Summary of the invention
The present invention proposes in order to address the above problem, and its purpose is to provide a kind of heat treatment furnace that can improve thermo-efficiency.
With reference to description of drawings heat treatment furnace of the present invention.In addition, the symbol below among the use figure is in order to help to understand the content of invention, not to be limited in the scope of diagramatic content.
According to the present invention, heat treatment furnace possesses body of heater 10, siege 12, air-supply arrangement 14, cylindrical bulkhead 16, shelf 18.Body of heater 10 has the opening 40,42 of band door.The opening 40,42 of band door is used for taking out puts into workpiece 100.Siege 12 is configured in body of heater 10 bottoms.Siege 12 rotates in the horizontal direction.Air-supply arrangement 14 is configured in the inside of body of heater 10 and the top of siege 12.Cylindrical bulkhead 16 is configured between the inside and air-supply arrangement 14 and siege 12 of body of heater 10.Shelf 18 is installed on the siege 12.Shelf 18 is used for the mounting workpiece.Space between air-supply arrangement 14 and the siege 12 is divided into the space 50 of middle body and the space 52 of outer peripheral portion by cylindrical bulkhead 16.The space 50 of middle body constitutes the suction port towards the gas of air-supply arrangement 14.Send into and pass through the space 52 of outer peripheral portion from the wind of air-supply arrangement 14 discharges.Shelf 18 is installed on the siege 12 in the modes in the space 52 that is configured in outer peripheral portion, and is accompanied by the rotation of siege 12 and circles round in the space 52 of outer peripheral portion.Dispose on the position below cylindrical bulkhead 16 wind in the space 52 of outer peripheral portion is directed to guide portion 20 in the space 50 of middle body.On the position of leaning on than cylindrical bulkhead 16, dispose the heating unit 22 that the wind of discharging from air-supply arrangement 14 is heated.Dispose dispenser 24 on the position that ratio shelf 18 in the space 52 of outer peripheral portion leans on, this dispenser 24 is distributed the wind of heating unit 22 heating, so that the part that becomes the heating zone in the space 52 of outer peripheral portion 80 is supplied with than the part that becomes the soaking zone 82 more heat in the space 52 of outer peripheral portion.
The wind directed section 20 of having passed through the space 52 of outer peripheral portion guides to the space 50 of middle body.Air-supply arrangement 14 is from the space 50 suction gases of middle body and to 52 air-supplies of the space of outer peripheral portion.22 pairs of these wind of heating unit heat.Dispenser 24 is distributed the wind of heating unit 22 heating, so that the part 80 that becomes the heating zone is supplied with than part 82 more heat that become the soaking zone.During this time, shelf 18 is accompanied by the rotation of siege 12 and circles round in the space 52 of outer peripheral portion.Thus, via wind the workpiece 100 that is positioned on the shelf 18 is applied heat.In the part 80 that becomes the heating zone, impose on the heat of workpiece 100, more than the heat that in the part 82 that becomes the soaking zone, imposes on workpiece 100.Because more heat after when applying than the temperature that reaches regulation to the low-temperature workpieces 100 after the inside that just enters into body of heater 10, therefore the situation of the shortage of heat that in the part 80 that becomes the heating zone, consumes and becoming situation about in the part 82 of soaking zone workpiece 100 being heated to more than the necessary degree and reduce for temperature rises.Its result, thermo-efficiency uprises.
In addition, above-mentioned dispenser 24 preferably has the first wind supply unit 62 and the second wind supply unit 64.The first wind supply unit 62 is configured in the top of the part 80 that becomes the heating zone.The second wind supply unit 64 is configured in the top of the part 82 that becomes the soaking zone.The feed rate of the wind of the time per unit of the second wind supply unit, 64 to the first wind supply units 62 is few.
Perhaps, the preferred first above-mentioned wind supply unit 62 is tool foraminous parts.In this case, the second wind supply unit 64 is parts port area and that lack than the first wind supply unit 62 with hole and hole.
Perhaps, preferred, above-mentioned dispenser 24 also has parts 66,68, these parts 66,68 in the space 52 of outer peripheral portion, be configured in the band door opening 40,42 above.In this case, configured parts 66,68 above the opening 40,42 of band door, with and the inner peripheral surface of body of heater 10 between form the gap mode be configured.
By forming the gap, in the inner peripheral surface of body of heater 10, on the part that is provided with opening 40,42, form gas curtain.This gas curtain suppresses the intrusion from the outer gas of opening 40,42.Owing to suppress the intrusion of outer gas, so the temperature decline of the door of opening 40,42 when opening and closing tails off.Tail off because temperature descends, so the loss of a heat that switching causes of opening 40,42 tails off.Because thermosteresis tails off, therefore can further improve thermo-efficiency.
As mentioned above, according to heat treatment furnace of the present invention, can improve thermo-efficiency.
Embodiment
Below, with reference to the description of drawings embodiments of the present invention.In the following description, to the additional prosign of same parts.Its title and function are also identical.Therefore, do not repeat it is elaborated.
With reference to Fig. 1 and Fig. 2, the structure of the heat treatment furnace of present embodiment is described.The heat treatment furnace of present embodiment possesses body of heater 10, siege 12, air-supply arrangement 14, cylindrical bulkhead 16, shelf 18, guide portion 20, heating unit 22, dispenser 24, sucks switchboard 26, sand is removed plate 28.
Body of heater 10 has inlet opening 40 and exit opening 42.Inlet opening 40 and exit opening 42 are separately installed with door.Which floor the quantity of described door is provided with according to shelf 18 and determines.
Siege 12 is to be configured in the below of body of heater 10 with the inside mode in opposite directions of body of heater 10.Siege 12 is rotation in the horizontal direction in body of heater 10.Wherein, in the present embodiment, if at the inside of body of heater 10 or the parts class (for example cylindrical bulkhead 16 or dispenser 24) that is configured in the there and workpiece 100 or be installed under the precision that various parts (for example shelf 18) on the siege 12 do not collide degree and be level, even then be not proper level, also can see siege 12 as and rotate in the horizontal direction.Air-supply arrangement 14 sucks gas and sends wind.In the present embodiment, as air-supply arrangement 14 installation shaft flow fans.
Cylindrical bulkhead 16 is the space 50 of middle body and the space 52 of outer peripheral portion with the internal separation of body of heater 10.With reference to Fig. 3, the space 50 of middle body and the space 52 of outer peripheral portion are described.The space 50 of middle body is the center part of body of heater 10.The space 52 of outer peripheral portion is the part in the space 50 of the encirclement middle body in the inside of body of heater 10.In the present embodiment, the space 50 of the middle body of air-supply arrangement 14 from body of heater 10 sucks gas, and to 52 air-supplies of the space of outer peripheral portion.
The space 52 of outer peripheral portion is divided into first interval 80, second interval 82, the 3rd interval 84, the 4th interval 86.First interval 80 is to be configured in than inlet opening 40 more by the interval of the position of the sense of rotation side of siege 12.In the present embodiment, this part is the heating zone.Second interval 82 is end and first interval 80 successive intervals of sense of rotation one side of the siege 12 in the both ends in first interval 80.In the present embodiment, this part is the soaking zone.In the present embodiment, the terminal portions in second interval 82 and exit opening 42 relative to.The 3rd interval 84 is end and second interval 82 successive intervals of sense of rotation one side of the siege 12 in the both ends in second interval 82.The position in the 3rd interval 84 is between inlet opening 40 and exit opening 42.The 4th interval 86 be relative with inlet opening 40 to the interval.The end of sense of rotation one side of the siege 12 of the 4th interval 86 in the two ends in the 3rd interval 84 and the 3rd interval 84 are continuous.
The other parts of the heat treatment furnace of present embodiment are described referring again to Fig. 1 and Fig. 2.Shelf 18 is installed on the siege 12.Mounting workpiece 100 on shelf 18.Thus, shelf 18 rotates in the horizontal direction with siege 12.In the present embodiment, shelf 18 is provided with six layers.
Guide portion 20 also is installed on the siege 12.Space 50 guiding of the wind direction middle body that guide portion 20 will descend in the space 52 of outer peripheral portion.
Heating unit 22 is configured in than the position of air-supply arrangement 14 by the top.The wind heating that heating unit 22 is sent air-supply arrangement 14 here.In the present embodiment, two burners are installed as heating unit 22.
Position above dispenser 24 is configured in the space 52 of outer peripheral portion and leans on than shelf 18.Wind after 22 heating of 24 pairs of heating units of dispenser distributes.The wind of heating unit 22 heating is allocated to, and is more than what supply with to second interval 82 to first interval 80 heat of supplying with.
Describe dispenser 24 below in detail.From Fig. 1 and Fig. 2 as can be known, dispenser 24 is mounted to, and interior week of body of heater 10 between leave small gap.Therefore, in dispenser 24, the part that is configured in the top top of opening 40 (further be inlet) in the 4th interval 86 be configured to and the inner peripheral surface of body of heater 10 between form the gap.Thus, the part of the wind sent of air-supply arrangement 14 descends by the inner peripheral surface of body of heater 10 and the gap between the dispenser 24.
Dispenser 24 has the first wind supply unit 62, the second wind supply unit 64, first shielding portion 66, second shielding portion 68.The first wind supply unit 62 is configured in the top in first interval 80.Under the situation of present embodiment, the first wind supply unit 62 is three plates.On these plates, offer macropore.Owing to offer macropore, so the major part of the hot blast sent here of air-supply arrangement 14 is assigned to first interval 80.Owing to be assigned with the major part of hot blast, the workpiece 100 that therefore is positioned at its below is heated rapidly.Its result, first interval 80 becomes the heating zone.The second wind supply unit 64 is configured in the top in second interval.Under the situation of present embodiment, the second wind supply unit 64 is seven plates.On these plates, offer aperture.Owing to offer aperture, so the hot blast that air-supply arrangement 14 is sent here is distributed to second interval 82 hardly.Owing to almost be not assigned with hot blast, therefore temperature remains constant in second interval 82.Its result, second interval 82 becomes the soaking zone.In the present embodiment, the first wind supply unit 62 is identical with the hole count of the per unit area of the second wind supply unit 64.The size of plate that constitutes them is also identical.In the present embodiment, only the size in hole is different for the first wind supply unit 62 and the second wind supply unit 64.Thus, in the present embodiment, constitute the second wind supply unit 64 plate the hole port area and than the port area in the hole of the plate that constitutes the first wind supply unit 62 and lack.First shielding portion 66 is configured in the top in the 3rd interval 84.Second shielding portion 68 is configured in the top in the 4th interval 86.Under the situation of present embodiment, first shielding portion 66 is plates.Second shielding portion 68 too.On first shielding portion 66 and second shielding portion 68, all be provided with the hole.The described hole count of per unit area is half of the second wind supply unit 64.The size in described hole is identical with the second wind supply unit 64.Owing to form such structure, so major part crested in these zones of the wind sent here of air-supply arrangement 14.But, in these zones, and interior week of body of heater 10 between be provided with the gap.In addition, though it is like that many to be not so good as the second wind supply unit 64, on first shielding portion 66 and second shielding portion 68, also be provided with the hole.Therefore, distributing to these regional wind descends by the inner peripheral surface of body of heater 10 and the gap between the dispenser 24.Owing to, therefore on the inner peripheral surface of the body of heater 10 around the inlet opening 40, be formed with gas curtain by the gap.In addition, in the present embodiment, not only around inlet opening 40, and also be formed with gas curtain on the whole at the inner peripheral surface of body of heater 10.
Sucking switchboard 26 is installed on the siege 12 in the mode under the space 52 that is configured in outer peripheral portion.Sand is removed plate 28 and also is installed on the siege 12.Sand is removed the inside that plate 28 is installed in guide portion 20.Sand is removed plate 28 and is filtered from wind in the inside of guide portion 20 and shake out.The sand that filters out is discharged from the relief outlet of the bottom that is arranged on siege 12.
Based on above structure, the using method of the heat treatment furnace of present embodiment is described.
Open the door of inlet opening 40, use suitable anchor clamps, workpiece 100 is inserted into the inside of body of heater 10 from the outside of heat treatment furnace.As mentioned above, the inner peripheral surface at body of heater 10 is formed with gas curtain on the whole.By this gas curtain, be suppressed at when opening outer gas cut and go into.
When inserting workpiece 100, close the door of inlet opening 40.Siege 12 from above rotate in the counterclockwise direction when observing the heat treatment furnace of present embodiment.When siege 12 rotations, shelf 18 also rotates.When shelf 18 rotations, mounting workpiece 100 thereon also rotates.Thus, workpiece 100 moves successively from the heating zone to the soaking zone.
In dispenser 24, the first wind supply unit 62 is relative to the heating zone, therefore more wind contact workpiece 100.Thus, workpiece 100 is heated sharp.If by the heating zone, then workpiece 100 enters the soaking zone.Relative with the soaking zone to be the second wind supply unit 64 in the dispenser 24.Wind descends from the second wind supply unit 64 hardly.Thus, the temperature of soaking zone almost remains constant.Afterwards, workpiece 100 enters the 3rd interval 84.So, the door of exit opening 42 is opened, and by suitable anchor clamps, takes out workpiece 100 from the inside of body of heater 10.Thus, the thermal treatment to workpiece 100 finishes.In addition, as seen from the above description, in the present embodiment, be formed with gas curtain on the whole at the inner peripheral surface of body of heater 10.By this gas curtain, can be suppressed at when opening outer gas cut and go into.
As mentioned above, according to the heat treatment furnace of present embodiment, can in a stove, heat-treat.At this moment, owing to distribute heat,, also can not distribute heat lavishly even therefore do not possess a plurality of thermals source via dispenser 24.And, by simple structure, can will be divided into heating zone and soaking zone in the stove.Moreover therefore the heat treatment furnace of present embodiment can suppress the intrusion of outer gas owing to the inner peripheral surface at body of heater 10 is formed with gas curtain.Thus, thermosteresis tails off, and therefore can reduce the energy that thermal treatment expends.
About this point, be specifically described.Therefore patent documentation 1 disclosed continuous heat treating furnace expends heat because the beam that hangs workpiece is heated.Therefore, thermosteresis becomes big.Patent documentation 2 disclosed recirculation furnaces are when opening and closing the door of inlet or outlet, and the intrusion of outer gas can make the temperature in the stove descend.Because the temperature in the stove descends, so the temperature of the workpiece in the heating zone rises not smooth.The temperature of the workpiece in the soaking zone can't reach predetermined temperature.So, can cause detrimentally affect to the quality of workpiece.
With respect to this, the heat treatment furnace of present embodiment is owing to be positioned in workpiece 100 on the shelf 18, and therefore when in a single day the temperature of shelf 18 raise, rising of temperature of shelf 18 can expend heat hardly after that.The heat treatment furnace of present embodiment forms gas curtain by wind is blown off from the inner peripheral surface of body of heater 10 and the gap between the dispenser 24.Owing to be formed with gas curtain, therefore can suppress the intrusion of outer gas.Owing to can suppress the intrusion of outer gas, therefore because the intrusion of outer gas causes this situation minimizing that descends of the interior temperature of stove.Because the situation that the temperature in the stove descends reduces, therefore can suppress thermosteresis, and, can keep the quality of workpiece 100 well.
In addition, in the heat treatment furnace of present embodiment, sand is removed the inside that plate 28 is installed in guide portion 20.Because sand removes the inside that plate 28 is installed in guide portion 20, even therefore under the residual situation that foundry goods sand arranged on the workpiece 100, also can be from the wind of the internal recycling of body of heater 10, removing shakeout.Owing to remove shakeout, therefore can reduce the situation of device in this sand abrasion stove etc.
Moreover the heat treatment furnace of present embodiment becomes that wind rises and sucks the structure of these wind by air-supply arrangement 14 in the space 50 of middle body.Be this kind structure owing to form, therefore can access the effect that is difficult to produce wearing and tearing in the stove.Being difficult to produce wearing and tearing is because the cause of having removed sand from wind well.Removing shakeout well from wind is because the cause that descends under the effect of sand at gravity when rising in the space 50 of wind at middle body.
Whole aspects of this disclosed embodiment are illustrations.Certain scope of the present invention is not subjected to the restriction of above-mentioned embodiment, can carry out various design alterations in the scope that does not break away from purport of the present invention.
For example, also can replace burner and thermals source such as electric heater are installed as heating unit 22.Burner can be determined arbitrarily corresponding to the quantity of workpiece 100.
In addition, dispenser 24 also can replace the hole and have slit.Have, the first wind supply unit 62 of dispenser 24 and the second wind the supply unit 64 not only size of hole or slit are different, and the quantity of the hole of per unit area or slit also can be different again.
If needn't form gas curtain, then the periphery of dispenser 24 also can be close to the inner peripheral surface of body of heater 10.When forming gas curtain on the side in inlet opening 40 and exit opening 42 only, or only on inlet opening 40 and exit opening 42 during the formation gas curtain, the structure of dispenser 24 also can be as described below.Its structure is as follows: in the parts that constitute dispenser 24, on the parts that are disposed at the position that will form gas curtain otch is set.The position that otch is set is the position that the inner peripheral surface with body of heater 10 joins.Thus, wind only flows to the position that will form gas curtain along the inner peripheral surface of body of heater 10.
In addition, dispenser 24 also can not be many plates but the works of case shape for example.In this case, the parts of formation dispenser 24 also can replace the hole and have the pipe that lets in air.
In addition, the number of plies of shelf 18 does not limit especially.The number of plies of shelf 18 can be below 5 layers, also can be more than 7 layers.The quantity that is installed in the door on inlet opening 40 and the exit opening 42 does not respectively limit especially yet.For example, also can big door be installed in the mode that workpiece 100 is come in and gone out from two-layer shelf 18.In this case, the quantity of door reduces.
In addition, can on first shielding portion 66 and second shielding portion 68, the hole be set yet.