CN101898173B - Method for manufacturing separating disc of separating disc type centrifugal separator - Google Patents
Method for manufacturing separating disc of separating disc type centrifugal separator Download PDFInfo
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- CN101898173B CN101898173B CN2010101792071A CN201010179207A CN101898173B CN 101898173 B CN101898173 B CN 101898173B CN 2010101792071 A CN2010101792071 A CN 2010101792071A CN 201010179207 A CN201010179207 A CN 201010179207A CN 101898173 B CN101898173 B CN 101898173B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04B—CENTRIFUGES
- B04B7/00—Elements of centrifuges
- B04B7/08—Rotary bowls
- B04B7/12—Inserts, e.g. armouring plates
- B04B7/14—Inserts, e.g. armouring plates for separating walls of conical shape
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Abstract
The present invention provides a method for manufacturing a separating disc of a separating disc type centrifugal separator, characterized in that in a process of integrally setting strip-shaped separation space separating projecting sheets at prescribed positions on a tapered surface of the separating plate, using locating taper face mould freely-detachable tightly-jogged on the external circumference of the tapered surface of the separating plate; on the locating taper face mould, presetting embedded locating holes having identical shapes with the separation space separating projecting sheets under a condition that the separation space separating projecting sheets are integrated with the taper face at prescribed position corresponding to the prescribed position of the separating plate in embedding with the taper face tightly; under a condition that the locating taper face mould is embedded with the taper face of the separating plate tightly, inserting the separation space separating projecting sheets into corresponding locating holes, so as to integrally setting the separation space separating projecting sheets on the taper face by welding.
Description
Technical field
The present invention relates to according to difference in specific gravity, by high rotating speed/high centrifugal force, processed liquid (stoste) is carried out separating disc of separating disc type centrifugal separator (being designated hereinafter simply as separating plate) and the manufacture method thereof of liquid liquid and/or Separation of Solid and Liquid.
Background technology
Relevant separating disc type centrifugal separator of the present invention (being designated hereinafter simply as " seperator ") is used widely in a plurality of fields of industry.For example, use as clarifier.This clarifier can purify the oil of the processed liquid of the fuel oil of marine diesel engine or lubricating oil, or removes the solid impurity of sneaking into as (in processed liquid) in this class oil of processed liquid.
Summary of the invention
The technical task that invention will solve
in the structure of existing this separating disc type centrifugal separator (seperator), on the rotating shaft direction of a rotating body of this seperator, arrange along the rotating shaft direction lamination of this seperator a rotating body is a plurality of and form with metal sheet the separating plate group that Frusto-conical separation consists of, in each layer of separating plate group, gap up and down between each separating plate of up and down, the inside of the taper seat of separating plate on namely in each layer (below) and the outside of lower separating plate taper seat (above) between the taper seat gap that forms, along lower separating plate taper seat outside (above) a plurality of separated spaces of arranging of element of cone direction separate projecting strip parts, the interval arranges on the direction of rotation of rotary body, for example be divided into 8 parts, thereby form 8 separated spaces.
Separating treatment with seperator of said structure is carried out in the following manner.
For example, in the time of will importing a rotating body from the rotating shaft direction of rotary body as the processed liquid (being designated hereinafter simply as stoste) of fuel oil or lubricating oil, under centrifugal action, run through the opening of separating plate group with vertical direction through the downside from above-mentioned separating plate group, flow into each separated space and diffusion.
Be applied in the processed liquid of centrifugal force, flow into diffusion in separated space, liquid between the taper seat of up and down separating plate, is the rotating shaft direction towards the separating plate center, climbs mobile along the inclined plane of taper seat.
On the other hand, by centrifugal sedimentation, with the various solid impurity particles of sneaking in processed liquid, in the taper seat of the upper separating plate that forms this separated space (below) the side sedimentation, and the peripheral edge side along the taper seat of sedimentation to separated space is that taper seat is base side flow (flowing from the discharge of separated space) below.
when the solid impurity particle of sedimentation flows to the neighboring discharge of separated space by this way, separate with two separated spaces that form (separation) this separated space the separated space that is positioned at the rear in projecting strip part by the front and back that are distributed in direction of rotation and separate projecting strip part, specifically, that the edge of separating projecting strip part direction of rotation side by this separated space is rotary face edge, in the time of the guiding solid impurity, separating projecting strip part at separated space scans out it from separated space, and deliver to the separated space peripheral edge side upper separating plate inboard be base (outer circumference end of this separating plate) side below.
Like this, the solid impurity of delivering to its neighboring from each separated space collects and is piled up in this neighboring, the space of a rotating body around the arrival isolates, final interim storage is the maximum gauge section of a rotating body in the so-called solid impurity control of dust place of this a rotating body most peripheral sky section, and discharges outside rotary body by appropriate ways.
Present problem is that the main body at above-mentioned conical butt separating plate is on taper seat (hereinafter referred to as the taper seat body), above-mentioned separated space is separated the projecting strip part sheet (followingly will separate that projecting strip part be called that separated space is separated the projecting strip part sheet or referred to as the projecting strip part sheet as the separated space of the parts before integrated with the taper seat of separating plate, separated space after integrated is separated the projecting strip part sheet to be called separated space and to separate projecting strip part) method that one is installed, namely possess the manufacture method that this separated space is separated the separating disc of separating disc type centrifugal separator of projecting strip part.
In prior art, metal sheet being processed into conical butt on the one hand is taper seat (body) to form the separating plate main body, on the other hand, shear out a plurality of separated spaces by thickness and the material flat metal plate identical or roughly the same with this separating plate main body and separate projecting strip part sheets (being designated hereinafter simply as the projecting strip part sheet), above-mentioned separated space is separated welded when the projecting strip part sheet is attached to a plurality of assigned positions place of above-mentioned separating plate main body one by one.
But, separating the projecting strip part sheet due to separated space is thinner banded small pieces, therefore, operating difficulties, determine its its correct location, assigned position place on nonplanar taper seat, and to make the main body of itself and separating plate be the operation of taper seat shape all-in-one-piece, is the difficult operation of wasting time and energy, and is that production efficiency is difficult to the operation that improves always.
The object of the invention is to, for solving above-mentioned problem, provide the manufacture method that a kind of production efficiency is high, possess the separating plate of separated space separation projecting strip part.
Technical scheme
The manufacture method that separated space is separated the separating disc of separating disc type centrifugal separator of projecting strip part that possesses about the 1st invention, it is characterized in that, a rotating body at the separating disc type centrifugal separator, along in the manufacture method of the conical butt separating disc of separating disc type centrifugal separator of the rotating shaft direction lamination of this rotary body
Banded separated space is being separated during the projecting strip part sheet is wholely set operation at the assigned position of above-mentioned separating plate taper seat,
Use can closely be entrenched in the location circular cone face mould of above-mentioned separating plate taper seat periphery with freely loading and unloading,
Use in the circular cone face mould in above-mentioned location, tight when chimeric and on the position, assigned position corresponding respective specified position of above-mentioned separating plate with above-mentioned taper seat, set in advance and make above-mentioned separated space separate the embeddable locating hole identical with this separated space separation projecting strip part plate shape under projecting strip part sheet and above-mentioned taper seat shape all-in-one-piece state
Under the tight chimeric state of taper seat that makes above-mentioned location with circular cone face mould and above-mentioned separating plate, the separated space of each self-forming is separated the projecting strip part sheet insert in above-mentioned locating hole, by welding manner, this separated space is separated the projecting strip part sheet and be wholely set on above-mentioned taper seat.
The manufacture method that separated space is separated the separating disc of separating disc type centrifugal separator of projecting strip part that possesses about the 2nd invention, it is characterized in that, at a rotating body of separating disc type centrifugal separator, along in the manufacture method of the conical butt separating plate of the rotating shaft direction lamination of this rotary body
Banded separated space is being separated during the projecting strip part sheet is wholely set operation at the assigned position of above-mentioned separating plate taper seat,
Employing can closely be entrenched in the location circular cone face mould of above-mentioned separating plate taper seat periphery with freely loading and unloading,
Use in the circular cone face mould in above-mentioned location, with tight the when chimeric and position, assigned position corresponding respective specified position of above-mentioned separating plate of above-mentioned taper seat, set in advance at above-mentioned separated space and separate the embeddable locating hole identical with this separated space separation projecting strip part plate shape under projecting strip part sheet and above-mentioned taper seat shape all-in-one-piece state
Under the tight chimeric state of taper seat that makes above-mentioned location with circular cone face mould and above-mentioned separating plate, when the separated space of each self-forming is separated the projecting strip part sheet and is inserted in above-mentioned locating hole on one side, by welding manner this separated space separated projecting strip part sheet and be wholely set on above-mentioned taper seat on one side.
The manufacture method that separated space is separated the separating disc of separating disc type centrifugal separator of projecting strip part that possesses about the 3rd invention, it is characterized in that, at a rotating body of separating disc type centrifugal separator, along in the manufacture method of the conical butt separating plate of the rotating shaft direction lamination of this rotary body
Banded separated space is being separated during the projecting strip part sheet is wholely set operation at the assigned position of above-mentioned separating plate taper seat, employing can closely be entrenched in the location circular cone face mould of above-mentioned separating plate taper seat periphery with freely loading and unloading,
Use in the circular cone face mould in above-mentioned location, tight when chimeric and on the position, assigned position corresponding respective specified position of above-mentioned separating plate with above-mentioned taper seat, set in advance and make above-mentioned separated space separate the embeddable locating hole identical with this separated space separation projecting strip part plate shape under projecting strip part sheet and above-mentioned taper seat shape all-in-one-piece state
Under the tight chimeric state of taper seat that makes above-mentioned location with circular cone face mould and above-mentioned separating plate, the separated space of each self-forming is separated the projecting strip part sheet banded one distolaterally distolaterally be inserted into successively above-mentioned locating hole to another from it, simultaneously, from above-mentioned banded one distolateral to another distolateral welding, thereby being separated projecting strip part sheet, this separated space is wholely set.
About the 4th invention, it is characterized in that, that puts down in writing in any one to the invention 3 in invention 1 possesses the manufacture method that separated space is separated the separating disc of separating disc type centrifugal separator of projecting strip part, and welding is the spot welding of the point mode that vertically carries out along banded sheet.
About the 5th invention, it is characterized in that, the manufacture method that separated space is separated the separating disc of separating disc type centrifugal separator of projecting strip part that possesses of putting down in writing in any one to the invention 4 according to invention 1, it is characterized in that, soldered separated space is separated the projecting strip part sheet, under the state that is welded as a whole with taper seat, has the length that extends to lower avris from top 42 sides of above-mentioned taper seat.
About the 6th invention, the manufacture method that separated space is separated the separating disc of separating disc type centrifugal separator of projecting strip part that possesses of putting down in writing in any one to the invention 5 according to invention 1, it is characterized in that, soldered separated space is separated the projecting strip part sheet, arranges along the element of cone direction of taper seat.
About the 7th invention, the manufacture method that separated space is separated the separating disc of separating disc type centrifugal separator of projecting strip part that possesses of putting down in writing in any one to the invention 5 according to invention 1, it is characterized in that, soldered separated space is separated the projecting strip part sheet, along arranging with the oblique direction of reporting to the leadship after accomplishing a task of the element of cone of taper seat.
About the 8th invention, the manufacture method that separated space is separated the separating disc of separating disc type centrifugal separator of projecting strip part that possesses of putting down in writing in any one to the invention 7 according to invention 1, it is characterized in that, soldered separated space is separated the projecting strip part sheet vertical shape linearly.
About the 9th invention, the manufacture method that separated space is separated the separating disc of separating disc type centrifugal separator of projecting strip part that possesses of putting down in writing in any one to the invention 7 according to invention 1, it is characterized in that, soldered separated space is separated the projecting strip part sheet vertical curved shape.
About the 10th invention, the manufacture method that separated space is separated the separating disc of separating disc type centrifugal separator of projecting strip part that possesses of putting down in writing in any one to the invention 7 according to invention 1, it is characterized in that, soldered separated space is separated projecting strip part sheet, the curved shape of a part in the vertical.
About the 11st invention, the manufacture method that separated space is separated the separating disc of separating disc type centrifugal separator of projecting strip part that possesses of putting down in writing in any one to the invention 10 according to invention 1, it is characterized in that, the taper seat body that is shaped has been adopted with the circular cone face mould in the location in being applicable to the manufacture process of this location with the separating plate of circular cone face mould.
About the 12nd invention, the manufacture method that separated space is separated the separating disc of separating disc type centrifugal separator of projecting strip part that possesses of putting down in writing in any one to the invention 10 according to invention 1, it is characterized in that, the taper seat body that forms has been adopted with the part of combining closely with the taper seat of separating plate at least in the circular cone face mould in the location in this separating plate manufacture process.
About the 13rd invention, the manufacture method that separated space is separated the separating disc of separating disc type centrifugal separator of projecting strip part that possesses of putting down in writing in any one to the invention 12 according to invention 1, it is characterized in that, the location forms with certain wall thickness in the circumferential edges of locating hole with the circular cone face mould.
About the 14th invention, that puts down in writing in any one to the invention 12 in invention 1 possesses the manufacture method that separated space is separated the separating disc of separating disc type centrifugal separator of projecting strip part, it is characterized in that, the location forms with certain wall thickness in the two edges at least longitudinally of the circumferential edges of locating hole with the circular cone face mould.
About the 15th invention, the manufacture method that separated space is separated the separating disc of separating disc type centrifugal separator of projecting strip part that possesses of putting down in writing in any one to the invention 14 according to invention 1, it is characterized in that, soldered separated space separation projecting strip part sheet carries out stamping-out with flat board and is processed to form.
About the 16th invention, the manufacture method that separated space is separated the separating disc of separating disc type centrifugal separator of projecting strip part that possesses of putting down in writing in any one to the invention 14 according to invention 1, it is characterized in that, soldered separated space separation projecting strip part sheet carries out stamping-out with flat board and is processed to form, and, in band shape warpage arranged vertically.
About the 17th invention, the manufacture method that separated space is separated the separating disc of separating disc type centrifugal separator of projecting strip part that possesses putting down in writing in any one to the invention 16 according to invention 1 is characterized in that,
On the taper seat of separating plate, overlapping location is with under the tight chimeric state of the mode of circular cone face mould, banded separated space is separated the projecting strip part sheet distolaterally distolaterally to be embedded in locating hole to another from one successively, when inserting, carry out spot welding, the separating plate of overlap condition is rotated with circular cone face mould one centered by the axle of this circular cone with the location, when making a plurality of assigned positions of setting along separating plate circumferencial direction welding position to bonding machine in rotary moving, one arranges that separated space separates the projecting strip part sheet on all assigned positions of separating plate.
The invention effect
According to the every invention of invention 1 to invention 17, following manufacture method all is provided, be provided with the location circular cone face mould of locating hole by employing, compared with prior art, can be easier to and successfully will be because the separated space of the more difficult operation of strip plate shape small pieces is separated the projecting strip part sheet, correct being positioned is being difficult to because of on-plane surface on the assigned position on the taper seat of assigned position docking, thereby realize and the integrated operation of above-mentioned taper seat (body), and can significantly cut down in the past required manpower and time, enhance productivity.
According to the every invention of invention 11 to invention 12, because the circular cone face mould is used in the location, can be used as the taper seat body that semi-finished product are produced, therefore, carry out more rapidly and easily with the manufacturing of circular cone face mould the location, thereby have economy.
According to the every invention of invention 13 to invention 14, due to the edge formation certain thickness of the locating hole that forms on the circular cone face mould in the location, therefore, can not produce and separated space is separated the projecting strip part sheet misplug in this locating hole, thereby can carry out rapidly and easily, and can enhance productivity.
According to invention 16, because separated space is separated on the projecting strip part sheet with bending, therefore, the welding operation personnel are when pinching banded separated space and separating vertical end of projecting strip part sheet with hand, the other end of can be quickly and easily separating the projecting strip part sheet from this separated space inserts it banded long locating hole successively.The effect that Here it is when arranging that along the generatrix direction of taper seat separated space is separated the projecting strip part sheet.
According to invention 17, carry out the one operation under can and locating with the overlapping state of circular cone face mould at separating plate, and, under overlapping state, when can rotate, make the assigned position set along the many places on the separating plate taper seat easily welding position to bonding machine in rotary moving centered by the axle of circular cone.Therefore, can improve the efficient that separated space is separated the weld job of projecting strip part sheet.
Description of drawings
Fig. 1 is the cutaway view of the rotary body of separating disc type centrifugal separator.
Fig. 2 is the plane of the separating plate of formation separating plate group.
Fig. 3 is the upward view of separating plate.
Fig. 4 is the side view of separating plate.
Fig. 5 is the stereogram of separating plate.
Fig. 6 is the longitudinal sectional view of separating plate.
Fig. 7 is the stereogram of another separating plate.
Fig. 8 is the directions for use figure of location with the circular cone face mould.
Detailed description of main elements
2 separating plate 21 taper seats
The inside (following) of the outside of 211 taper seats (top) 212 taper seats
22 opening 3 separated spaces are separated projecting strip part
(3) separated space is separated the projecting strip part sheet
The top of 41 taper seats
Following (base) of 41 taper seats
50 location circular cone face moulds (circular cone face mould)
51 locating holes
The specific embodiment
Below, be example with the fuel oil of marine diesel engine or lubricated wet goods as the separating disc type centrifugal separator of processed liquid (below, letter is seperator), the present invention will be described.
Embodiment
Fig. 1 of embodiment is the cutaway view of the rotary body of separating disc type centrifugal separator, Fig. 2 is the plane of the separating plate of formation separating plate group, Fig. 3 is the upward view of separating plate, Fig. 4 is the side view of separating plate, Fig. 5 is the stereogram of separating plate, Fig. 6 is the longitudinal sectional view of separating plate, and Fig. 7 is the stereogram of another separating plate, and Fig. 8 is the directions for use figure of location with the circular cone face mould.
In Fig. 1, in the inside of rotary body 1, be provided with along the separating plate group 20 of the rotating shaft direction lamination polylith lampshade shape separating plate 2 of rotary body 1.The separating plate 2 that consists of this separating plate group 20 is as extremely shown in Figure 6 in Fig. 2, is by the processing of extending, flat board to be processed into conical butt.
In each layer of separating plate group 20, relatively in each separating plate 2 of upside of lamination direction up and down and the gap up and down between lower separating plate 2, namely at Fig. 2 to the separating plate 2 shown in Figure 6, the inside of the taper seat 21 of the upside separating plate 2 in each layer (below) 212 and the outside of the taper seat 21 of downside separating plate 2 (above) between 211, form taper seat gap (not shown), as the gap that imports (the importing direction that represents processed liquid at a plurality of arrows towards oblique upper shown in the separating plate group 20 of Fig. 1) processed liquid.
The outside of the taper seat 21 of the separating plate 2 below relatively being positioned at (above) on 211, roughly element of cone direction along this taper seat 21, for example be divided into 8 parts of modes that form 8 separated spaces 4 in the interval in accordance with regulations in the direction of rotation of rotary body 1 (right of figure=counterclockwise) in the present embodiment, a plurality of separated spaces are set cut apart projecting strip part 3 with radial from the pivot side in plane.
This seperator roughly by first separation and secondary separation, carries out centrifuging treatment to the separating treatment of processed liquid (fuel oil or the lubricating oil that contain mud or moisture content) in the following manner.
At first, in Fig. 1, processed liquid injects in rotary bodies 1 along the introducing port 11 that direction of rotation arranges from the rotating shaft of rotary body 1, and the centrifugal force that produces of the High Rotation Speed by rotary body 1 is separated into the larger heavy-fluid of the less light liquid of proportion, proportion and solid etc. (below, be referred to as first separation and process) with processed liquid.
Process the less light liquid of the proportion that separates by this first separation and vertically run through this separating plate group 20 from the downside of separating plate group 20 to upside, at least upwards flow through in the mode that runs through this separated space 4 each opening 22 that is set up in each separated space 4, flow into successively each separated space 4 of each layer from the bottom to top, and diffusion in each separated space 4.
Below, after-treatment is described.
Processed liquid in each separated space 4 interior diffusions, because being subject to centrifugal action, be diffused into each separated space 4 from the opening 22 of this separated space 4, and, the liquid of processed liquid is between up and down separating plate 2,2 taper seat 21, namely go up in the separated space 4 of the inside (following) 212 and outside (top) 211 gaps of the taper seat 21 of lower separating plate 2 of taper seat 21 of separating plate 2, be the rotating shaft direction towards separating plate 2 centers, climb mobile along the inclined plane 211 of lower taper seat 21.Should flow and namely upwards flow, in separating plate group 20 shown in Figure 1, direction and towards shown in the axial a plurality of arrows of rotation obliquely.
Like this, through the gap of the separated space 4 of each layer separating plate 2 of separating plate group 20, the lighter processed liquid the upside of separating plate group 20 namely makes progress finally reclaims as scavenging solution near the recovery mouth 15 that arranges the rotating shaft of rotary body shown in Figure 11.
On the other hand, sneak into the centrifugal sedimentation that particle that in the various solid impurities of processed object in processed liquid, proportion the is larger High Rotation Speed by rotary body 1 forms, the maximum gauge section 13 in the space 12 of quick collecting to the rotary body 1, and be in due course in a suitable manner, the outlet 14 of the maximum gauge section 13 around the main body that is arranged on rotary body 1 is discharged outside rotary bodies 4.This maximum gauge section 13 is observed from the inside of rotary body 4, is the most peripheral spatial portion of inside, and is control of dust, the gathering place of interim storage solid impurity.
in addition, the processed liquid that proportion is larger or in processed liquid contained solid impurity particle etc., in each separated space 4 that consists of roomy sedimentation face (circular cone area * separating plate 2 quantity of separating plate 2) that is formed by separating plate group 20, the sedimentation face that falls to separated space 4 namely forms the inside (following) 212 sides (the top board side that falls to this separated space 4 of centrifugal force) of the taper seat 21 of the upper separating plate 2 of (top board side) above relatively being positioned at of separated space 4, and i.e. base 41 side flow of this taper seat 21 of neighboring 41 sides along the taper seat 21 of sedimentation to this separated space 4.Below, claim this discharge that is called from separated space 4 of flowing to flow.
Like this, discharge to the neighboring 41 of each separated space 4 when flowing at the solid impurity particle of the various different qualities of each separated space 4 interior sedimentations, along direction of rotation to form (separation) a plurality of these separated spaces 4.2 a pair of separated spaces of relative formation are set at the fore-and-aft direction interval of direction of rotation separate ridges 3, (for example separate projecting strip part 3 by the separated space that is positioned at the direction of rotation rear in 3, separate separated space corresponding to projecting strip part with the separated space shown in symbol 3F in Fig. 4 and separate projecting strip part 3R), say exactly, it is the rotary face edge 31 at the edge (leading edge) of the direction of rotation side by separating projecting strip part 3R at this separated space, as shown in the flow trace of dotted arrow in Fig. 4 or Fig. 5, in the time of guiding solid impurity particle, separating projecting strip part 3R by separated space scans out it from this separated space 4, and base 41 (neighboring 41 of this separating plate 2) side of 212 sides is carried in the upper separating plate 2 of these separated space 4 neighboring 41 sides.
Afterwards, in Fig. 1, as mentioned above, be delivered to its neighboring 41 sides from each separated space 4, and discharge separating plate group 20 outer solid impurities (not shown) arrive the space 12 in separating plate group 20 rotary body 1 on every side, final with above-mentioned the same, interim storage is in the interior maximum gauge of rotary body 4 section that is called as solid impurity control of dust place 13 of the interior most peripheral spatial portion of this rotary body 4, and by appropriate ways outside outlet 14 discharge rotary bodies 4.
As mentioned above, form separated space and separate projecting strip part 3, more precisely forming separated space, to separate the mode of rotary face edge 31 of projecting strip part 3 as follows.When will be full of the solid impurity particle that swims in the processed liquid of separated space 4 and guide to separated space separate the rotary face edge 31 of projecting strip part 3 under centrifugal action, in this separated space 4, outside from this separated space 4, namely to the outside of separating plate group 20, when moving from the interior discharge of this separated space 4, in this rotary face edge 31, there are the various solid impurity particles of the difference of weight to increase because of the quality that the difference of mutual translational speed or the staggered contact that causes of stream or collision (dotted arrow of Fig. 5) make unit cell.
The distribution of separating projecting strip part 3 with respect to the separated space of the element of cone of separating plate 2 taper seats 21, be that taper seat 21 is integrated with assigned position welding formation relatively for separated space separation projecting strip part sheet (3), for example in the present embodiment, although with the element of cone of taper seat 21 are the mode tilt distribution of intersecting.But be not limited to this, for example, as separating plate 20 as shown in Figure 7, parallelly with element of cone can arrange (distributions) separated space separation projecting strip part 30 (about Fig. 7, will be described further subsequently) in the direction of element of cone.
No matter which kind of is, the equal one of separated space separation projecting strip part 3 is welded in and is set on taper seat 21 outer surface many places (being 8 places in embodiment) assigned positions, be that separated space after integrated is separated projecting strip part 3, as by centrifugal force, the solid impurity particle in this separated space 4 is scanned out relatively the device of base 41 sides (below, this effect is called the effect of scanning out) of this separated space 4 belows.
The gradient of the separated space separation projecting strip part 3 in the present embodiment namely is obliquely installed mode and is: with respect to separate the element of cone of projecting strip part 3 by this separated space, the upper end side that separated space is separated projecting strip part 3 is positioned at the direction of rotation side, the bottom side that separated space is separated projecting strip part 3 is positioned at rear swivel side (below, referred to as tilting).
In addition, the shape that separated space is separated the rotary face edge 31 of projecting strip part 3 can be bent to form to describe mode, in the length range of rotary face edge 31, the curve that bloats along the opposite direction of the direction of rotation of rotary body 4 (being right rotation in figure) (in figure for left to).For example, the leading edge that separated space can be separated projecting strip part (sheet) 3, be to be bent into curve (not shown) in rotary face edge 31 length range, perhaps, as shown in the figure, also can will form near near the mode of the part taper seat 21 base 41 sides with degree of depth bending in rotary face edge 31 total lengths.
This generation type can realize being in contact with one another or colliding by the solid impurity particle quality increaseization that forms in wide region, scans out effect thereby can effectively bring into play it.But, be not that certain so simply, rotary face edge 31 total lengths can be linear yet, namely separated space is separated 3 of projecting strip parts (sheet) as rectilinear band.
In addition, the shape of separating projecting strip part (sheet) 3 due to " ∧ " font separated space shown in embodiment is, in fuel oil or the Separation of Solid and Liquid performance test of lubricated wet goods as processed liquid with marine diesel engine, be the optimum shape of finding in experiment through repeatedly experimental results show that.Therefore, according to the composition of the performance of seperator, purposes, processed liquid or sneak into the physical property etc. of the solid impurity (particle) in processed liquid, separated space is separated the shape of projecting strip part 3 can be different.
For example, it is linear that the separated space of separating plate 20 shown in Figure 7 is separated projecting strip part (sheet) 3, and it is parallel with element of cone that this separated space is separated projecting strip part (sheet) 3, namely arranges (distribution) along the direction of element of cone.In addition, this rectilinear separated space is separated projecting strip part (sheet) the 3rd, can not obtain the action effect of the bend such as " ∧ " font.
The separating plate 3 of the present embodiment forms as follows.Take the manufactured Frusto-conical taper seat body 2 of following mode as main body, be on the upper predetermined a plurality of desired locations of taper seat 21 (211) at the outer surface that this main body is taper seat body 2, in the locating hole of location with the circular cone face mould that will insert respectively as following localization method with a plurality of banded separated space separation projecting strip part sheet 3 of these taper seat body 2 each self-formings, perhaps, when inserting, be integral by welding manner and the above-mentioned taper seat bodily form, thereby be wholely set on the outer peripheral face of this taper seat body.
Below, the manufacturing that will separate to possessing this separated space the separating plate 2 of projecting strip part 3 describes.
When making separating plate, as prerequisite, must prepare separated space separation projecting strip part sheet 3 that (productions) form respectively as the taper seat body 2 of separating plate main body, with separating plate in advance and as the location of localization method circular cone face mould.
The manufacturing of taper seat body
At first, prepare square plate as raw material, this square plate is processed into cone shape (below, this operation is called the manufacturing procedure of extending) by the processing machine of extending with this square plate.Square plate is the size according to the target separating plate, and plate material (sizing plate 2000 * 1000 2B JIS specifications) is cut into required square (below, this operation is called the square cut operation).
In addition, namely extend before manufacturing procedure entering subsequent processing, need to confirm in advance whether be attached with foul or dust as cutting into square raw-material each side plate material, adhere to if having, need to remove in advance (below, this operation is called square raw-material confirmation operation).
Secondly, above-mentioned square raw material (one) are clamped in the process equipment of extending, automatic spinning the extend mould of processing machine and the assigned position place between cushion block for example, in this state, when making this square raw material rotation, should press against on above-mentioned mould by square raw material by the rod of extending on one side, Yi Bian make dull and stereotyped square raw material form taper shape (below, this operation is called the manufacturing procedure of extending).
Then, utilization is as the forcing press (power press) of cutter sweep, level is cut off the top side of cone shape, thereby will be cut into by the cone shape that the above-mentioned manufacturing procedure of extending forms frusto-conical (below, this operation is called top excision operation), simultaneously, make Frusto-conical base side form circle (below, this operation is called the Bottoming operation), form thus taper seat body 3 as the main body of conical butt separating plate 2 (below, this operation is called the formation operation of taper seat body).
In addition, the taper seat body of formation is removed the grease that is attached when punching press.
At last, form the assigned position place of the taper seat body that operation forms at above-mentioned taper seat body, utilize suitable method for punching, for example, manually or forcing press get out opening 22 with given size (below, this operation is called the opening perforation process).By above each procedure, can produce required taper seat body 3.
Separated space is separated the manufacturing of projecting strip part sheet
Separated space is separated projecting strip part sheet 3 by suitable forming method, and for example, notching press etc. carry out punching press to dull and stereotyped raw material, produce the shape (punch process) that needs in advance.
For example, as mentioned above, be bent into the shapes such as " ∧ " font or form linear strip shown in Figure 7 (below, this operation is called the formation operation of protruding part sheet).
When separated space is separated 3 formation of projecting strip part sheet, it is parallel with the element of cone of taper seat or when connecing subparallel angle along the protruding part sheet of oblique layout particularly separating projecting strip part sheet when this separated space, at its length direction, will be above it (with the face=back side of the opposition side of taper seat interface) side process (below, this operation is called the bending machining operation) with the shape of bending.
In following welding sequence, will the advantage of the shape that forms this band " bending " be described.By above operation, produce required separated space and separate the projecting strip part sheet.
The location making (manufacturing) of circular cone face mould
Integrated for separating plate 2 and the surface of main body taper seat body 2 are realized, separated space is separated projecting strip part sheet 3 be distributed in the assigned position place.The location of realizing this localization method is to have adopted the circular cone face mould of several frusto-conical of identical shaped or similar shape with the circular cone face mould.Above-mentioned circular cone face mould can closely be entrenched on the periphery of taper seat of this separating plate 2 with freely loading and unloading, and with respect to the taper seat at least of this separating plate body, at least part of can freely to load and unload ground closely chimeric.
Location in Fig. 8 shown in embodiment circular cone face mould 50, be the mode that taper seat body (21 taper seats 211) overlaps with the main body with separating plate 2, cone axis direction from figure shown in arrow, by tight when chimeric, separate on the position, assigned position corresponding respective specified position of projecting strip part sheet 3 at the separated space of this separating plate 2 of welding, locating hole 51 is set, makes separated space separate that projecting strip part sheet 3 is realized can falling under integrated state with above-mentioned taper seat body 21 and closely chimeric.For example, be set to the hole identical with these separated space separation projecting strip part sheet 3 shapes.
Can find out from illustrated state, this location with circular cone face mould 50 (hereinafter referred to as the circular cone face mould) is, in statu quo converted and used the main body that the separating plate 2 of circular cone face mould 50 weld separation spatial separation projecting strip part sheets 3 is used in this location, namely the taper seat body 21, and get out locating hole 51 thereon.
Therefore, although get out opening 22,, this opening 22 is dispensable as the circular cone face mould.
This location is not the separating plate 2 of must converting as described above with circular cone face mould 50, can make in addition the circular cone face mould yet, still, can be rapidly and easily provide the location with circular cone face mould 50 by this conversion, manufacturing cost is also both economical.
No matter be any, location use circular cone face mould 50 is best and conical butt separating plate 2 shapes are same or similar, and size preferably can cover from the cone axis direction in the outside the whole outer surface of this separating plate 2.
In addition, suppose when the conversion by separating plate 2 forms the location with circular cone face mould 50, taper seat thinner thickness due to this separating plate 2, therefore, be preferably in the inner periphery of locating hole 51, at least two edge sides at the slotted hole of boring a hole with band shape arrange suitable strengthening part (not shown), thereby form certain thickness.
Like this, form certain thickness by use the edge of the locating hole 51 that forms on circular cone face mould 50 in the location, can accurately insert when separated space being separated projecting strip part sheet 3 this locating hole 51 of insertion, can not misplug, thereby can operate quickly and easily.
Below, will be on the assigned position of the taper seat 21 of separating plate 2, be wholely set banded separated space and separate the welding sequence of projecting strip part sheet 3 and describe.
Weld the 1st procedure (chimeric operation)
As shown in Figure 8, at the outer circumferential side of the taper seat 21 of above-mentioned separating plate 2, the location with circular cone face mould 50 with from the overlapping mode of cone axis direction, freely load and unload chimeric.Assigned position at the taper seat 21 of separating plate 2, be that separated space is separated on the desired location of projecting strip part 3, make the location correct overlapping and closely chimeric with the locating hole 51 of circular cone face mould 50, thereby with itself and separating plate 2 and circular cone face mould 50 formation one (the following chimeric operation that this operation is called separating plate and circular cone face mould).
Weld the 2nd procedure
Secondly, the separated space of each self-forming is separated projecting strip part sheet 3 insert in the locating holes 51 of above-mentioned location with circular cone face mould 50, thereby separated space is separated on the taper seat 21 that projecting strip part sheet 3 is welded on separating plate 2.
Welding manner for example can separate along banded separated space projecting strip part sheet 3 vertically, with the pad (not shown) that appropriate intervals is set successively, an end of separating projecting strip part sheet 3 from this separated space carries out spot welding to the other end successively, realizes integrated.
Welding on initial locating hole 51
At first, one holds separated space to separate another of projecting strip part sheet 3 distolateral, a distolateral insertion locating hole 51 one distolateral of separated space being separated projecting strip part sheet 3, overcome this separated space and separate the bounce of the bending of projecting strip part sheet 3, at least one distolateral pad of this separated space being separated projecting strip part sheet 3 is pressed in locating hole 51, under this state, carry out spot welding with the another hand at this distolateral pad place.
Then, with the hand of holding separated space separation projecting strip part sheet 3, next pad is pressed in locating hole 51, carries out spot welding with the another hand at next pad.
Operation before below repeating in an identical manner, with a hand, pad is pressed into successively and sets in the hole, carry out spot welding with the another hand at pad, separate the welding of projecting strip part sheet 3 (below, this operation is called point welding process) until complete this separated space.
Adopt one side that separated space is separated projecting strip part sheet 3 in above-mentioned point welding process and little by little inserted the method that locating hole 51 welds on one side, namely on one side separated space is separated distolateral to another distolateral insertion gradually locating hole 51 from its band shape of projecting strip part sheet 3, on one side distolateral to another distolateral continuous welding of carrying out successively pad from band shape.
According to this welding method, due to can be when confirming pad, welding successively, thereby the place can accurately dock and weld at assigned position, therefore, separated space can be separated projecting strip part sheet 3 stable at the pad place of regulation, can not produce the position skew, thereby can realize correctly welding, formation is integrated with separating plate 2.
But welding method is not limited to this, for example, also whole this separated space can be separated in projecting strip part sheet 3 disposable insertion locating holes 51 and be carried out spot welding.
In addition, although the welding method of vertically carrying out spot welding of only separated space that namely extends with band shape in band shape being separated projecting strip part sheet 3 in the welding example of embodiment is illustrated, also can adopt other suitable welding method.
In addition, the separated space of welding is separated the length of projecting strip part sheet 3 herein, preferably under one is welded on state on taper seat 21, extends to from top 42 sides of this taper seat 21 length that avris 41 is namely descended on the base.
Welding on the 2nd locating hole 51
Then, to separate second locating hole 51 of the weld job of projecting strip part sheet 3 can be locating hole 51 or other the suitable locating hole adjacent with initial locating hole 51 although carry out separated space.But, if locating hole 51 rightabouts that use in selecting to weld with initial (first), for example being positioned near 180 locating holes 51 of degree welds, complete second welding during the stage so, because covering overlaps circular cone face mould 2,20 on separating plate 2, realize further location by separating projecting strip part sheet 3 at the separated space of the two places welding of 180 degree of being separated by.Therefore, the locating hole 51 that can make other separated space of welding separate projecting strip part sheet 3 is automatically positioned on the assigned position place of separating plate 2, make the location easier, reliable, can realize integrated at the assigned position of separating plate 2 more exactly thereby make separated space separate projecting strip part sheet 3.
No matter which kind of is, by using above-mentioned circular cone face mould 50, on the taper seat 21 of separating plate 2, realize under closely chimeric state will locate with the overlapping mode of circular cone face mould 50, to be with the shape separated space to separate projecting strip part sheet 3 on one side distolateral to another distolateral embedding gradually locating hole 51, Yi Bian carry out spot welding from one.Using next assigned position, it is locating hole 51, during by suitable bonding machine weld separation spatial separation projecting strip part sheet 3, can with overlap and the one chimerism under separating plate 2 and location with circular cone face mould 50 centered by the axle of this circular cone to the rotation of circumferencial direction one, make a plurality of assigned positions (locating hole 51) of setting along separating plate 2 circumferencial directions rotate to the regulation welding position of this bonding machine.Simultaneously, be wholely set separated space at all assigned positions place of separating plate 2 and separate projecting strip part sheet 3.Therefore, can effectively carry out the weld job that separated space is separated projecting strip part sheet 3.
Industrial applicibility
Although in the above-described embodiments, only to the fuel oil of marine diesel engine or the lubricated wet goods separating disc of separating disc type centrifugal separator as processed liquid is illustrated, but, the present invention is not limited thereto, also can be widely used in the manufacturing of the separating disc of separating disc type centrifugal separator of industrial use.
Claims (17)
1. one kind possesses the manufacture method that separated space is separated the separating disc of separating disc type centrifugal separator of projecting strip part, it is characterized in that:
At a rotating body of separating disc type centrifugal separator, along in the manufacture method of the conical butt separating disc of separating disc type centrifugal separator of the rotating shaft direction lamination of this rotary body,
Banded separated space is being separated during the projecting strip part sheet is wholely set operation at the assigned position of above-mentioned separating plate taper seat,
Use can closely be entrenched in the location circular cone face mould of above-mentioned separating plate taper seat periphery with freely loading and unloading,
Use in the circular cone face mould in above-mentioned location, tight when chimeric and on the position, assigned position corresponding respective specified position of above-mentioned separating plate with above-mentioned taper seat, set in advance and make above-mentioned separated space separate the embeddable locating hole identical with this separated space separation projecting strip part plate shape under projecting strip part sheet and above-mentioned taper seat shape all-in-one-piece state
Under the tight chimeric state of taper seat that makes above-mentioned location with circular cone face mould and above-mentioned separating plate, the separated space of each self-forming is separated the projecting strip part sheet be inserted in above-mentioned locating hole, by welding manner, this separated space is separated the projecting strip part sheet and be wholely set on above-mentioned taper seat.
2. one kind possesses the manufacture method that separated space is separated the separating disc of separating disc type centrifugal separator of projecting strip part, it is characterized in that:
At a rotating body of separating disc type centrifugal separator, along in the manufacture method of the conical butt separating plate of the rotating shaft direction lamination of this rotary body,
Banded separated space is being separated during the projecting strip part sheet is wholely set operation at the assigned position of above-mentioned separating plate taper seat,
Employing can closely be entrenched in the location circular cone face mould of above-mentioned separating plate taper seat periphery with freely loading and unloading,
Use in the circular cone face mould in above-mentioned location, tight when chimeric and on the position, assigned position corresponding respective specified position of above-mentioned separating plate with above-mentioned taper seat, set in advance and make above-mentioned separated space separate the embeddable locating hole identical with this separated space separation projecting strip part plate shape under projecting strip part sheet and above-mentioned taper seat shape all-in-one-piece state
Under the tight chimeric state of taper seat that makes above-mentioned location with circular cone face mould and above-mentioned separating plate, when the separated space of each self-forming is separated the projecting strip part sheet and is inserted in above-mentioned locating hole on one side, by welding manner this separated space separated projecting strip part sheet and be wholely set on above-mentioned taper seat on one side.
3. one kind possesses the manufacture method that separated space is separated the separating disc of separating disc type centrifugal separator of projecting strip part, it is characterized in that,
A rotating body at the separating disc type centrifugal separator, along in the manufacture method of the conical butt separating plate of the rotating shaft direction lamination of this rotary body, banded separated space is being separated during the projecting strip part sheet is wholely set operation at the assigned position of above-mentioned separating plate taper seat
Employing can closely be entrenched in the location circular cone face mould of above-mentioned separating plate taper seat periphery with freely loading and unloading,
Use in the circular cone face mould in above-mentioned location, tight when chimeric and on the position, assigned position corresponding respective specified position of above-mentioned separating plate with above-mentioned taper seat, set in advance and make above-mentioned separated space separate the embeddable locating hole identical with this separated space separation projecting strip part plate shape under projecting strip part sheet and above-mentioned taper seat shape all-in-one-piece state
Under the tight chimeric state of taper seat that makes above-mentioned location with circular cone face mould and above-mentioned separating plate, the separated space of each self-forming is separated the projecting strip part sheet banded one distolaterally distolaterally be inserted into successively above-mentioned locating hole to another from it, simultaneously, from above-mentioned banded one distolateral to another distolateral welding, thereby being separated projecting strip part sheet, this separated space is wholely set.
4. any one is described according to claim 1~3 possesses the manufacture method that separated space is separated the separating disc of separating disc type centrifugal separator of projecting strip part, it is characterized in that, welding is the spot welding of the point mode that vertically carries out along banded sheet.
5. according to claim 4 possess the manufacture method that separated space is separated the separating disc of separating disc type centrifugal separator of projecting strip part, it is characterized in that, soldered separated space is separated the projecting strip part sheet, under the state that is welded as a whole with taper seat, has the length that extends to lower avris from the upper avris of above-mentioned taper seat.
6. the manufacture method that possesses the separating disc of separating disc type centrifugal separator of separated space separation projecting strip part according to claim 5, is characterized in that, soldered separated space is separated the projecting strip part sheet, arranges along the element of cone direction of taper seat.
7. according to claim 5 possess the manufacture method that separated space is separated the separating disc of separating disc type centrifugal separator of projecting strip part, it is characterized in that, soldered separated space is separated the projecting strip part sheet, along arranging with the oblique direction of reporting to the leadship after accomplishing a task of the element of cone of taper seat.
8. according to claim 7 possess the manufacture method that separated space is separated the separating disc of separating disc type centrifugal separator of projecting strip part, it is characterized in that, soldered separated space is separated the projecting strip part sheet vertical shape linearly.
9. the manufacture method that possesses the separating disc of separating disc type centrifugal separator of separated space separation projecting strip part according to claim 7, is characterized in that, soldered separated space is separated the projecting strip part sheet vertical curved shape.
10. the manufacture method that possesses the separating disc of separating disc type centrifugal separator of separated space separation projecting strip part according to claim 7, is characterized in that, soldered separated space is separated projecting strip part sheet, the curved shape of a part in the vertical.
11. the manufacture method that possesses the separating disc of separating disc type centrifugal separator of separated space separation projecting strip part according to claim 10, it is characterized in that, the taper seat body that is shaped has been adopted with the circular cone face mould in the location in being applicable to the manufacture process of this location with the separating plate of circular cone face mould.
12. the manufacture method that possesses the separating disc of separating disc type centrifugal separator of separated space separation projecting strip part according to claim 10, it is characterized in that, the location is to have adopted the taper seat body that is shaped in this separating plate manufacture process with the part of combining closely with the taper seat of separating plate at least in the circular cone face mould.
13. the manufacture method that possesses the separating disc of separating disc type centrifugal separator of separated space separation projecting strip part according to claim 12 is characterized in that the location forms with certain wall thickness in the circumferential edges of locating hole with the circular cone face mould.
14. the manufacture method that possesses the separating disc of separating disc type centrifugal separator of separated space separation projecting strip part according to claim 12 is characterized in that the location forms with certain wall thickness in the two edges at least longitudinally of the circumferential edges of locating hole with the circular cone face mould.
15. the manufacture method that possesses the separating disc of separating disc type centrifugal separator of separated space separation projecting strip part according to claim 14 is characterized in that, soldered separated space separation projecting strip part sheet carries out stamping-out with flat board and is processed to form.
16. the manufacture method that possesses the separating disc of separating disc type centrifugal separator of separated space separation projecting strip part according to claim 14, it is characterized in that, soldered separated space is separated the projecting strip part sheet and flat board is carried out stamping-out is processed to form, and, band shape vertically with warpage.
17. the manufacture method that possesses the separating disc of separating disc type centrifugal separator of separated space separation projecting strip part according to claim 16 is characterized in that,
On the taper seat of separating plate, overlapping location is with under the tight chimeric state of the mode of circular cone face mould, banded separated space is separated the projecting strip part sheet distolaterally distolaterally to be embedded in locating hole to another from one successively, when inserting, carry out spot welding, the separating plate of overlap condition is rotated with circular cone face mould one centered by the axle of this circular cone with the location, when making a plurality of assigned positions of setting along separating plate circumferencial direction welding position to bonding machine in rotary moving, one arranges that separated space separates the projecting strip part sheet on all assigned positions of separating plate.
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JP2009-130121 | 2009-05-29 | ||
JP2009130121A JP4921521B2 (en) | 2009-05-29 | 2009-05-29 | Separation plate manufacturing method for separation plate type centrifuge |
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CN101898173B true CN101898173B (en) | 2013-05-08 |
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JP (1) | JP4921521B2 (en) |
KR (1) | KR101223405B1 (en) |
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SE530690C2 (en) * | 2006-04-04 | 2008-08-12 | Alfa Laval Corp Ab | Rotor unit for a centrifugal separator |
JP5242662B2 (en) * | 2010-11-02 | 2013-07-24 | 定男 篠原 | Separation plate manufacturing method for separation plate type centrifuge |
PL2556895T3 (en) | 2011-08-10 | 2018-10-31 | Alfa Laval Corporate Ab | A separation disc for a centrifugal separator and a method for manufacturing the separation disc |
EP3178565B1 (en) * | 2012-05-14 | 2018-06-27 | Alfa Laval Corporate AB | Disc stack for centrifugal separator |
CN103111376A (en) * | 2013-02-06 | 2013-05-22 | 江苏南铸科技股份有限公司 | Centrifuge cylinder body used for ship |
EP3085450B1 (en) | 2015-04-24 | 2020-02-26 | Alfa Laval Corporate AB | Centrifugal separator with disc stack |
CN107309071A (en) * | 2016-04-27 | 2017-11-03 | 王欢 | Harmonic wave hypergravity preparation equipment |
ES2744716T3 (en) | 2016-10-31 | 2020-02-26 | Alfa Laval Corp Ab | A separation disc for a centrifugal separator |
EP3315205A1 (en) | 2016-10-31 | 2018-05-02 | Alfa Laval Corporate AB | A centrifugal separator |
EP3315204B1 (en) * | 2016-10-31 | 2019-05-08 | Alfa Laval Corporate AB | A stack of separation discs |
CN108114820A (en) * | 2017-11-30 | 2018-06-05 | 常州大学 | A kind of disk of disk centrifugal separator |
KR101974056B1 (en) * | 2018-10-01 | 2019-08-23 | 한국수자원공사 | A Liquid-solid Seperator with a Screen |
CN109847949B (en) * | 2019-04-18 | 2021-05-11 | 沈阳工业大学 | Convertible runner structure of multi-functional dish formula separating centrifuge of convertible multithread way |
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Also Published As
Publication number | Publication date |
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KR20100129121A (en) | 2010-12-08 |
TW201043339A (en) | 2010-12-16 |
KR101223405B1 (en) | 2013-01-16 |
CN101898173A (en) | 2010-12-01 |
JP4921521B2 (en) | 2012-04-25 |
JP2010274210A (en) | 2010-12-09 |
TWI511793B (en) | 2015-12-11 |
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