and under normal production conditions, adjusting static board difference is spaced, different voltage is realized the influence to the quality of the carded sliver.
The purpose that reaches by patent of the present invention is: " electrostatic type crosrol web cleaner for carding machine " is provided, designed a guide-plate type crosrol web cleaner that has static board, and it is installed in the shroud upper panel place of carding machine, overcome and solved the deficiency that exists in known technology and the present situation, many drawbacks such as defective, by spacing and voltage of static board in the adjusting electrostatic type crosrol web cleaner for carding machine, improve the quality of the carded sliver, the static board that in use installs additional is simple in structure, change less to traditional crosrol web cleaner form, easy to assembly, be convenient to fabrication and installation, help wide popularization and application.
For achieving the above object, the technical scheme that provides of patent of the present invention is:
A kind of novel electrostatic type crosrol web cleaner for carding machine, be installed in the shroud upper panel place of carding machine, mainly by static board (1), guide plate (2), mote knife (4) and dust exhaust apparatus are formed, it is characterized in that: static board (1) is to be embedded in the bakelite by copper coin, copper coin links to each other with HV generator and obtains adjustable high-pressure electrostatic, two ends and cylinder (5) bend insulating mounting, the place ahead that guide plate (2) is arranged in static board (1) links to each other with suction cover (3), mote knife (4) is arranged in the place ahead of inhaling cover (3), static board (1), guide plate (2), inhale cover (3), mote knife (4) keeps necessarily spacing linking to each other with cylinder (5) respectively.
Because copper coin links to each other with HV generator, and provide adjustable high-pressure electrostatic for it by electrostatic generator, static board (1) and cylinder (5) bend insulating mounting, between copper coin and cylinder (5), electrostatic field be can form, the absorption of short flannel in the fibre stream and impurity crosrol web cleaner despumation and short flannel strengthened by static.In carding process, impurity in the fibre stream and short flannel are subjected to the suction-operated of static, in process, can reach further come-up through guide plate (2), then under the effect of mote knife (4), get rid of by inhaling cover by dust exhaust apparatus, under voltage and static board space the suitable condition of value, the quality of the carded sliver is improved.
Described electrostatic type crosrol web cleaner for carding machine, under static board and cylinder spaced situation for 1mm, comprehensive short flannel, cotton knot and impurity three class indexs can draw, and were better with card sliver quality under the 1500V voltage, compare with making alive not, three class indexs all have decline in various degree.
Described electrostatic type crosrol web cleaner for carding machine, under spacing for the 2mm situation, comprehensively the every index of the carded sliver is seen, and is relative better with card sliver quality under the 3500V voltage with 500V, but the impurity content index does not improve.
Described electrostatic type crosrol web cleaner for carding machine, under spacing for the 3mm situation, carded sliver impurity content decreased when voltage was 1000V, when voltage is 2500V in the carded sliver cotton knot content decrease, but it is bad each index of the carded sliver to be improved effect under the 3mm scheme generally.
Described electrostatic type crosrol web cleaner for carding machine, battery lead plate space remarkable to carded sliver radical short fiber content and the influence of trifle in the world index, and be significantly approaching to the influence of band mote cotton knot content.
Owing to adopted the technical scheme that patent of the present invention provided; Because patent electrostatic type crosrol web cleaner for carding machine of the present invention is installed at the shroud upper panel place of carding machine, under voltage and static board space the suitable condition of value, the quality of the carded sliver is improved; Make patent of the present invention compare with technique known, obtained to install electrostatic type crosrol web cleaner additional to improving the positive impact that card sliver quality produces at the shroud upper panel place of carding machine, overcome and solved many deficiencies, defective and the drawback that exists in the existing known technology, its card sliver quality is improved greatly, and impurity content reduces; The static board that in use installs additional is simple in structure, to traditional crosrol web cleaner form change less, be convenient to make and install, help wide popularization and application.
Description of drawings: Figure of description is the structural representation of one of concrete mode of implementing of patent of the present invention; Promptly the electrostatic type crosrol web cleaner of being made up of static board+guide plate+mote knife and air intake device etc. is installed at the schematic diagram at carding machine shroud upper panel place; With this figure is example, also can produce two versions, static board+three versions of different length guide plate+mote knife order, the securing cover plate+static board+versions such as guide plate+mote knife of guide plate+static board+mote knife order, by this can produce that concrete mode implements two, three ....Deng, simultaneously, also the electrostatic type crosrol web cleaner of forming structure fabrication by difference can be installed in carding machine rear cowl place, derive the N...... of more embodiment etc.Now only just patent of the present invention can be embodied more all sidedly with this figure.Label among the figure: 1, static board 2, guide plate 3, suction cover 4, mote knife 5, cylinder
The specific embodiment
The specific embodiment one: as shown in drawings, a kind of electrostatic type crosrol web cleaner for carding machine comprises static board 1, guide plate 2, inhales formations such as cover 3 and mote knife 4.
Described electrostatic type crosrol web cleaner for carding machine, utilize the electrostatic field that forms between static board and cylinder that fiber in the cotton stream and impurity etc. are produced polarization, because long fiber is gripped by more cylinder pin tooth easily, under the suction air volume appropriate condition, staple fibre in the cotton stream and impurity etc. more effectively can be removed, and then the effect of raising crosrol web cleaner despumation and short flannel, further improve card sliver quality, for follow-up raising yarn qualities lays the first stone.
The specific embodiment two: two versions of guide plate+static board+mote knife order, different according to combing raw material, technology and output etc., the dielectric constant that is in the fibre stream in the electrostatic field will change, therein stressed of fiber and impurity also changes thereupon, will adjust the position of guide plate or the length of guide plate this moment, so that staple fibre in the cotton stream and impurity etc. are after the effect that is subjected to electrostatic field, in doing come-up type motion process forward,, avoid falling back in the fibre stream again more just by under the mote knife retaining and remove.
The specific embodiment three: three versions of mote knife+guide plate+static board order, the change principle of this kind mode is similar to the introduction in the embodiment two, and this is slightly.
The specific embodiment four: securing cover plate+static board+versions such as guide plate+mote knife, by (by the fibre stream direction of advance) installs securing cover plate additional and increase carding capacity to fiber at the static board rear, spacing of securing cover plate and cylinder is smaller with respect to spacing of static board and cylinder, in the fibre stream motion process, also has an expansion process, utilize the effect stack of electrostatic field simultaneously, come impurity in more effective eliminating fibre stream and short flannel etc.
After patent working of the present invention finishes, carried out the examination test,, obtained the expection good result through certification test.
The above only is the preferable embodiment of patent of the present invention, is not that patent of the present invention is done any pro forma restriction; The those of ordinary skill of all industry, all to specifications shown in the accompanying drawing and the above, implement patent of the present invention; But all those skilled in the art in not breaking away from patented technology scheme scope of the present invention, when can utilizing the above technology contents that discloses, and make a little change, modify the equivalent variations with differentiation, are the equivalent embodiment of patent of the present invention; Simultaneously, the change of any equivalent variations that all essence technology according to patent of the present invention have been done above embodiment, revise with differentiation etc., all belong in the technical scheme scope of patent of the present invention.
Claims (5)
1. electrostatic type crosrol web cleaner that is installed at carding machine shroud upper panel place, mainly by static board (1), guide plate (2), inhale cover (3), mote knife (4), cylinder (5) and dust exhaust apparatus and copper coin and HV generator are formed, it is characterized in that: static board (1) is to be embedded in the bakelite by copper coin, copper coin links to each other with HV generator and obtains adjustable high-pressure electrostatic, two ends and cylinder (5) bend insulating mounting, the rear that guide plate (2) is arranged in static board (1) links to each other with suction cover (3), mote knife (4) is arranged in the rear of inhaling cover (3), guide plate (2), inhale cover (3), mote knife (4) all is connected with cylinder (5).
2. electrostatic type crosrol web cleaner for carding machine according to claim 1 is characterized in that: in the electrostatic type crosrol web cleaner between static board and cylinder the feasible scope of spacing be 1-3mm.
3. electrostatic type crosrol web cleaner for carding machine according to claim 1 is characterized in that: described electrostatic type crosrol web cleaner for carding machine, under spacing for the 1mm situation, static board (1) voltage is 1500V.
4. electrostatic type crosrol web cleaner for carding machine according to claim 1 is characterized in that: described carding machine electrostatic type crosrol web, and under spacing for the 2mm situation, static board (1) voltage 500V and 3500V.
5. electrostatic type crosrol web cleaner for carding machine according to claim 1 is characterized in that: described electrostatic type crosrol web cleaner for carding machine, and under spacing for the 3mm situation, static board (1) voltage 1000V and 2500V.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102556911A CN101906680B (en) | 2010-08-18 | 2010-08-18 | Electrostatic type crosrol web cleaner for carding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102556911A CN101906680B (en) | 2010-08-18 | 2010-08-18 | Electrostatic type crosrol web cleaner for carding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101906680A true CN101906680A (en) | 2010-12-08 |
| CN101906680B CN101906680B (en) | 2012-06-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010102556911A Expired - Fee Related CN101906680B (en) | 2010-08-18 | 2010-08-18 | Electrostatic type crosrol web cleaner for carding machine |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102505200A (en) * | 2011-11-01 | 2012-06-20 | 常熟新诚鑫织造有限公司 | Edge cotton processing device of carding machine |
| CN102747460A (en) * | 2012-07-31 | 2012-10-24 | 孙鹏子 | Six-region carding type carding machine |
| CN102776604A (en) * | 2012-08-13 | 2012-11-14 | 盐城金大纺织机械制造有限公司 | Electrostatic roller cleaning device for carding machine |
| WO2012159219A1 (en) * | 2011-05-20 | 2012-11-29 | Maschinenfabrik Rieter Ag | Device for removing dirt and short fibers from a fibrous material |
| CN103352278A (en) * | 2013-07-08 | 2013-10-16 | 金轮科创股份有限公司 | Cotton web cleaner |
| CN103541053A (en) * | 2013-10-30 | 2014-01-29 | 绍兴县庄洁无纺材料有限公司 | On line impurity removing device for doffer card clothing of carding machine |
| CN103741276A (en) * | 2014-01-26 | 2014-04-23 | 河北尚美羊绒纺织有限公司 | Cashmere carding device |
| CN104775193A (en) * | 2015-04-28 | 2015-07-15 | 宁波市东盛纺织有限公司 | High-efficiency cotton carding machine |
| CN104790072A (en) * | 2015-04-28 | 2015-07-22 | 宁波市东盛纺织有限公司 | Efficient carding machine |
| CN105063814A (en) * | 2015-08-12 | 2015-11-18 | 孙琴利 | Dust sucking device for cotton carding machine |
| CN105970364A (en) * | 2016-06-30 | 2016-09-28 | 新疆天山纺织服装有限公司 | Air suction device for triangular zone of cashmere carding machine |
| CN106868642A (en) * | 2016-12-28 | 2017-06-20 | 铜陵龙嘉机电有限公司 | The carding machine of good impurity removing effect |
| CN107460564A (en) * | 2017-10-12 | 2017-12-12 | 辽东学院 | A kind of isobaric crosrol web cleaner |
| CN115055495A (en) * | 2022-06-16 | 2022-09-16 | 嘉兴市利富通新材料科技有限公司 | Environment-friendly regeneration device for waste copper recovery |
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| US3341008A (en) * | 1964-06-12 | 1967-09-12 | Jr Mayer Mayer | Fiber fractionating apparatus |
| US3346110A (en) * | 1965-10-22 | 1967-10-10 | Jr Joseph J Lafranca | Fiber fractionating apparatus and process |
| CN101445975A (en) * | 2008-09-09 | 2009-06-03 | 施越浩 | Arch pre-carding device |
| CN201250301Y (en) * | 2008-09-10 | 2009-06-03 | 浙江锦峰纺织机械有限公司 | Web purifier with an adjustable suction port |
-
2010
- 2010-08-18 CN CN2010102556911A patent/CN101906680B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3341008A (en) * | 1964-06-12 | 1967-09-12 | Jr Mayer Mayer | Fiber fractionating apparatus |
| US3346110A (en) * | 1965-10-22 | 1967-10-10 | Jr Joseph J Lafranca | Fiber fractionating apparatus and process |
| CN101445975A (en) * | 2008-09-09 | 2009-06-03 | 施越浩 | Arch pre-carding device |
| CN201250301Y (en) * | 2008-09-10 | 2009-06-03 | 浙江锦峰纺织机械有限公司 | Web purifier with an adjustable suction port |
Cited By (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2012159219A1 (en) * | 2011-05-20 | 2012-11-29 | Maschinenfabrik Rieter Ag | Device for removing dirt and short fibers from a fibrous material |
| CN103562448A (en) * | 2011-05-20 | 2014-02-05 | 里特机械公司 | Device for removing dirt and short fibers from a fibrous material |
| CN103562448B (en) * | 2011-05-20 | 2017-07-11 | 里特机械公司 | Equipment for removing dust and chopped fiber from fibrous material |
| CN102505200A (en) * | 2011-11-01 | 2012-06-20 | 常熟新诚鑫织造有限公司 | Edge cotton processing device of carding machine |
| CN102747460A (en) * | 2012-07-31 | 2012-10-24 | 孙鹏子 | Six-region carding type carding machine |
| CN102776604A (en) * | 2012-08-13 | 2012-11-14 | 盐城金大纺织机械制造有限公司 | Electrostatic roller cleaning device for carding machine |
| CN102776604B (en) * | 2012-08-13 | 2014-12-10 | 盐城金大纺织机械制造有限公司 | Electrostatic roller cleaning device for carding machine |
| CN103352278B (en) * | 2013-07-08 | 2016-07-06 | 金轮针布(江苏)有限公司 | A kind of crosrol web cleaner |
| CN103352278A (en) * | 2013-07-08 | 2013-10-16 | 金轮科创股份有限公司 | Cotton web cleaner |
| CN103541053A (en) * | 2013-10-30 | 2014-01-29 | 绍兴县庄洁无纺材料有限公司 | On line impurity removing device for doffer card clothing of carding machine |
| CN103741276A (en) * | 2014-01-26 | 2014-04-23 | 河北尚美羊绒纺织有限公司 | Cashmere carding device |
| CN104790072A (en) * | 2015-04-28 | 2015-07-22 | 宁波市东盛纺织有限公司 | Efficient carding machine |
| CN104775193A (en) * | 2015-04-28 | 2015-07-15 | 宁波市东盛纺织有限公司 | High-efficiency cotton carding machine |
| CN105063814A (en) * | 2015-08-12 | 2015-11-18 | 孙琴利 | Dust sucking device for cotton carding machine |
| CN105970364A (en) * | 2016-06-30 | 2016-09-28 | 新疆天山纺织服装有限公司 | Air suction device for triangular zone of cashmere carding machine |
| CN105970364B (en) * | 2016-06-30 | 2019-01-01 | 新疆天山纺织服装有限公司 | Cashmere card trigonum air intake device |
| CN106868642A (en) * | 2016-12-28 | 2017-06-20 | 铜陵龙嘉机电有限公司 | The carding machine of good impurity removing effect |
| CN107460564A (en) * | 2017-10-12 | 2017-12-12 | 辽东学院 | A kind of isobaric crosrol web cleaner |
| CN115055495A (en) * | 2022-06-16 | 2022-09-16 | 嘉兴市利富通新材料科技有限公司 | Environment-friendly regeneration device for waste copper recovery |
| CN115055495B (en) * | 2022-06-16 | 2024-05-07 | 嘉兴市利富通新材料科技有限公司 | Environment-friendly recycling device for waste copper recovery |
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| CN101906680B (en) | 2012-06-06 |
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