CN101891085A - Method and device for uniformly controlling unwinding tension of automatic winder - Google Patents
Method and device for uniformly controlling unwinding tension of automatic winder Download PDFInfo
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- CN101891085A CN101891085A CN 201010245932 CN201010245932A CN101891085A CN 101891085 A CN101891085 A CN 101891085A CN 201010245932 CN201010245932 CN 201010245932 CN 201010245932 A CN201010245932 A CN 201010245932A CN 101891085 A CN101891085 A CN 101891085A
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- unwinding
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- bobbin
- guide plate
- yarn
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Abstract
The invention provides a method and a device for uniformly controlling the unwinding tension of an automatic winder. The device is characterized in that: a sensor is arranged on a fixed unwinding balloon breaker and is connected with a control system; the winding position of each single spindle is provided with a lifting device; if the sensor cannot sense yarns on a bobbin in the process of unwinding the bobbin, the control system sends an ascending command to the lifting device at the winding position, and the lifting device stops ascending when arriving at a predetermined position; after the yarns are wound, the bobbin detection sensor sends a bobbin-free command, the lifting device descends to the initial position, and the bobbin is changed; and a tray with a bare bobbin is moved to a bare bobbin conveying belt, and a bobbin tray on a full bobbin conveying belt is switched to the winding position. The method and the device ensure that the height of the yarn guide position of the yarns relative to the yarn unwinding position on the bobbin is unchanged, the yarns are in an optimal unwinding state, and the unwinding tension of the whole bobbin is uniform, so that the unwinding resistance of the yarns is reduced and the bobbin is easy to unwind.
Description
Technical field
The invention belongs to technical field of textile machine, relate to and be used for thin network connection and the unwinding tension control device of big yarn storehouse type automatic winder and the improvement of control method, is a kind of even control method and control setup of unwinding tension of automatic winder specifically.
Background technology
In the domestic and international at present automatic winder that uses, no matter be yarn storehouse type, or thin network connection type, its unwinding control and doff position are all fixed, therefore in the whole cop unwinding process,, cause the unwinding tension in the unwinding process irregular because of the difference of unwinding air ring shape.Cause doff process tension fluctuation easily, it is irregular to form tension force, causes a yarn tension irregular easily, and problems such as chrysanthemum core, the not enough kind of indivedual kinds such as yarn strength be phenomenon such as easily broken in the doff process, causes quality problems easily and reduces production efficiency.
Application number is in 200810138450.1 the Chinese patent, the unwinding balloon breaker is movable, but be not suitable for thin network connection automatic winder, application number be 92110401.4 and the Chinese patent of 200810184902.X in, its unwinding balloon breaker along with cop unwinding yarn amount to descending, this take-off device is guaranteeing that unwinding tension has certain effect aspect even.But its unwinding balloon breaker is to descend with the unwinding yarn point on the cop, the thread friction segment length, and the unwinding resistance is bigger, and it is more to make yarn produce filoplume, and yarn qualities is had a negative impact.
Thin network connection is that automatic winder links to each other with spinning frame, and the ring bobbin that directly spinning frame is fallen by transfer passage is delivered to each single ingot of automatic winder, and sends the blank pipe pallet behind single ingot doff back to spinning frame by transfer passage; Big yarn storehouse type automatic winder is exactly to pour the cop that spinning frame falls into big yarn case, pour reciprocating sieve and vibrations basin then in batches, by actions such as separation, conveyings, spool is put on the empty pallet, deliver to each single ingot of automatic winder, and the blank pipe pallet behind single ingot doff sent back to by transfer passage insert the yarn position, continue the fwd circulation after plugging cop.Thin network connection and big yarn storehouse its tube ejector of type automatic winder are identical, and tube ejector adapts to the above mode of movement.
Summary of the invention
The present invention is directed to the problems referred to above that prior art exists, a kind of even control method of unwinding tension of automatic winder is provided, control method is simple, reasonable, guarantees that whole cop unwinding tension is even, and the unwinding yarn resistance is reduced, and helps the light unwinding of cop.Also provide a kind of automatic winder evenly to control the unwinding tension device, it is rational in infrastructure, can guarantee that whole cop unwinding tension is even, and the unwinding yarn resistance is reduced, and helps the light unwinding of cop.
The objective of the invention is to be achieved through the following technical solutions:
A kind of even control method of unwinding tension of automatic winder, it is characterized in that the unwinding balloon breaker is a fixed type, sensor is housed on it, sensor is connected with control system, on the doff position of each single ingot, jacking system is housed, in cop unwinding process, sensor is in case respond to less than the yarn on the cop, just send the instruction of rising to the jacking system of doff position by control system, stop up to reaching preposition, after the yarn network is intact, send no cop instruction by the cop acquisition sensor, jacking system drops to initial position, carries out the replace tubes action, the pallet of band blank pipe is moved on on the blank pipe load-transfer device, and the cop pallet on the full packages load-transfer device is changed to the doff position.
To improvement of the technical scheme: in the described jacking system uphill process, guarantee that yarn the guide point position is constant with respect to unwinding yarn position height A on the spool.
A kind of automatic winder is evenly controlled the unwinding tension device, comprise the cop acquisition sensor, fixing unwinding balloon breaker, tube ejector and control system, it is characterized in that on the described fixedly unwinding balloon breaker sensor being set, sensor is connected with described control system, guide plate and rear deflector before guide plate in the described tube ejector is divided into, doff position between preceding guide plate and rear deflector is provided with a jacking system, one permanent seat that is used for fixing the cop pallet is arranged in the jacking system, movable guide plate is set on the permanent seat, movable guide plate is between preceding guide plate and rear deflector, and it is concordant with rear deflector with preceding guide plate, preceding guide plate, the replace tubes passage of perforation is set, the described permanent seat lifting of the transmission device transmission in the jacking system in the middle of movable guide plate and the rear deflector.
To improvement of the technical scheme: the transmission device of described jacking system comprises motor, gear, tooth bar, fixed guide, described gear is installed on the motor shaft, motor is fixed on the stay bearing plate, fix described permanent seat on the tooth bar, described wheel and rack meshes together, tooth bar slides up and down along fixed guide, the trapped orbit upper/lower terminal be provided with respectively adjustable positions on lifting limited device, following lifting limited device.
To further improvement in the technical proposal: have on the described permanent seat to be used for fixing the fixedly salient point of cop pallet in the doff position.
The present invention compared with prior art has the following advantages and good effect:
The present invention is by jacking system and the combined action of unwinding balloon breaker in the tube ejector, under the sensor complete monitoring, driving cop by jacking system rises, guarantee that yarn the guide point position relative position height is constant, make yarn be in best unwinding state, guarantee that the unwinding tension of unwinding process is even, thereby uniform doff tension force is provided, improve tube yarn quality and outward appearance, reduce the generation probability of bad shapings such as radial striations.In the unwinding process, jacking system rises, and the unwinding yarn point on the cop descends, both directions are opposite, and the thread friction section is shorter, and the unwinding yarn resistance is reduced, help the light unwinding of cop, reduce broken yarn, reduce tube yarn Yarn connecting, and reduce the generation of yarn handle.
Description of drawings
Fig. 1 evenly controls the front view of unwinding tension device for the thin network connection of the present invention automatic winder.
Fig. 2 evenly controls the birds-eye view of part-structure in the unwinding tension device for automatic winder of the present invention.
Fig. 3 automatic winder of the present invention is evenly controlled the transmission device schematic diagram of unwinding tension device.
The diagram of circuit of the even control method of Fig. 4 unwinding tension of automatic winder of the present invention.
The specific embodiment
Referring to Fig. 1-Fig. 3, automatic winder of the present invention is evenly controlled the embodiment of unwinding tension device, and the realization unwinding tension is evenly controlled on thin network connection automatic winder.
Thin each single ingot of network connection automatic winder mainly comprises support 3, groove drum 2, groove drum suction nozzle 9, yarn clearer 10, cop suction nozzle 6-1, cop acquisition sensor 12, fixedly unwinding balloon breaker 14, tube ejector and control system.On near fixing unwinding balloon breaker 14 (or stay bearing plate 28) sensor 5 is set, sensor 5 is connected with described control system.
Guide plate 20-1 and rear deflector 20 before guide plate in the tube ejector is divided into, between the preceding guide plate 20-1 of each single ingot and rear deflector 20, a jacking system 13 is set, one doff position 21 is set on jacking system 13, one permanent seat 18 that is used for fixing the cop pallet is arranged in the jacking system 13, on permanent seat 18, have to be used for fixing cop pallet two to three fixing salient point 22-1 in doff position 21.Movable guide plate 22 is set on the permanent seat 18, movable guide plate 22 is between preceding guide plate 20-1 and rear deflector 20, and concordant with preceding guide plate 20-1 with rear deflector 20, preceding guide plate 20-1, movable guide plate 22 and the rear deflector 20 middle replace tubes passages 19 that perforation is set.Movable guide plate 22 on the permanent seat 18 cooperates with forward and backward guide plate 20-1,20, guarantees that the cop pallet is introduced into doff position 21 smoothly, and the blank pipe pallet moves on on the blank pipe load-transfer device 17 smoothly.Pallet promotes by cylinder or carries by belt.
Described jacking system 13 is by described permanent seat 18 liftings of transmission device transmission.The transmission device of jacking system 13 comprises motor 26, gear 25, tooth bar 27, fixed guide 24, and described gear 25 is installed on 26 in the motor, and motor 26 is fixed on the stay bearing plate 28, fixes described permanent seat 18 on the tooth bar 27.Described gear 25 meshes together with tooth bar 27, and tooth bar 27 can slide up and down along fixed guide 24, trapped orbit 24 upper/lower terminals respectively have adjustable on lifting limited device 4, lifting limited device 7 down, be used to limit the end position that tooth bar 27 rises and descends.
When motor 26 rotated, driven gear 25 was rotated, and gear 25 drives mating teeth bar 27 in guide rail 24 enterprising line slips, drove jacking system 13 and carried out lifting as required.Motor 26 requires rotating; The rotating speed of motor 26 matches with spool withdrawal speed rule, and sets according to spool unwinding rule.
The present invention is exactly by locational jacking system 13 of doff and fixedly unwinding balloon breaker 14 combineds action, guarantee that yarn the guide point position is constant with respect to unwinding yarn position height A on the spool, make the unwinding tension of whole process of cop unwinding even, no tension force suddenlys change, thereby reaches the purpose of doff even tension.
Referring to Fig. 4, the embodiment of the even control method of a kind of unwinding tension of automatic winder of the present invention, the unwinding balloon breaker is a fixed type, sensor is housed on it, sensor is connected with control system, on the doff position of each single ingot, jacking system is housed, in cop unwinding process, sensor is in case respond to less than the yarn on the cop, just send the instruction of rising to the jacking system of doff position by control system, stop up to reaching preposition, in the jacking system uphill process, guarantee that yarn the guide point position is constant with respect to unwinding yarn position height A on the spool.After the yarn network is intact, send no cop instruction by the cop acquisition sensor, jacking system drops to initial position, carries out the replace tubes action, will be with the pallet of blank pipe to move on on the blank pipe load-transfer device, and the cop pallet on the full packages load-transfer device is changed to the doff position.
The present invention equally also is applicable to the automatic winder of yarn storehouse type.
Certainly, above-mentioned explanation is not to be limitation of the present invention, and the present invention also is not limited to above-mentioned giving an example; those skilled in the art; in essential scope of the present invention, the variation of having done, remodeling, interpolation or replacement also should belong to protection scope of the present invention.
Claims (5)
1. the even control method of a unwinding tension of automatic winder, it is characterized in that the unwinding balloon breaker is a fixed type, sensor is housed on it, sensor is connected with control system, on the doff position of each single ingot, jacking system is housed, in cop unwinding process, sensor is in case respond to less than the yarn on the cop, just send the instruction of rising to the jacking system of doff position by control system, stop up to reaching preposition, after the yarn network is intact, send no cop instruction by the cop acquisition sensor, jacking system drops to initial position, carries out the replace tubes action, the pallet of band blank pipe is moved on on the blank pipe load-transfer device, and the cop pallet on the full packages load-transfer device is changed to the doff position.
2. according to the even control method of the described unwinding tension of automatic winder of claim 1, it is characterized in that in the described jacking system uphill process, guarantee that yarn the guide point position is constant with respect to unwinding yarn position height (A) on the spool.
3. an automatic winder is evenly controlled the unwinding tension device, comprise the cop acquisition sensor, fixing unwinding balloon breaker, tube ejector and control system, it is characterized in that on the described fixedly unwinding balloon breaker sensor being set, sensor is connected with described control system, guide plate and rear deflector before guide plate in the described tube ejector is divided into, doff position between preceding guide plate and rear deflector is provided with a jacking system, one permanent seat that is used for fixing the cop pallet is arranged in the jacking system, movable guide plate is set on the permanent seat, movable guide plate is between preceding guide plate and rear deflector, and it is concordant with rear deflector with preceding guide plate, preceding guide plate, the replace tubes passage of perforation is set, the described permanent seat lifting of the transmission device transmission in the jacking system in the middle of movable guide plate and the rear deflector.
4. evenly control the unwinding tension device according to the described automatic winder of claim 3, the transmission device that it is characterized in that described jacking system comprises motor, gear, tooth bar, fixed guide, described gear is installed on the motor shaft, motor is fixed on the stay bearing plate, fix described permanent seat on the tooth bar, described wheel and rack meshes together, tooth bar slides up and down along fixed guide, the trapped orbit upper/lower terminal be provided with respectively adjustable positions on lifting limited device, following lifting limited device.
5. evenly control the unwinding tension device according to claim 3 or 4 described automatic winders, have on the described permanent seat to be used for fixing the fixedly salient point of cop pallet in the doff position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010245932 CN101891085B (en) | 2010-08-05 | 2010-08-05 | Method and device for uniformly controlling unwinding tension of automatic winder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010245932 CN101891085B (en) | 2010-08-05 | 2010-08-05 | Method and device for uniformly controlling unwinding tension of automatic winder |
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| CN101891085A true CN101891085A (en) | 2010-11-24 |
| CN101891085B CN101891085B (en) | 2013-01-16 |
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| CN 201010245932 Expired - Fee Related CN101891085B (en) | 2010-08-05 | 2010-08-05 | Method and device for uniformly controlling unwinding tension of automatic winder |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102320501A (en) * | 2011-06-14 | 2012-01-18 | 青岛宏大纺织机械有限责任公司 | The automatic doffing dolly grasps the apparatus and method of cop yarn |
| CN102923531A (en) * | 2011-08-09 | 2013-02-13 | 村田机械株式会社 | Yarn winding device and yarn unwinding method |
| CN103979334A (en) * | 2014-05-30 | 2014-08-13 | 台嘉玻璃纤维有限公司 | Roller lifting control method and control circuit for glass fiber cloth reeling device |
| CN105420913A (en) * | 2015-12-24 | 2016-03-23 | 浙江长兴易佳网业有限公司 | Synchronous type tensioning pay-off device |
| CN108584527A (en) * | 2018-06-12 | 2018-09-28 | 青岛宏大纺织机械有限责任公司 | A kind of air ring apparatus for breaking |
| CN109019171A (en) * | 2018-08-31 | 2018-12-18 | 杭州锐冠科技有限公司 | A kind of automatic yarn grabbing device for bobbin-winding machine |
| CN109019172A (en) * | 2018-08-31 | 2018-12-18 | 杭州锐冠科技有限公司 | It is a kind of can automatic yarn grabbing bobbin-winding machine |
| CN112390079A (en) * | 2020-11-27 | 2021-02-23 | 铜陵松宝智能装备股份有限公司 | Feeding method of bobbin winder |
| TWI765167B (en) * | 2018-08-09 | 2022-05-21 | 日商Ｔｍｔ機械股份有限公司 | silk winding machine |
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| US4673138A (en) * | 1985-03-01 | 1987-06-16 | Murata Kikai Kabushiki Kaisha | Apparatus for preventing scatter of fly in winder |
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| JP2002068594A (en) * | 2000-08-24 | 2002-03-08 | Murata Mach Ltd | Automatic winder |
| CN201737526U (en) * | 2010-08-05 | 2011-02-09 | 青岛宏大纺织机械有限责任公司 | Tension device of automatic bobbin winder for uniformly controlling unwinding operation |
-
2010
- 2010-08-05 CN CN 201010245932 patent/CN101891085B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4673138A (en) * | 1985-03-01 | 1987-06-16 | Murata Kikai Kabushiki Kaisha | Apparatus for preventing scatter of fly in winder |
| EP0475484A1 (en) * | 1990-08-29 | 1992-03-18 | SAVIO S.p.A. | Device for making the tension of the thread uniform as it unwinds in a spooler |
| JPH08198520A (en) * | 1995-01-23 | 1996-08-06 | Murata Mach Ltd | Reeling-off assisting device for winder |
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| CN201737526U (en) * | 2010-08-05 | 2011-02-09 | 青岛宏大纺织机械有限责任公司 | Tension device of automatic bobbin winder for uniformly controlling unwinding operation |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102320501A (en) * | 2011-06-14 | 2012-01-18 | 青岛宏大纺织机械有限责任公司 | The automatic doffing dolly grasps the apparatus and method of cop yarn |
| CN102320501B (en) * | 2011-06-14 | 2013-01-16 | 青岛宏大纺织机械有限责任公司 | Device and method for grabbing cop yarns by automatic doffing trolley |
| CN102923531A (en) * | 2011-08-09 | 2013-02-13 | 村田机械株式会社 | Yarn winding device and yarn unwinding method |
| CN102923531B (en) * | 2011-08-09 | 2016-12-28 | 村田机械株式会社 | Yarn take-up device and unwinding yarn method |
| CN103979334A (en) * | 2014-05-30 | 2014-08-13 | 台嘉玻璃纤维有限公司 | Roller lifting control method and control circuit for glass fiber cloth reeling device |
| CN103979334B (en) * | 2014-05-30 | 2016-08-17 | 台嘉玻璃纤维有限公司 | The roller lift control method of glass fabric taking-up equipment and control circuit |
| CN105420913A (en) * | 2015-12-24 | 2016-03-23 | 浙江长兴易佳网业有限公司 | Synchronous type tensioning pay-off device |
| CN108584527A (en) * | 2018-06-12 | 2018-09-28 | 青岛宏大纺织机械有限责任公司 | A kind of air ring apparatus for breaking |
| TWI765167B (en) * | 2018-08-09 | 2022-05-21 | 日商Ｔｍｔ機械股份有限公司 | silk winding machine |
| CN109019171A (en) * | 2018-08-31 | 2018-12-18 | 杭州锐冠科技有限公司 | A kind of automatic yarn grabbing device for bobbin-winding machine |
| CN109019172A (en) * | 2018-08-31 | 2018-12-18 | 杭州锐冠科技有限公司 | It is a kind of can automatic yarn grabbing bobbin-winding machine |
| CN112390079A (en) * | 2020-11-27 | 2021-02-23 | 铜陵松宝智能装备股份有限公司 | Feeding method of bobbin winder |
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| CN101891085B (en) | 2013-01-16 |
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Granted publication date: 20130116 Termination date: 20180805 |